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Table of Contents
Summary of Contents for Ramzey 125GY-3A
- Page 3 PREFACE Thank you for choosing a motorcycle ofthe company. May you enjoy riding all the time. The manual contains the necessary instructions and guidance with respect to the operation and maintenance of the inotorcycle, and BE SURE TO READ IT CAREFULL,Y BEFORE YOU RIDE THE MOTORCYCLE. Proper operation and maintenance can guarantee a safe riding to minimize troubles of the motorcycle and keep it in a sound condition, which can extend the engine service life.
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Page 4: Table Of Contents
CONTENTS ..............Maintenance Schedule MOTORCYCLE SAFE RIDING ..........................Tool Kit Safe Riding Rules ........... Check and Change of Lubricating Oil ................Protective Cloths ..................Spark Plug Refitting ............Clear away Deposit Carbon Loading and Accessories ..................Air Cleaner ..........Check Leaks along Air Supply Line ................ -
Page 5: Motorcycle Safe Riding
MOTORCYCLE SAFE RIDING Motorcycle riding requires special efforts on your part to ensure your safety. Know these requirements below before you ride. AFE RIDING RULES .Always make a pre-ride inspection before you start the engine. You may prevent accident or equipment darnage. ride. -
Page 6: Loading And Accessories
LOADING AND ACCESSORIES travel, steernlg tiavel or control operation 2 Large fork-mounted farrings or windshields, or pooily designed ol rm- To prevent an accident, take extreme care when adding accessories and properly mounted farrings can produce aerodynamic forces that cause cargo and riding with them. - Page 7 PARTS LOCATION (Fig. 2) Front wheel @Front fender Ornament cover of fuel tank Seat Rear carrier Rear wlnker Battery Rear wheel Chaincase Carburetor @Exhaust muffler brake pedal @KIC~-starter Rear fork @$ Rear shock absorber @Tool box...
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Page 8: Vin Record
2-position, key-operated type, and functions as follows Fig.7 VIN RECORD (Fig. 3 , 4 & 5) Please fdl the VIN and engine code of your motorcycle in the blank below. the key can be removed. They will help order spare parts and find out the vehicle once stolen. (ON): Engine and lights can be operated and the key cannot be removed. -
Page 9: Fuel Cock
Fuel is a key factor in deciding the exhaust emissions With the fuel cock in (ON) position, fuel will flow from the main fuel amount from the engine, so selection of fuel must fol- supply to the carburetor. low the rules below. ( 1 g ) Selected fuel must be unleaded or low-leaded gasoline With the fuel cock in ' c P (RES) position, fuel will flow from the reserve fuel... -
Page 10: Tyres
affect traction and handling. gions and temperatures, so the lubricant has to be selected according to our recommendation (see Fig. 12). If there is no gasoline engine oil Class affect handling. When the tread depth In the m~ddle sectlon of tyres reaches the limits In regions where tempcrature is lower than -10°C) can be used instead. -
Page 11: Starting The Engine
STARTING THE ENGINE BREAKING-IN Always follow the proper starting procedure described below Help assure your motorcycle's future reliability and perfolmance by paying extra attention to how you ride during the first 1000km. @Never run the engine in an enclosed area. The exhaust contains poi- During this period, avoid full-throttle riding and loading the engine heavily, sonous carbon monoxide (CO) gas that can cause loss of conscious- and be s u e to keep changing speed. -
Page 12: Riding
s sequence is repeated to progressively shift to 3rd, 4th and 5th (top) gears. ignition switch OFF (@)to stall the engine; turn the fuel cock OFF CAUTION be applied strongly enough to lock the wheel, or braking effectiveness Park the motorcycle on firm, level ground to prevent it from falling over. will be reduced and control of the motorcycle be difficult. -
Page 13: Tool Kit
Ring spanner, 24 MAINTENANCE SCHEDULE Slip-joint pliers. 125 ODOMETER READJNG or PERIOD (Note ; Spark plug wrench ITEM Double-end screw driver 12 months Open-ended spanner, 10x 12 Fuel Imc svstem Open-ended spanner, 14x 17 Screw driver handle Fuel fiIter CHECK AND CHANGE OF LUBRICAT Throttle operat~on system Check of Lubricating Oil Level Note 1... -
Page 14: Spark Plug
thoroughly. prevent its threads from being damaged, and then t~ghten up ~t by the spark plug wrench. 6 Reinstall the spark plug cap. CAUTION check the lubricating oil level. Add more oil if necessary. Check that the plug can become very hot and possibly damage the engine. oil level is at the upper level mark on the dipstick with the motorcycle upright on firm, level ground. -
Page 15: Check Leaks Along Air Supply Line
saturated, and then squeeze out the excess oil. between the two limit positions to help mix air and fuel. CAUTION CAUTION I t is forbidden to start $he engine without air cleaner installed, or pre- Since the carburetor is a precision apparatus, don't disassemble it with- mature wear of the piston and cylinder may produce. -
Page 16: Check Of Front Shock Absorber
......... the chain is slack only in certain sections, some links are kmked and binding. Binding and lunking can frequently be eliminated by lubrication. -
Page 17: Adjustment Of Rear Brake
*When adding brake fluid, be sure the brake fluid tank is horizontal Adjustment before the cap is removed,or brake fluid may spill out. The distance the front brake lever moves before the brake starts to engage 1s called free play *Never allow contaminants such as dirt or water to enter the brake Measured at the tlp of the front brake lever, free play fluid tank. -
Page 18: Exhaust Muffler
..NOTE to its wear limit. rettes away. Provide adequate ventilation when charging o r using the battery in an enclosed space. EXHAUST MUFFLER Clear away regularly deposit carbon in the exhaust pipe; check the exhaust pipe inside for crack and washer damage, and repair or replace if necessary. -
Page 19: Storage Guide
uffler Outlets, Under Fuel Tank, Drive Chain, Under Seat and so on. Gasoline is extremely flammable a n d is explosive under certain conditions. Perform this operation in a well-ventilated area with the lean the headlight lens and other plastic parts using a cloth o r sponge engine stopped. -
Page 20: Specifications
SPECIFICATIONS DIMENSIONS AND PERFORMANCE Length (mm) Width (mm) Height (mm) Ground clearance (mm) Wheel base (mm) Steering bar angle Min. turning circle diameter (mm) Top speed (kmdh) Economic consumption of fbel (LllOOkm) Grade ability (" Dry weight (kg) CAPACITIES Engine oil box (L) Fuel tank (L) Passenger capacity Operator and a passenger... - Page 21 Spark plug gap ( n m ) 0 6-0 8 CHASSIS AND SUSPENSION 2.75-2 l(4PR) 200kPa Front tyre size pressure Rear tyre size pressure Hydraulic disc or Drum Front brake type Rear brake type Drum POWER TRANSMISSION Clutch type Wet multi-plate 4.055 Primary reduction Gear ratio...
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Page 22: Electrlc Diagram
ELECTRIC DIAGRAM... - Page 23 ADDITIONAL INSTRUCTIONS With the exception of engine,motorcycle 200GY-2 is the same to 150GY-3A in construction.Motorcyc1e 200GY- 2 is subject to the standard QlLF20347-2003 200GY-2 Engine Model 163FML-2F5 Bore Stroke 63.5 Displacement 1 0Kwl9500rlmin Top Speed Primary Reduction 4.055 3.333 Gear Ratio 1 st 2.769 2.769...
- Page 24 MOTOR N E R'S NUAL April, 2003...
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