Carrier TAYLOR 60 Service Manual
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Carrier TAYLOR 60 Service Manual

Carrier TAYLOR 60 Service Manual

Shake freezers
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Models 60 & 62
Shake Freezers
Service Manual
051059-S
8/98

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Summary of Contents for Carrier TAYLOR 60

  • Page 1 Models 60 & 62 Shake Freezers Service Manual 051059-S 8/98...

  • Page 3: Table Of Contents

    Table of Contents Section 1: Introduction ..........Safety .
  • Page 4 ........... . E August, 1998 Taylor All rights reserved. 051059--S Taylor a division of Carrier Commercial Refrigeration, Inc. The word Taylor and the Crown design 750 N. Blackhawk Blvd. are registered trademarks in the United States Rockton, IL 61072 of America and certain other countries.

  • Page 5: Section 1: Introduction

    Section 1: Introduction Specifications Running Specifications Installation Instructions Models 60 & 62 Introduction...

  • Page 6: Safety

    Safety Refrigerant _________________________________ _________________________________ Taylor uses R404A refrigerant. This refrigerant is We at Taylor are committed to manufacturing safe generally considered non-toxic and non-flammable; operating and serviceable equipment. The many however, any gas under pressure is potentially built-in safety features that are part of all Taylor hazardous.

  • Page 7: Model 60 Specifications

    Model 60 Specifications Freezing cylinder This unit is manufactured in other electrical characteristics. Refer to the Distributor Data Book for availability. (For exact electrical information, always One, 7 quart (6.6 liter) capacity. refer to the data label of the unit.) Mix Hopper Air Cooled One, 20 quart (18.9 liter) capacity.

  • Page 8: Model 62 Specifications

    Model 62 Specifications Freezing cylinder This unit is manufactured in other electrical characteristics. Refer to the Distributor Data Book for availability. (For exact electrical information, always One, 7 quart (6.6 liter) capacity. refer to the data label of the unit.) Mix Hopper Air Cooled One, 20 quart (18.9 liter) capacity.

  • Page 9: Running Specifications

    Running Specifications Expansion Valve (AXV) Setting E.P.R. Valve Setting 31-33 (213.7 - 227.54 kPa) for most products. The product temperature in the mix hopper is maintained by the main refrigeration system and can Low Side Pressure be adjusted by the E.P.R. valve. The E.P.R. valve is factory set at 20 - 22 PSI (137.9 - 151.7 kPa) in order Low side pressure = expansion valve setting.

  • Page 10: Installation Instructions

    Installation Instructions Air Cooled Units In all other areas of the world, equipment should be installed in accordance with the existing local codes. Air cooled units require a minimum of 6” (152 mm) of Please contact your local authorities. clearance around all sides of the freezer. Failure to allow for adequate clearance can reduce the refrigeration capacity of the freezer and possibly Stationary appliances which are not equipped with a...

  • Page 11: Section 2: Controls

    Section 2: Controls Taylor Torque Control Auto Lift System Air/Syrup Delivery System Models 60 & 62 Controls...

  • Page 12: The Taylor Torque Control

    The Taylor Torque Control Function and Operation Adjusting the Torque Switch The thickness of the shake product is controlled by a To serve a thicker shake product turn the adjustment sensing device called the torque switch. The knob clockwise. This will increase the spring tension, refrigeration system is de-activated by a micro switch.

  • Page 13: Auto-Lift System

    Auto-Lift System Function The auto-lift mechanism consists of a motor, a cam, and two micro switches. The cam lifts the draw arm, and the switches control rotation of the cam. One switch stops the draw arm when it is in the raised position.
  • Page 14 Draw Switch Assembly All 3 draw switches are adjustable. If the left switch is out of adjustment, the following The switch assembly consists of three switches: symptoms will occur: Too much syrup will be present at the top the left hand switch which operates the and at the bottom of the shake.

  • Page 15: Air/Syrup Delivery System

    Air/Syrup Delivery System Syrup Component Functions The flavor selector switch consists of 4 flavor buttons. The left button is the No. 1 tank and lines. The The spinner provides the automatic blending of any second button from the left is the No. 2 tank and lines. one of three flavors into the neutral shake as it is The third button from the left is the No.
  • Page 16 Adjusting the Syrup Pressure If more than 1 ounce (29.6 ml.) of syrup is received, the pressure must be decreased. Loosen the lock nut and turn the adjusting screw COUNTERCLOCKWISE to If the amount of syrup received is less than 1 ounce zero.
  • Page 17 WE DO NOT RECOMMEND ADJUSTING THIS Tank or tanks have been disconnected for cleaning or refilling and then connected back to SWITCH WITHOUT THE USE OF A PRESSURE the system. If the machine is on, this will be GAUGE. momentary until the air compressor has replaced the amount of air used to pressurize Air Storage Assembly: The air storage assembly the tanks.
  • Page 18 Notes: Controls Models 60 & 62...

  • Page 19: Section 3: Troubleshooting

    Section 3: Troubleshooting General Troubleshooting Electrical Troubleshooting Models 60 & 62 Troubleshooting...

  • Page 20: General Troubleshooting Guide

    General Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY 1. No product is being a. There is inadequate mix in the mix a. Fill the mix hopper. dispensed. hopper. b. The control switch is in the OFF b. Place the control switch in the AUTO position.
  • Page 21 PROBLEM PROBABLE CAUSE REMEDY 3. The product is too soft e. Too much syrup is being blended with e. Calibrate the syrup system. Syrup (Continued). product. delivery should be 1 oz. (29.6 ml.) in 6 seconds. Bad scraper blades. Replace the scraper blades. g.
  • Page 22 PROBLEM PROBABLE CAUSE REMEDY 11. The machine will not operate a. The draw arm is not raised. a. Raise the draw arm momentarily to when the control switch is in activate the system. the AUTO position. b. The beater motor is out on reset. b.

  • Page 23: Electrical Troubleshooting

    Electrical Troubleshooting The following information provides a sequential list of With the coil of the time delay relay energized, the electrical components that L-1 power travels through switch points of the relay close and energize the coil of to initiate various operations. the compressor contactor.
  • Page 24 Notes: Troubleshooting Models 60 & 62...

  • Page 25: Section 4: Parts

    Section 4: Parts Warranty Explanation Exploded Views Complete Parts List Wiring Diagrams Models 60 & 62 Parts...

  • Page 26: Warranty Explanation

    Warranty Explanation Class 103 Parts: The warranty for new equipment parts is one year from the original date of unit installation, with a replacement parts warranty of three months. Class 212 Parts: The warranty for new equipment parts is two years from the original date of unit installation, with a replacement parts warranty of twelve months.

  • Page 27: Model 60 Operator Parts

    Model 60 Operator Parts Item Description Part No. Item Description Part No. Cover A.-Hopper-Std. X38458 Panel A.-Side L X48285 Tube-Feed-1/4 Hole 015176-5 Stud-Nose Cone 5/16-18 x 3/8-1 011390 Pan-Drip 19-1/2 Long 035034 Panel-Side Upper Right 042317 Shield-Splash-Wire 13-11/16 L 046177 Panel A.-Front X46634 Tray-Drip 14.8...

  • Page 28: Model 62 Operator Parts

    Model 62 Operator Parts Item Description Part No. Item Description Part No. Cover A.-Hopper-Std. X38458 Panel-Side-Lower Right 050024 Knob-Mix Cover 025429 Panel A.-Side Left X50023 Feed Tube 015176-5 Stud-Nose Cone 5/16-18 x 3/8-1 011390 Pan-Drip 19-1/2 Long 035034 Skirt-Air Flow 049069 Shield-Splash 022765...

  • Page 29: Model 60 Exploded View

    Model 60 Exploded View Models 60 & 62 Parts...
  • Page 30 Model 60 Exploded View Parts Identification Item Description Part No. Item Description Part No. COVER A.-HOPPER-STD X38458 GROMMET-COMPRESSOR MT 039923 KNOB-MIX COVER 025429 NUT-5/16-18 MF LOCK 017327 SHELL X50892 GUARD-BELT 013576 PROBE A.-MIX OUT-SQUARE X41348 MOTOR-1.0 HP 013102- O-RING-1/2OD X .070W 024278 PULLEY-AK25-5/8 019153...
  • Page 31 Item Description Part No. Item Description Part No. WASHER-5/16 SAE FLAT 017660 WASHER-3/16 FLAT STEEL 005194 LINE A.-WATER RINSE X47133 SCREW-10-32X3/8 TRUSS HD - 024298 PANEL A.-SIDE *H60*L X48285 PLATE-HINGE LOWER 045338 LOUVER-SIDE 013631 PLATE-HINGE UPPER 045337 SCREW-10-32X3/8 RHM-ZP 002742 LIGHT A.-MIX OUT-RED X47219-27 WASHER-PLASTIC PIVOT...

  • Page 32: Model 60 Control Assembly (X48805--27A) 230--60--1

    Model 60 Control Assembly (X48805- -27A) 230- -60- -1 Parts Models 60 & 62...
  • Page 33 Model 60 Control Assembly Parts Identification w/Electrics of 230- - 60- - 1 Item Description Part No. Item Description Part No. PCB A.--DUAL MIX LVL/CONT. X41420-SER CAP--CAPACITOR 1--7/16D TOP 020247 BOX A.--CONTROL *060* X48806 BRACKET-CAPACITOR 203/4 L 020248 NUT--6--32 HEX 000927 LUG--GROUNDING 260 W/GR.

  • Page 34: Model 60 -- Compressor A.-Air (X47283--27G)

    Model 60 - - Compressor A.-Air (X47283- -27G) Item Description Part No. Item Description Part No. COMPRESSOR-AIR 032129-27 TEE-1/4 FP BRASS 024772 BRACKET-AIR COMPRESSOR 046663 FITTING 1/4 X .170 90 DEGREE 075946 SCREW-8-32X3/8 RD HD STEEL 007544 NIPPLE-1/4IPT X 7/8LONG 026496 WASHER-#8 SHAKEPROOF 000964...

  • Page 35: Model 60 Valve A.-Solenoid (X48910--27)

    Model 60 Valve A.-Solenoid (X48910- -27) Item Description Part No. Item Description Part No. SCREW-10-32X3/8 RHM-ZP 002742 LABEL-RED 022707 BRACKET-SOLENOID 046640 LABEL-DARK BLUE 022708 ELBOW-1/4MPX1/4 BARB 016614 VALVE-SOLENOID 3/16 ORIFICE 041589-27 FERRULE-.475 ID NP BRASS 021082 ELBOW-1/4MPX3/16 BARB 016615 TUBE-NYLOBRADE 1/4ID 020568-44 CLAMP-HOSE 5/16 ID 017051...

  • Page 36: Model 60 Manifold A.--Regulator (X47285)

    Model 60 Manifold A.- -Regulator (X47285) Item Description Part No. Item Description Part No. GAUGE-PRESSURE 0-60 PSI 027875 SOCKET-Q.D. CO2 90DEG 021524 ELBOW-1/4MPT X 1/8FPT 047063 ELBOW-1/4MPT X 1/4BARB-45 046925 REGULATOR-PRESSURE-CO2 027744 PLUG-1/4MP BRASS 027747 SUPPORT-REGULATOR 027952 NIPPLE-1/4 MPT X 2 BRASS 075940 LINE A.-AIR 45 DEG BARB X47043-12...

  • Page 37: Model 60 Motor A.-Lift (X48897--27)

    Model 60 Motor A.-Lift (X48897- -27) Item Description Part No. Item Description Part No. MOTOR-AUTO LIFT-GEAR 016985-27 CAM-LIFT *452* 017039 BRACKET-MOTOR *452* 017040 PIN-ROLL-.094 D X .750 L 017163 SCREW-8-32 X 3/8 RD HD 015500 SWITCH-20A-250V,1/2 HP 016999 INSULATOR-ARMITE-4 HOLE 017309 SPACER-SWITCH 017332...

  • Page 38: Models 60/62 Torque Switch A. (X29869-Ser)

    Models 60/62 Torque Switch A. (X29869-SER) Item Description Part No. Item Description Part No. SCREW-1/4-20X1 HEX HD CAP 017254 INSULATOR-ARMITE-4 HOLE 012992 WASHER-1/4-FLAT ZP STEEL 000655 SWITCH-SNAP-SPDT-20A/125 014472 BUSHING-HUB 017035 SCREW-6-32X7/8 TAPTITE RD 042514 HUB A.-ARM X17033 SPRING-TORQUE*BLACK* 015007 BUSHING *452* 037904 SCREW-ADJUSTMENT 014498...

  • Page 39: Models 60/62 Draw Switch Assembly (X48896)

    Models 60/62 Draw Switch Assembly (X48896) Item Description Part No. Item Description Part No. BRACKET-DRAW ARM *452* 017037 SWITCH-LEVER-SPDT-15A 009367 ARM A.-DRAW *452* X17041 INSULATOR-ARMITE-5 HOLE 015864 SCREW-1/4-20X1-3/4 023742 SCREW-6-32X2-1/4 RHM 015863 NUT-10-32 HEX 005598 PIN A.-PIVOT *452* X17092 SCREW-10-32X1 THUMB-ZP 017028 E-RING 3/16 0.335 OD 049178...

  • Page 40: Model 62 Box A.-Cap & Relay (X49934-27)

    Model 62 Box A.-Cap & Relay (X49934-27) 230-60-1 Item Description Part No. Item Description Part No. CONNECTOR--BX 3/8 45D 010687 CAPACITOR--RUN-- 25 UF/440V 037431 SLEEVE--WIRE 7/16 ID 020919--40 STRAP--CAPACITOR 5--5/8 IN. 030258 SCREW--8--32 X 1/4 RHM 000953 SCREW--10 X 3/8 TYPE B -- HEX 015582 WASHER--#8 SHAKEPROOF 000964...
  • Page 41 Models 60/62 Beater Assembly Item Description Part No. Item Description Part No. Seal-Drift Shaft 032560 O-Ring-Draw Valve 013029 Drive Shaft 035527 Stud Nut 021508 Beater Assembly X46233 Tube-Vinyl (M 60 Only)) 020940-6 020940-8 Front Bearing 013116 Fitting-QD Male Insert (M 60 Only) 036296 Door Gasket 016672...
  • Page 42 Models 60/62 Syrup Tank Item Description Part No. Item Description Part No. Tank-Syr-4 Qt. 045533 4a** Restrictor-Syrup-Black 030917 Cover-Tank 8 Qt. w/Inlet Ftg. 035759-1 Gasket-Rubber 023551 Tip-Nylon-White Translucent (Lg.) 042747 O-Ring-5/8 OD x .103 W 016030 Tip-Nylon-Gray (Small) 024261 Plug-Q.D. Liq. 3/4-18 FP 021081 O-Ring-3.437 ID x .275 W 016037...
  • Page 43 Model 62 Control Assembly (X49995- -27A) 230- -60- -1 Models 60 & 62 Parts...
  • Page 44 Model 62 Control Assembly Parts Identification Item Description Part No. Item Description Part No. SCREW--10--32X3/4 SLOT -- SS 028641 RELAY--3 POLE--20A--208/240 012725--33 NUT--10--32 MF LOCK 020983 TIMER--DELAY 5 SEC. DELAY 016822--27 BRACKET--CAPACITOR 020248 PCB A.--DUAL MIX LVL/CONT. X41420-SER CAP--CAPACITOR 1--7/16 D 023022 SCREW-6-32x5/8 TAPTITE HEX 041363...
  • Page 45 Model 62 - - Valve Assembly- -Solenoid (X49930- -27) Item Description Part No. BRACKET-SOLENOID 049931 LABEL-1/4 X 1-1/2 LONG-RED 022707 LABEL-1/4 X 1-1/2 LG-BROWN 022710 SCREW-10-32X3/8 RHM-ZP 002742 LABEL-1/4 X 1-1/2 LONG-DK BL 022708 TUBE-VINYL 3/16ID X 1/16 WAL 020940-24 CLAMP-HOSE 5/16 OD 017051 ELBOW-1/4MP X 3/16 BARB...
  • Page 46 Model 62 Regulator A.-Remote (X23969) Item Description Part No. Item Description Part No. MANIFOLD A.-REGULATOR X23994 TUBE-NYLOBRADE 1/4 ID 020568- GAUGE-60PSI-1/8 MPT 021029 FERRULE-.475 ID NP BRASS 021082 TEE-1/8MPT X 1/8FPT X 1/4 028245 SOCKET-Q.D. CO2 90 DEG 021524 REGULATOR-PRESSURE 020514 ADAPTOR-SWV 1/4 F 1/4 BARB 016715...
  • Page 47 Parts List + Available Separately Models 60 & 62 Parts List...
  • Page 48 + Available Separately Parts List Models 60 & 62...
  • Page 49 + Available Separately Models 60 & 62 Parts List...
  • Page 50 + Available Separately Parts List Models 60 & 62...
  • Page 51 + Available Separately Models 60 & 62 Parts List...
  • Page 52 + Available Separately Parts List Models 60 & 62...
  • Page 53 + Available Separately Models 60 & 62 Parts List...
  • Page 54 + Available Separately Parts List Models 60 & 62...
  • Page 55 + Available Separately Models 60 & 62 Parts List...
  • Page 56 + Available Separately Parts List Models 60 & 62...
  • Page 57 + Available Separately Models 60 & 62 Parts List...
  • Page 58 + Available Separately Parts List Models 60 & 62...

  • Page 59: Models 60/62 Beater Assembly Models 60/62 Syrup Tank Model 62 Control Assembly (X49995--27A)

    Models 60 & 62 048900-27 Rev. 3/05...
  • Page 60 Models 60 & 62 048900-33 Rev. 3/05...
  • Page 61 Models 60 & 62 048900-40 Rev. 3/05...
  • Page 62 Models 60 & 62 048900-58 Rev. 3/05...

This manual is also suitable for:

Taylor 62

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