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If the insert is not flush with the table top proceed
as follows:
1. Remove insert from table.
2.
Bend tabs slightly away from top side.
3.
Replace insert in, table.
4.
Place a piece of hard wood over one tab and
hammer carefully
until insert is flush with table
at that spot.
Repeat process on remainder
of tabs until insert
and table are completely
flush.
Note:
If insert is too high to start with, eliminate
steps 1, 2 and 3.
MOUNTING MOTOR:
Place the Motor Pulley, No. 66, on the Motor Shaft
with the hub side turned away
from the motor.
Bolt
the motor to the Motor Support
Bracket, No. 25, with
bolts, washers,
and nuts supplied.
Position the motor
pulley so the groove
is in line with the groove of the
saw pulley when the Guide
Pin, No. 31, is through
the slot in the Motor Rail Guide,
No. 28. The motor
shaft
should
be flush
with
or extend
beyond
the
pulley hub when
belt alignment
is established.
Se-
curely tighten
motor pulley set screw onto key.
Install the V-belt,
No. 64.
Adjust
motor
toward
or away
from saw
to insure
belt clearance
at the
two extreme
positions.
They are:
Blade at 90° and
fully raised - and - blade
tilted to 10° and
in the
extreme
down
position.
INSTALLATION OF SAW:
There are four 7/16
diameter
holes provided
in the
saw base through
which bolts or screws should
be
inserted
to fasten
the tool securely
to a well built
work bench.
A_la_rg_e hole in the bench
below
the
blade will allow the sawdust
t~ -escape .
...r
CHECK BEFORE OPERATION:
1. The belt must have proper
tension
and align-
ment.
2. Be sure the teeth of the blade point to the front
of the saw.
3.
Be sure
motor
rotation - CLOCKWISE - when
viewed from pulley is correct.
MOTOR:
For general
home
workshop
use, a 3A horespower,
3450 R.P.M. motor will provide
adequate
speed and
power.
For continued
heavy
duty
use, a 1 horse-
power,
3450 R.P.M. motor is recommended.
SPEED:
Using the
specified
motor
pulley,
No. 66, a 3450
MOTOR
SPRING
Sprins mu.t be retained
by
projection
an
motor
.up-
port
bracket
at all time ••
fiGURE 4
R.P.M. motor will drive the saw at the recommended
speed - 3900 R.P.M.
LUBRICATION:
The precision ball bearing
assembly
used on the saw
arbor has been packed
with lubricant
and sealed
at
the factory.
It should
require
no further
lubrication
for the life of the bearing
assembly.
To maintain
the smooth, easy operation
of the con-
trols, oil the following
points occasionally:
1. The Guide,
No. 55, at the front of the arbor
support.
2. The Guide Ways of the Front and Rear Trun-
nions, Nos. 32, 82.
3. The Motor Rail, No. 26.
Occasionally
Lubricate
the
gear
teeth
on
Items
32, 46, and 90 with a good grade
of cup grease.
CONTROLS:
The Control Knob raises the saw blade
from 0 to 3
inches above
the table when pushed
in and turned.
It tilts the saw blade
0 to 45 degrees
when
pulled
out and turned.
The Angle of Tilt is shown by a Pointer on the scale
just below
the Control
Knob.
It should
indicate
0
degrees
when
the blade
is at right
angles
to the
Table Top (See ADJUSTMENTS).
CAUTION:
This saw has an extra long spindle for greater
dado
capacity.
If the blade is raised more than 2 13/16 inches the
spindle
will strike the table
when the saw blade
is
tilted.
For various
other
cuttin
devices
check s indle
clearance
at 45 degrees
tilt before operating
tool.
ADJUSTMENTS:
The following
items may require
adjustment
due to
rough handling
during shipment.
The Blade Tilt Stop Screw,
No. 94, located
just
behind
the Front Trunnion
on the left side of the
body
casting,
stops
the Tilt mechanism
when
the
blade
is at right angles
to the table.
Adjust if nec-
essary.
The Pointer
and
Scale were
set at the factory.
Should adjustment
be necessary,
follow the procedure
outlined
below:
1. Elevate blade to maximum
cut, 3 inches.
2. Check blade
with combination
square
and set
perpendicular
to the table
top.
3. Pointer
should
indicate
0 degrees.
If it does
not, adjust
pointer by loosening
the screw, No.
38, holding the pointer to the mechanism,
and
set to 0 degrees.
4. Tilt blade to 45 degrees.
Check with combina-
tion square.
Pointer should indicate 45 degrees
on scale.
5. If it does not, loosen the two screws in the scale,
one turn.
6. Move the scale up or down until both 0 degree
and 45 degree
marks are properly
positioned
under
pointer.
Re-tighten
screws in scale.
The Blade Must Be Parallel
with the Miter Slots in
the Table to Get a Straight
Cut. (See Fig. 5).
Adjustment,
if necessary,
may be mode as follows:
1. Raise the blade
to 3 inches depth
of cut and
set at right angle (0 degrees)
to table.
3
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