eta PE-K User Manual

eta PE-K User Manual

Pellet boiler 35 to 90 kw
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2012-03-15 EN
PE-K pellet boiler
35 to 90 kW
User Manual
User Manual PE-K 35-90 kW, Software 1.20.0
2012-03

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Summary of Contents for eta PE-K

  • Page 1 2012-03-15 EN PE-K pellet boiler 35 to 90 kW User Manual User Manual PE-K 35-90 kW, Software 1.20.0 2012-03...
  • Page 2: Table Of Contents

    CAUTION: Failure to observe these notices can result in property damage. Filling the pellet bin ........43 Adjusting ash removal idletime.....44 Changing the deashing interval ....45 STOP: Failure to observe these notices can result in personal injury. Subject to change due to technical improvements www.eta.co.at...
  • Page 3 Before making any adjustments to these system by taking out a service agreement with one settings yourself, it is essential that you consult of our certified contractors or our own customer an expert. service. User Manual PE-K 35-90 kW 2012-03...
  • Page 4: Conditions For Warranty, Guarantee, Liability

    Set enough the required features and do not restrict the shut-off valves to avoid bleeding large amounts functionality of the system. Subject to change due to technical improvements www.eta.co.at...
  • Page 5 For repair of defects carried out by the customer or by third parties, ETA only bears the costs or remains obligated by warranty if this work was approved in advance by the customer service of ETA Heiztechnik GmbH.
  • Page 6: How Your New Boiler Works

    (8) and then turbulently through the regulated primary (5) and secondary (7) air flaps heat exchanger tubes equipped with turbulators as a result of the underpressure within the boiler. Subject to change due to technical improvements www.eta.co.at...
  • Page 7 Stoker burnout. Closing the primary and secondary air flaps screw to ensures that no air can flow through the boiler in combustion standby, thus preventing unused heat from being chamber drawn into the flue. User Manual PE-K 35-90 kW 2012-03...
  • Page 8: Emission Measurement

    Open all the radiator valves and turn the radiator automatically switch back to normal mode after thermostats to maximum. 30 minutes. Finally, switch the boiler back on using the on/off button ( button lights up green). Subject to change due to technical improvements www.eta.co.at...
  • Page 9: Before Starting

    Check lambda probe (only for commissioning) The retaining tube must be firmly tightened, Combustion chamber door with 20 kg and 20 cm lever arm (pipe wrench). The combustion chamber door handle must close firmly (with effort). User Manual PE-K 35-90 kW 2012-03...
  • Page 10: Ash Screw Jammed

    The heat exchanger ash screw seldom jams If you are certain that the cause of the blockage is not the grate ash screw, contact ETA customer service for the next steps. Subject to change due to technical improvements www.eta.co.at...
  • Page 11: Set Firebed Level Sensor

    firebed level sensor must be adjusted. It is behind the panel when you open the insulation door. Wood pellets Miscanthus pellets For stoker on left For stoker on right User Manual PE-K 35-90 kW 2012-03...
  • Page 12: Overtemperature Protection

    This emergency cooling is shown on the monitor "Emergency cooling". The heat dissipation is limited with the maximum fl ow temperature set in the heating circuits and the hot water setpoint temperature. Subject to change due to technical improvements www.eta.co.at...
  • Page 13 If no sewer is available, the discharge must be directed into the ground in a pipe so nobody is endangered by hot water or steam. User Manual PE-K 35-90 kW 2012-03...
  • Page 14: Demands On The Fuel

    Pellets may only be produced from untreated wood or miscanthus. For miscanthus in particular, minimal contamination with soil (more ash) is critical. If it is fertilised, chlorine-free fertiliser should be used (prevents boiler corrosion). Subject to change due to technical improvements www.eta.co.at...
  • Page 15: When Fuel Causes Slag Formation

    Ash removal is performed at a point between these two limits. The deashing interval should only be altered after consultation with an expert or ETA Customer Service. Factory settings for deashing interval 20 - 49 kW 63 - 90 kW...
  • Page 16: Adjusting Ash Removal Idletime

    The duration of the idletime can now be changed. Press the button to return to the overview. Press to confi rm. Press the button to return to the overview. Subject to change due to technical improvements www.eta.co.at...
  • Page 17: Maintenance

    Clean draught fan and fan housing, replace seal Expert Inspect ash box position switch and seals Expert Perform emission measurement Expert Calibrate lambda probe Expert Check safety temperature limiter Expert Reset maintenance counter Expert User Manual PE-K 35-90 kW 2012-03...
  • Page 18: Every 2,000 Kg Of Pellets

    Open the side latches Open the side latches by pressing the safety catch in the direction of the arrow. Take the ash box out of the boiler. open Subject to change due to technical improvements www.eta.co.at...
  • Page 19 Restart the boiler Check the seals in the ash box's cover and on the The boiler can be restarted by tapping boiler's ash outlet. These must be undamaged; otherwise leak air could be sucked in. User Manual PE-K 35-90 kW 2012-03...
  • Page 20: Empty Ash Box" Reminder

    Changing the "Empty ashbin after" setting Press the buttons to go to the text menu. Tap the [Boiler] line and, in the submenu, tap the [Ash removal] line. Double-tap the [Empty ashbin after] line. Subject to change due to technical improvements www.eta.co.at...
  • Page 21: Water Pressure, Safety Devices

    If a solar buffer is equipped with a safety valve, check that as well. The thermal emergency cooling valve is cleaned by pressing the red button. User Manual PE-K 35-90 kW 2012-03...
  • Page 22: Every 2,500 H Or Yearly

    . Use the scraper to scrape the ash from the secondary combustion chamber into the primary combustion chamber. Replace combustion chamber cover Replace the combustion chamber cover and then start another ash removal with Subject to change due to technical improvements www.eta.co.at...
  • Page 23: Check Seal On Combustion Chamber Door

    Check ash box seals Check whether all secondary air openings in the secondary combustion chamber are clean. Check the integrity of the seals in the ash box's cover and on the boiler's ash outlet. Secondary air openings User Manual PE-K 35-90 kW 2012-03...
  • Page 24: Clean Flue Tube

    Then turn the ball knob 180° anticlockwise and lift Verify that it is seated tightly. the cover away. For Hack 130 kW and 200 kW, there are 2 heat exchanger covers. 180° Subject to change due to technical improvements www.eta.co.at...
  • Page 25: Inspect Heat Exchanger Tubes For Tar Deposits

    180 ° Then tighten the nuts alternately. If one side is tightened too much, the other side cannot be closed with a proper seal. alternately Maintenance cover Finally, start ash removal for the boiler with User Manual PE-K 35-90 kW 2012-03...
  • Page 26 (corresponding to TRVB H 118) is installed in the fuel store. Clean casing Clean the boiler casing with a damp cloth and (if necessary) a commonly available household cleaner (no scouring agents). Subject to change due to technical improvements www.eta.co.at...
  • Page 27: Servicing By An Expert

    To do so, start ash removal by tapping Check the safety switches on the drop chute and to start the chain moving so that it can be the maintenance cover of the rotary valve. completely lubricated. User Manual PE-K 35-90 kW 2012-03...
  • Page 28: Perform Emission Measurement

    If necessary, replace the draught fan seal. Ash box position switch and seals Verify the function of the position switch for the ash box. Inspect both of the ash box seals and replace if necessary. Subject to change due to technical improvements www.eta.co.at...
  • Page 29 In the overview Press to return to the boiler overview. The boiler is now in Calibrating lambda probe mode. Once calibration is complete, the boiler automatically returns to operation and begins heating as required. User Manual PE-K 35-90 kW 2012-03...
  • Page 30: Approval, Antifreeze, Pressure Equalisation, Venting

    fl ow resistance, only slightly higher fl ow at the top of the buffer signifi cantly reduce the temperatures are needed. danger of rust and also the frequency of radiator venting. Subject to change due to technical improvements www.eta.co.at...
  • Page 31: Softened Water, Corrosion, Safety Valve

    To reduce the amount of water replacement for later repairs, it must be possible to shut off all large volumes such as buffers, boiler and heating circuits User Manual PE-K 35-90 kW 2012-03...
  • Page 32: Return Riser, Safety Devices

    If no sewer is available, the discharge must be directed into the ground in a pipe so nobody is endangered by hot water or steam. Subject to change due to technical improvements www.eta.co.at...
  • Page 33: Overtemperature, Safety Shutdown, Chimney

    flue draught, protects against burns on accidental contact, and reduces the fire hazard. Technical requirements for the flue can be found in the installation instructions (a separate document from this user manual). User Manual PE-K 35-90 kW 2012-03...
  • Page 34: Buffer Storage Tanks

    130 kW 300 l 800 l 1,100 l 5.5 m² and effectively. up to 200 kW 400 l 1,100 l 1,500 l 8.0 m² Subject to change due to technical improvements www.eta.co.at...
  • Page 35 User Manual PE-K 35-90 kW 2012-03...
  • Page 36: User Interface

    Error messages for the selected function closes the screen without saving the block changes. saves changes and closes the screen. Toolbox for experts INFO Help Subject to change due to technical improvements www.eta.co.at...
  • Page 37: Setting The Language

    Tapping the button with the fl ag symbols Tap the button with the fl ag symbols to go to the Back to overview language selection screen. Press to return to the boiler overview screen. User Manual PE-K 35-90 kW 2012-03...
  • Page 38: Changing Names Of Function Blocks

    HC has now been renamed "FLOOR". The names of all the function blocks can be changed at any time. A small screen appears for this function block. Tap the [Change Name] button. An on-screen keyboard appears. Subject to change due to technical improvements www.eta.co.at...
  • Page 39: Alarm, Error, Warning, Message

    Once the error has been resolved and the alarm has been confi rmed, the boiler or the affected heating circuit must be switched back on using the on/off button Once they are switched on, the button lights up green. User Manual PE-K 35-90 kW 2012-03...
  • Page 40: Opening The Text Menu

    Read through the corresponding section of the user manual before making changes. If the explanation of the relevant function given in the manual is not suffi cient for your purposes, confer with an expert. Subject to change due to technical improvements www.eta.co.at...
  • Page 41: Boiler

    The current outside temperature is measured by will be fi lled. the built-in outside temperature sensor. However, the boiler can still refi ll the pellets in-between these times if necessary. These times apply for every day of the week. User Manual PE-K 35-90 kW 2012-03...
  • Page 42 Ash removal stop aspirator The suction process used to fi ll the boiler storage tank is interrupted in order to de-ash the boiler. Subject to change due to technical improvements www.eta.co.at...
  • Page 43: Defining The Fill-Up Times

    The new time applies for begins and the storage tank is fi lled up. every day of the week. Press to return to the boiler overview. Follow the same procedure to adjust fi ll-up time 2 User Manual PE-K 35-90 kW 2012-03...
  • Page 44: Adjusting Ash Removal Idletime

    The duration of the idletime can now be changed. Press the button to return to the overview. Press to confi rm. Press the button to return to the overview. Subject to change due to technical improvements www.eta.co.at...
  • Page 45: Changing The Deashing Interval

    Ash removal is performed at a point between these two limits. The deashing interval should only be altered after consultation with an expert or ETA Customer Service. Factory settings for deashing interval 20 - 49 kW 63 - 90 kW...
  • Page 46: Heating Circuit

    The current target fl ow temperature for the heating The boiler has a separate on/off button. circuit is only displayed if the heating circuit is Green = Heating circuit on switched on and in operation. Red = Heating circuit off Subject to change due to technical improvements www.eta.co.at...
  • Page 47 "Day" Das Drücken von „Gehen“ in heating break, the next heating time einer Heiz-Pause überspringt or "Night" mode. slot is bypassed. das nächste Heiz-Zeitfenster. "Day" mode "Night" mode User Manual PE-K 35-90 kW 2012-03...
  • Page 48: Operating Modes

    If the unit has a built-in room sensor, the boiler (overheating protection). temperature is regulated to the highest room temperature set for the time slot. The switch can be in either the "Auto" or the "Day" position. Subject to change due to technical improvements www.eta.co.at...
  • Page 49 Saturday. higher than the set "Room target" temperature by at least the "RoomOffDiff" temperature. Off Sensor failure The heating circuit is switched off due to a defect in the fl ow temperature sensor. User Manual PE-K 35-90 kW 2012-03...
  • Page 50: Setting Heating Time Slots

    In the overview for the selected heating circuit, tap the timer. The screen for setting the timer opens. Room sensor only Press to save the new settings. Use the same method to adjust the other time slots. Subject to change due to technical improvements www.eta.co.at...
  • Page 51 Enter the time for the beginning of your holiday. button can be used to switch between the "Start" and "End" of the holiday. Finally, press Enter both times and press The heating circuit overview reappears. The heating circuit overview reappears. User Manual PE-K 35-90 kW 2012-03...
  • Page 52: The Heating Curve

    Underfl oor heating is usually limited to 45°C, while the heating circuit. For information on these radiators with metal pipes can take temperatures parameters and their factory settings, see up to 85°C. page 82. page 54. Subject to change due to technical improvements www.eta.co.at...
  • Page 53: Threshold

    Press to save the new value. Enter the new heating threshold for "Night" mode. Press to save the new value. Press to open the "Heating circuit" overview. Press to open the "Heating circuit" overview. User Manual PE-K 35-90 kW 2012-03...
  • Page 54: Adjusting The Heating Curve

    Outside temperature (°C) Outside temperature (°C) Do not change the fl ow temperature "Flow at +10°C" in winter. Do not change the fl ow temperature "Flow at -10°C" during the transition period. Subject to change due to technical improvements www.eta.co.at...
  • Page 55 The text menu for the selected heating circuit is The text menu for the selected heating circuit is displayed. Press to open the "Heating circuit" displayed. Press to open the "Heating circuit" overview. overview. User Manual PE-K 35-90 kW 2012-03...
  • Page 56: Setting The "Enable Temperature

    Enter the new enable temperature for this heating circuit. Press to save the new value. The text menu for the selected heating circuit is displayed. Press to return to the heating circuit overview. Subject to change due to technical improvements www.eta.co.at...
  • Page 57: Adjusting The "Set-Back

    "Day" gives you the heating curve "Night". Press to save the new value. The text menu for the selected heating circuit is displayed once more. Press to return to the heating circuit overview. User Manual PE-K 35-90 kW 2012-03...
  • Page 58: Pellet Store

    Enter stock quantity Current stock, may differ from Fill up actual stock by +/- 15% The boiler aspirator and the pellet store discharge screw are in operation. Pellets are being conveyed to the boiler. Subject to change due to technical improvements www.eta.co.at...
  • Page 59: Entering Stock

    There is a problem with the discharge screw. This has been detected due to overcurrent, warming or insuffi cient current consumption. Enter the new stock quantity and press to save. The display returns to the overview. User Manual PE-K 35-90 kW 2012-03...
  • Page 60: Store With Switch Unit

    Entering stock quantity Suction head 1 conveying Current stock, may differ Manually switching Pellets are being conveyed from suction head 1. from actual stock by between suction heads +/- 15% Subject to change due to technical improvements www.eta.co.at...
  • Page 61 Locked All suction heads have been locked. Conveying is thereby prevented. At least one suction head must The pellet conveying system is not in operation. be enabled. There is no demand from the boiler. User Manual PE-K 35-90 kW 2012-03...
  • Page 62: Locking And Changing Heads

    Pellets are being conveyed from suction head 3. Depending on the position of the switching unit, the following icons are displayed in the overview: Suction head 3 rinsing Suction head 3 is being rinsed using a reverse air blast. Subject to change due to technical improvements www.eta.co.at...
  • Page 63: Entering Stock

    A screen for adjustments opens. Enter the new stock quantity and press to save. The display returns to the overview. Enter the new value and press to save. Press to return to the overview. User Manual PE-K 35-90 kW 2012-03...
  • Page 64: Remote Operation

    Internet connection In order to establish an Internet connection to The ETA boiler's touch screen is connected to the your boiler, the touch screen must be connected Internet. Once you have registered your touch to the Internet. To do this, the house must have a screen, you can log in to the ETA homepage broadband Internet connection.
  • Page 65: Changing The Operating Mode

    To re-activate remote control, tap the icon on the touch screen and select "On" in the window that appears. symbol appears while the connection is being established. User Manual PE-K 35-90 kW 2012-03...
  • Page 66: Functions Not Available Via Remote Operation

    "Only View" mode can only be selected when If the "Only View” mode is selected, remote control is "On". using remote control, the ETA customer service is able to monitor and provide assistance, for example, but is unable to make changes. "Off" mode, remote control is switched off.
  • Page 67: Opening The Touchscreen

    This is because doing so could injure each registered touch screen. anyone who is working on the boiler to rectify the error. In particular, you should avoid switching the boiler on via remote control if an error message is present. User Manual PE-K 35-90 kW 2012-03...
  • Page 68: Logging Out

    Automatic logout after 10 minutes of inactivity If the remote control remains unused for longer than 10 minutes, you will be logged out automatically. Press the button to view the corresponding touch screen. Subject to change due to technical improvements www.eta.co.at...
  • Page 69: Changing Personal Details

    If a touch screen is added at a later date, the current login data (username and current password) are always required. In the user menu, tap [Edit my account]. The screen will display your current details. User Manual PE-K 35-90 kW 2012-03...
  • Page 70: Service And Maintenance Records

    Then you and our customer service will always have an overview of the work performed on the system. Date Service / maintenance / cleaning Performed by Work performed / parts replaced Subject to change due to technical improvements www.eta.co.at...
  • Page 71 Service and maintenance records Date Service / maintenance / cleaning Performed by Work performed / parts replaced User Manual PE-K 35-90 kW 2012-03...
  • Page 72 Service and maintenance records Date Service / maintenance / cleaning Performed by Work performed / parts replaced Subject to change due to technical improvements www.eta.co.at...
  • Page 73 Service and maintenance records Date Service / maintenance / cleaning Performed by Work performed / parts replaced User Manual PE-K 35-90 kW 2012-03...
  • Page 74 Service and maintenance records Date Service / maintenance / cleaning Performed by Work performed / parts replaced Subject to change due to technical improvements www.eta.co.at...
  • Page 75: Efficient And Low-Emission Operation

    Clean Air Act 1993 including designa- and low-emission operation of your heating tion and supervision of smoke control areas and system. you can contact them for details of Clean Air Act requirements. User Manual PE-K 35-90 kW 2012-03...
  • Page 76: Safety Instructions

    Area unsafe for children! Smoking, naked flame or any other ignition sources are prohibited! Ensure that the ETA pellet boiler is in automatic mode while store is being filled! Switch main power supply to OFF before entering the pellet storage area!

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