Carrier PH61 Operating Instructions Manual
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Carrier PH61 Operating Instructions Manual

Carrier PH61 Operating Instructions Manual

Heat treatment shake freezer
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Model PH61
Heat Treatment
Shake Freezer
Operating Instructions
048119-M
7/31/07

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Summary of Contents for Carrier PH61

  • Page 1 Model PH61 Heat Treatment Shake Freezer Operating Instructions 048119-M 7/31/07...
  • Page 2 All rights reserved. 048119-M Taylor Company The word Taylor and the Crown design a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. are registered trademarks in the United States Rockton, IL 61072 of America and certain other countries.

  • Page 3: Table Of Contents

    ....... PH61 Exploded View ..........
  • Page 4 All rights reserved. 048119-M Taylor Company The word Taylor and the Crown design a division of Carrier Commercial Refrigeration, Inc. are registered trademarks in the United States 750 N. Blackhawk Blvd. of America and certain other countries. Rockton, IL 61072...

  • Page 5: To The Installer

    This piece of equipment is made in the USA and has Note: All repairs must be performed by an USA sizes of hardware. All metric conversions are authorized Taylor Service Technician. approximate and vary in size. 081208 Model PH61 To the Installer...

  • Page 6: Water Connections (Water Cooled Units Only)

    Each freezer requires one power supply. Check the data label on the freezer for fuse, circuit ampacity and electrical specifications. Refer to the wiring diagram provided inside of the electrical box, for proper power connections. 080910 To the Installer Model PH61...

  • Page 7: Beater Rotation

    (ODP) of zero (0). However, any gas under pressure is potentially hazardous and must be handled with caution. NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion. 080910 Model PH61 To the Installer...

  • Page 8: To The Operator

    ALWAYS FOLLOW LOCAL HEALTH CODES. equipment. The Model PH61 will NOT eventually compensate During the heat treatment process, the product is and correct for any errors during the set-up or filling brought to a temperature sufficient to destroy operations.

  • Page 9: Compressor Warranty Disclaimer

    To find out the current status of an alternate technician he employs. refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question. Model PH61 To the Operator...

  • Page 10: Safety

    Failure to follow these instructions may result in another device to disconnect the appliance contaminated product or severe personal injury to from the power source must have an all-pole fingers or hands from hazardous moving parts. Safety Model PH61...
  • Page 11 78 dB(A) when measured at a distance of the portion control device and that the 1.0 meter from the surface of the machine and at a white spot is visible. height of 1.6 meters from the floor. 080910 Model PH61 Safety...

  • Page 12: Operator Parts Identification

    Section 4 Operator Parts Identification PH61 Exploded View Figure 1 Operator Parts Identification Model PH61...
  • Page 13 Model PH61 Parts Identification List ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. Kit A.-Cover-Hopper X65369 Fastener-Clip 045865 Adaptor A.-Caster X18915 Tray-Drip 14-7/8 L 013690 Caster-Swivel 5/8 St. 4 in. 018794 Shield-Splash 022763 Wheel Panel A.-Front X55436 Agitator A. X44797 Pan A.-Drip...

  • Page 14: Beater And Door Assembly

    Beater and Door Assembly Figure 2 091216 Operator Parts Identification Model PH61...
  • Page 15 O-RING - FREEZER DOOR 033493 CAP-RESTRICTOR 033107 DOOR A.-1 SPT-4 FLV-HT X55724-SER BEATER A.-SHAKE X50958 HANDSCREW (STUD NUT) 034034 PLUG-SYRUP HOLE 026278 O-RING - PIVOT PIN 016272 O-RING 024278 PIN A.-PIVOT X22820 HANDLE-DRAW VALVE 034003 081110 Model PH61 Operator Parts Identification...

  • Page 16: X57028-14 Pump A. - Mix Simplified

    O-RING 1-3/4 008904 CAP-VALVE 056873-14 CLIP-MIX PUMP RETAINER 044641 GASKET - SIMPLIFIED PUMP 053527 TUBE A.-FEED-HOPPER X56522 VALVE SHAKE ADAPTOR-MIX INLET SHAKE - 054944 RING-CHECK .120 OD 056524 BLUE O-RING - 11/16 OD - RED 016132 Operator Parts Identification Model PH61...

  • Page 17: Accessories

    048232 Trays - see parts list, page NO TAG) PAIL-MIX 10 QT. 013163 X45080 X48127 BOTTLE A.-SQUEEZE KIT A.-ACCESSORY PH61 (Consists of X44797 Agitator, 047919 TOOL-SHAFT-DRIVE PUMP X54704 Cap, 033107 Cap HPR/LVB Restrictor, & 041923 O-Ring) 057167 TOOL-SHAFT-DRIVE PUMP HPR...

  • Page 18: X44127 Brush A.-Package-Ht

    Yellow Bristle Brush 039719 White Bristle Brush (1” x 2”) 013073 White Bristle (3” x 7”) 023316 White Bristle Brush (1-1/2” x 3”) 014753 Brush-Pump Spout 054068 White Bristle Brush (1/2” x 3”) 033059 Brush-Syrup Port 045079 Operator Parts Identification Model PH61...

  • Page 19: Syrup Tank

    O-RING .291 ID 018550 INSERT-QD PLUG VALVE 021081-1 WASHER-1/4 FLARE 018595 DECAL-SET OF 4 SYRUP FLAV 021523 PLUG-Q.D. C02 021077 DECAL-SYRUP TANK 045533-1 SOCKET-QD C02 021524 * DUAL SUPPLIER - ORDER AS NEEDED. **NOT USED ON CHOCOLATE. Model PH61 Operator Parts Identification...

  • Page 20: Important: To The Operator

    International symbols. = CLEAN MANUALLY/BRUSH CLEAN The following chart identifies the symbol definitions used on the operator switches. = CHOCOLATE = OFF = STRAWBERRY = POWER = VANILLA = ON = OPTIONAL = CALIBRATE Important: To the Operator Model PH61...

  • Page 21: Power Switch

    During a soft lock condition, all four lights will stop flashing once the unit has been placed in a heat cycle. Model PH61 Important: To the Operator...

  • Page 22: Operating Screen Descriptions

    While in the heating phase, you will see this display. OFF screen. It shows the present temperature of the hopper. POWER SWITCH OFF MODE: HEAT TIME: 4:40 PHASE: HEAT HOPPER: 62.1 HOPPER TEMP: 140.0 F BARREL: 67.7 BRUSH CLEAN ON: MM/DD Important: To the Operator Model PH61...
  • Page 23 OFF mode and the machine mode. needs to be disassembled and brush cleaned. MODE: STANDBY MODE: OFF HOPPER TEMP: 41.0 F HOPPER TEMP: 45.0 F BRUSH CLEAN ON: MM/DD FREEZER LOCKED Model PH61 Important: To the Operator...
  • Page 24 LED's will light. If the temperature of the product has not fallen below 41_F (5_C) by the end of the COOL cycle, the following screen will appear. PRODUCT OVER TEMP FREEZER LOCKED PRESS SEL KEY Important: To the Operator Model PH61...

  • Page 25: Operator Menu

    BARREL THERM BAD: Place the power switch in the OFF position. Call service SET CLOCK technician. 12:01 7/21/2007 NO CHANGES ALLOWED GLYCOL THERM BAD: Place the power Press Any Key switch in the OFF position. Call service technician. Model PH61 Important: To the Operator...
  • Page 26 Exit to Change, then touch unit. the SEL key to select the Change option. SOFTWARE VERSION SET CLOCK PH61 Control UVC2 12:01 7/21/2007 Version 2.00 Change > Exit...
  • Page 27 If a heat treatment cycle failure should occur, a 2 character message will appear on the PHASE TIME: 1:20 second line of the screen. Press the SEL key once to return to the OPERATOR MENU. Model PH61 Important: To the Operator...
  • Page 28 Operator Menu, or twice to STANDBY MODE STANDBY return to the Main Screen. - - - <- - - - - -> LOCKOUT HISTORY 7/21/07 02:08 SOFTLOCK ABORT - - - Important: To the Operator Model PH61...

  • Page 29: Operating Procedures

    If you are disassembling the machine for the first time or need information to get to the starting point in our instructions, turn to the Closing Procedures on page 45, and start there. Figure 7 Model PH61 Operating Procedures...
  • Page 30 Check scraper blades for any nicks or signs of wear. Figure 11 If any nicks are present, replace the blades. Note: Scraper blades should be replaced every 6 Note: When properly seated, the beater will not months. protrude beyond the front of the freezing cylinder. Operating Procedures Model PH61...
  • Page 31 Do not over-tighten. (See Figure 13.) seal is correctly installed in the groove. A worn, missing, or improperly installed spinner shaft seal will cause product leakage out the top of the draw valve. (See Figure 15) 11062 Figure 13 Figure 15 Model PH61 Operating Procedures...
  • Page 32 (See Figure 17.) Figure 19 Step 14 Install and lubricate the pivot pin o-ring. (See Figure 20.) Figure 17 Step 12 Lubricate the inside of the freezer door spout, top and bottom. (See Figure 18.) Figure 20 Operating Procedures Model PH61...
  • Page 33 Raise the locking collar of the spinner coupling and groove. (See Figure 22.) insert the spinner shaft into the cavity of the coupling until the locking collar can drop into the locked position. (See Figure 24.) Figure 22 Figure 24 Model PH61 Operating Procedures...
  • Page 34 (See Figure 27.) Slide the short drip pan into the hole in the rear panel. Step 22 Install the front drip tray and splash shield under the door spout. (See Figure 26.) Figure 26 Figure 27 Operating Procedures Model PH61...
  • Page 35 Insert the piston into the retaining pin hole end of the Slide the pump valve gasket into the holes on the pump cylinder. (See Figure 29.) cap. DO NOT lubricate the gasket. (See Figure 31.) 15118 15110 Figure 29 Figure 31 Model PH61 Operating Procedures...
  • Page 36 Assemble the feed tube assembly. Slide the check ring into the groove of the feed tube. (See Figure 35.) 15120 Figure 33 Note: The adapter must be positioned into the notch located at the end of the pump cylinder. Figure 35 Operating Procedures Model PH61...
  • Page 37 (See Figure 39.) sanitizing. (See Figure 37.) Figure 39 Note: For ease in installing the pump, position the Figure 37 ball crank of the drive shaft in the 3 o'clock position. Model PH61 Operating Procedures...
  • Page 38 Step 12 Press the PUMP key to sanitize the inside of the air/mix pump. Step 13 Open the draw valve and draw off all the remaining Figure 40 sanitizing solution. 080910 Operating Procedures Model PH61...
  • Page 39 This will force out any remaining Step 16 sanitizing solution. When only mix is flowing from the Remove the restrictor cap. door spout, close the draw valve. Model PH61 Operating Procedures...

  • Page 40: Daily Closing Procedures

    IMPORTANT: The level of mix in the hoppers must be high enough to cover the agitator paddles. Note: If the CLEAN MANUALLY light is flashing, do not add mix. The machine must be disassembled Figure 45 and brush cleaned within 24 hours. Operating Procedures Model PH61...
  • Page 41 Brush clean the parts. Step 7 Place the restrictor cap, front drip tray, shake cup holder and splash shield on a clean, dry surface to air-dry overnight or until the heating cycle is complete. Figure 49 Model PH61 Operating Procedures...
  • Page 42 This procedure should be performed for at least 10 seconds per port. (See Figure 51.) Figure 53 Step 17 Remove, clean and reinstall the long drip pan Figure 51 through the front panel. Operating Procedures Model PH61...

  • Page 43: Daily Opening Procedures

    Sanitize the restrictor cap, syrup hole plugs, spout cap and o-ring, shake When the heating cycle is complete, the control will cup holder, front drip tray and splash shield, in this return to the STANDBY mode. solution. Model PH61 Operating Procedures...
  • Page 44 10 to 15 times. Dip the brush in sanitizing solution before brushing each port. (See Figure 56.) Figure 58 Step 8 Using a clean, sanitized towel, wipe down the freezer door and area around the bottom of the Figure 56 freezer door. Operating Procedures Model PH61...

  • Page 45: Syrup System

    Discard syrup weekly and flush syrup lines at least once a week. This will prevent syrup clogging the lines and will break the bacteria chain. See page 49 to sanitize the syrup system. Figure 61 Model PH61 Operating Procedures...
  • Page 46 It is vital that the correct amount of syrup be incorporated into the mix to obtain a quality shake. The cause of too thin shakes is often too much syrup. The cause of too thick shakes is often too little syrup. Figure 65 Operating Procedures Model PH61...
  • Page 47 When a STEADY stream of syrup is flowing into the syrup line. (See Figure 70.) cup, press the CAL key to stop the syrup flow. Discard the syrup in the cup. (See Figure 68.) Figure 68 Figure 70 Model PH61 Operating Procedures...
  • Page 48 Insert the syrup hole plug and turn slightly to lock in place. Step 5 Clean the calibration cup and syrup sampler. Figure 71 This Procedure Must be Performed Weekly! Operating Procedures Model PH61...

  • Page 49: Draining Product From The Freezing Cylinder

    EVERY 14 DAYS. hopper. (See Figure 74.) FOLLOW YOUR LOCAL HEALTH CODES. To disassemble the PH61, the following items will be needed: Two cleaning and sanitizing pails Necessary brushes (provided with freezer)
  • Page 50 WASH key, cancelling the SPECIFICATIONS. wash cycle. Step 4 Step 9 Repeat this procedure using clean, warm water, until Repeat steps 2 through 7 with the sanitizing the water being discharged is clear. solution. 080910 Operating Procedures Model PH61...
  • Page 51 Note: These criteria must be met hours prior to a 14 day lock-out. The four mode simultaneously. These criteria will be met when the LED's will return to their normal function when the unit is properly brush cleaned. unit is unlocked. Model PH61 Operating Procedures...

  • Page 52: Brush Cleaning

    Step 9 Remove the pump drive shaft from the drive hub in the rear wall of the mix hopper. Step 10 Remove the two small o-rings and one large o-ring from the drive shaft. Figure 82 Operating Procedures Model PH61...

  • Page 53: Sanitizing The Syrup Systems

    Place this tank in the syrup compartment. Step 11 Connect one of the air lines and the corresponding Wipe all exterior surfaces of the freezer with a clean, syrup line to the syrup tank filled with sanitizing sanitized towel. solution. Model PH61 Operating Procedures...
  • Page 54 Place an empty pail beneath the exit point of the Repeat this procedure for all syrup lines. syrup line. Press the CAL key. A message will appear on the LCD. Place the power switch to the OFF position. Operating Procedures Model PH61...

  • Page 55: During Cleaning And Sanitizing

    Deteriorated or j 7. Thoroughly clean and sanitize the syrup lines cracked water lines should be replaced only at least once a week. by an authorized Taylor mechanic. 070823 Model PH61 Important: Operator Checklist...

  • Page 56: Winter Storage

    Use air pressure to blow out any water other vermin. remaining in the condensers. This is extremely important. Failure to follow this procedure may cause severe and costly damage to the refrigeration system. 080910 Important: Operator Checklist Model PH61...

  • Page 57: Troubleshooting Guide

    Open the side access panel and observe that the drive shaft is turning CLOCKWISE as viewed from the front of the machine. Press the AUTO key to return to the AUTO mode. If the beater motor should go OFF on reset again, call service technician. Model PH61 Troubleshooting Guide...
  • Page 58 Bad scraper blades. Replace the scraper blades. The viscosity control is Call service technician. set too warm. Air passage is blocked in Brush clean the pump components and reassemble. the pump. Troubleshooting Guide Model PH61...
  • Page 59 Inadequate lubrication of Lubricate properly. the drive shaft. The drive shaft and Call service technician. beater assembly work forward. Worn rear shell bearing. Call service technician. Gear box out of Call service technician. alignment. Model PH61 Troubleshooting Guide...
  • Page 60 Verify that the proper Make the proper syrup selection. syrup selection was made. Pump will not operate in Pump motor is not Push the reset button. the PUMP mode. activated. The membrane switch is Call service technician. defective. Troubleshooting Guide Model PH61...
  • Page 61 Verify condition in the Operator's Menu “fault” screen. fault tone continues. freezer. Clear fault accordingly. Inadequate air clearance Minimum of 6” (152 mm) air space around all sides to around the freezer. prevent recirculation of warm air. Model PH61 Troubleshooting Guide...
  • Page 62 Disassemble and clean the syrup valve. is stuck. Shakes have air bubbles Syrup valves are Disassemble and clean the syrup valves. in them. clogged. Mix low and mix out Milkstone build-up in the Clean hoppers thoroughly. probes are not hopper. functioning. Troubleshooting Guide Model PH61...

  • Page 63: Section 9 Parts Replacement Schedule

    Restrictor Cap-Shake Mix Feed Tube O-Ring Pump O-Ring Mix Inlet Tube O-Ring Mix Feed Tube Check Ring Air Inlet Fitting Seal Pump Drive Shaft O-Ring Pump Valve Gasket Brush A.-Package-HT-SS Inspect & Replace Minimum if Necessary Model PH61 Parts Replacement Schedule...

  • Page 64: Parts List

    Section 10 Parts List 080130 Parts List Model PH61...
  • Page 65 Model PH61 Parts List...
  • Page 66 Parts List Model PH61...
  • Page 67 081110 Model PH61 Parts List...
  • Page 68 Parts List Model PH61...
  • Page 69 Model PH61 Parts List...
  • Page 70 Parts List Model PH61...
  • Page 71 Model PH61 Parts List...
  • Page 72 Parts List Model PH61...
  • Page 73 Model PH61 Parts List...
  • Page 74 Parts List Model PH61...
  • Page 75 Model PH61 Parts List...
  • Page 76 Parts List Model PH61...
  • Page 77 PH61 044816-33 8/07...
  • Page 78 PH61 044816-62 8/07...

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