Related Manuals for Country Flame Catalytic BBF Series
Summary of Contents for Country Flame Catalytic BBF Series
- Page 1 INSTALLATION OPERATION & MAINTENANCE MANUAL FREESTANDING MODELS: BBF INSERT MODELS: BBF RETAIN THESE INSTRUCTIONS Version 7.2...
- Page 2 ABOUT LOCAL CODE RESTRICTIONS AFFECTING INSTALLATION. Country Flame Technologies grants no warranty, implied or written, for the installation or maintenance of any catalytic stove. As such, Country Flame assumes no responsibility for any consequential damage resulting from the improper installation or improper care of any specific catalytic stove.
- Page 3 Never slam the door, strike the glass, or over tighten the glass screws. ALWAYS operate a Country Flame catalytic stove with the door closed, except during refueling operation. Do not burn coal in your stove Keep the door of the unit closed except during the fueling process.
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Page 4: Bbf Safety Label (Freestanding Or Insert Approved)
SAFETY NOTES................................2-3... -
Page 5: Table Of Contents
BBF SAFETY LABEL (FREESTANDING OR INSERT APPROVED).................4 TABLE OF CONTENTS ..............................5 EPA CERTIFIED..............................7 LISTING/TESTING AGENCY..........................7 MANUAL USAGE..............................7 FORWARD – WHY A CATALYTIC STOVE?.........................8 EARLY HISTORY..............................8 HISTORICAL RESULTS ............................8 REFERRAL…………………………………………………………………………………………………………9 THEORY OF OPERATION ..............................10 LIMITED LIFETIME WARRANTY..........................11 FREESTANDING INSTALLATION PROCEDURES ....................14 MINIMUM CLEARANCES ...........................14 ALTERNATE MINIMUM CLEARANCES......................14 ALCOVE CLEARANCES............................16... - Page 6 DOORS..................................33 ELECTRICAL................................33 REFRACTORY BRICK............................33 GLASS..................................33 HANDLES & KNOBS ............................33 HARDWARE ................................34 INSULATION .................................33 MOTORS..................................34 OWNER'S MANUAL .............................34 TRIM & GRILLS..............................35 GASKETS ................................35 APPENDIX B: OPERATION & MAINTENANCE GUIDE...................36 FIRST FIRE, STEP 1..............................36 FIRST FIRE, STEP 2..............................36 FIRST FIRE, STEP 3..............................36 FIRST FIRE, STEP 4..............................36 FIRST FIRE, IGNITION ............................36 DRAFT PROBLEMS ...............................37...
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Page 7: Epa Certified
United States Environmental Protection Agency. LISTING/TESTING AGENCY All Country Flame catalytic stoves have been tested to UL listing standards UL1482, ULC-S627 for installation into residential dwellings, including standard construction units, mobile home, or modular home units. All catalytic stoves tested to UL standards by Intertek Testing Services, NA, Inc., 8431... -
Page 8: Forward - Why A Catalytic Stove
Most likely, if you have read this far, you are strongly thinking about or have purchased a Country Flame catalytic stove. After almost three decades of continuously developing this line of products, all of us at Country Flame are very proud of this American born, American tested, and American produced product. -
Page 9: Referral
A valid referral must be a homeowner that American Energy Systems has not had contact regarding our products. There is no limit to the number of MagnuM or Country Flame referral payments that can be earned. A referral payment may be split when multiple parties refer the homeowner. There is no limit between the time of the referral and the time the purchase is made. -
Page 10: Theory Of Operation
The purchase of a Country Flame Technologies catalytic stove is usually made based on its looks, its heating capacity, and because of reduced emissions (clean and efficient burn.) Once the catalytic unit has been properly installed in a home, usually the next question asked by the homeowner is how can a catalytic stove’s favorable operational characteristics be maintained over the life of the product? In 2004, the study of woodstove emissions and woodstove efficiency remains a strongly debated issue. -
Page 11: Limited Lifetime Warranty
AMERICAN ENERGY SYSTEMS INC. LIMITED PRODUCT WARRANTY This warranty is in effect on all products sold after 01/01/2009 and supersedes any and all warranties currently in existence. Please keep a copy of this warranty for your personal records or in the event of a claim American Energy Systems Inc., hereinafter referred to as (AES), warrants to you, the original consumer purchaser, that this product is free from defects in material and workmanship for a period of five (5) years from the original purchase date minus any time past one (1) year from manufacturing date, and that the product’s electrical parts and steel firepot, are free from defects in material and... - Page 12 cannot submit your claim to the place where the product was purchased you may make a written request to the factory by emailing your request along with all of the required information to technical@magnumheat.com . NOTE: Verbal requests will not be recognized.
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Page 13: Warranty Information
American Energy Systems, Inc 150 Michigan Street SE Hutchinson, MN 55350 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WARRANTY INFORMATION Name ___________________________________________________________ Address ________________________________ City ____________________... -
Page 14: Freestanding Installation Procedures
MINIMUM CLEARANCES 1. FIGURE 1 shows how to measure freestanding clearances for Country Flame catalytic models covered by this manual. Table 1 provides minimum clearances for specific models that must be maintained in FIGURE 1. The installer should familiarize themselves with FIGURE 1 and TABLE 1, understand MINIMUM CLEARANCE requirements, incorporate, and maintain these clearances during installation. - Page 15 What are the applicable local codes and any differences that will guide the installation of a stove covered in this manual? Country Flame stoves are approved for mobile home installation. What are the local codes governing mobile home installation? What electrical code must the stove power outlet meet? Country Flame’s woodstove requires a grounded three-prong electrical outlet rated at 120VAC, 60Hz, and 15A.
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Page 16: Alcove Clearances
heat shield. EXAMPLE: The rear clearance defined for a Model B (FIGURE 1 and TABLE) measurement B, is listed as twenty inches (20”, 500mm.) This rear clearance, for a Model B may be reduced up to 66% but never less than twelve inches (12”, 300mm) by using either of the wall protection procedures listed in ITEM 5 and ITEM 6. -
Page 17: Floor Protection Requirements
1. All Country Flame freestanding catalytic woodstoves require a listed floor protector that is noncombustible. Country Flame catalytic stoves were tested with a listed floor protection that had a thermal conductivity of K = 0.85 BTU-inch per hour per square foot per degree Fahrenheit and that was 3/8” thick (9.5mm) non-asbestos millboard. -
Page 18: Chimney Requirements
DRAFT REQUIREMENTS: The Country Flame catalytic stove is just one part of the heating system being installed in a home. There are two airflow elements associated with each stove system. There is the (a) room air system and the (b) combustion air system. -
Page 19: Freestanding Leg Requirements
FREESTANDING STOVE LEG REQUIREMENTS All Country Flame freestanding catalytic stoves have a Queen Ann leg system available for purchase. This leg kit includes four Queen Anne legs that are available in a number of optional finishes and all mounting hardware required by the installer. -
Page 20: Stove Installation Preparation
The fact that the package was NOT DAMAGED does not mean that the stove was not damaged in shipping. Report all damage immediately to the shipper, the dealer, and Country Flame. Check all stove controls for movement. In the event the stove was dropped during shipment, a jammed control can be costly to fix. -
Page 21: Insert Installation Procedures
Country Flame catalytic stoves are approved for installation in factory built wood burning fireplaces. Any fireplace used to install a Country Flame catalytic stove should be listed to UL 127 or ULC S610 standards. Further, Country Flame stoves have been specifically tested and approved for installation in the following manufacturer’s fireplaces: Heatilator, Superior, Preway, Marco, Majestic, Martin. -
Page 22: Draft
1. All Country Flame freestanding catalytic wood stoves require a listed floor protector that is noncombustible. Country Flame catalytic stoves were tested with a listed floor protection that had a thermal conductivity of K = 0.85 BTU-inch per hour per square foot per degree Fahrenheit and that was 3/8” thick (9.5mm) non-asbestos... - Page 23 FIGURE 8: FLOOR PROTECTOR DIMENSIONS MODEL TABLE 7: MINIMUM DIMENSIONS OF FLOOR PROTECTOR (in inches) 2. If a floor protector, different from the tested floor protector, is to be used, it must meet or exceed the requirements of the listed R-value of the tested floor protector. To convert alternate floor protectors to their respective R value use the following procedures: a.
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Page 24: Shroud And Trim Installation
In the event there is any confusion, about which one to select, the local Country Flame Dealer or Country Flame will be able to assist in the selection of the appropriate shroud kit. -
Page 25: Mobile Home Installation
The manual draft control limits the fuel burn rate by metering the amount of combustion air entering the firebox. All Country Flame catalytic stoves have manual draft controls. Refer to a specific model for the different locations of these controls. -
Page 26: Catalytic Combustors
The catalytic bypass rod determines whether exhaust emissions travel up the chimney unimpeded or pass through the catalytic combustor to be cleaned on the way to the chimney. On Country Flame models, the catalytic combustor should be disengaged (pulled out on some models and pushed in on some models) when the fire is started. This allows combustion gases to bypass the catalytic combustors. -
Page 27: Wood Fuel Requirements
WOOD FUEL REQUIREMENTS Country Flame’s catalytic stove models have been approved for use only with natural dry forest cut wood. Burning unapproved materials will damage or destroy the catalytic combustor and invalidates the Country Flame warranty. -
Page 28: Chimney Connector
United States and Canada. For a model BBF, use chimney connectors with an outside diameter of 8” (200mm). Country Flame requires the use of a properly designed chimney that is approved or listed with regulatory agencies. -
Page 30: Model Bbf (Freestanding/Insert)
The Model BBF catalytic stove is the largest and heaviest catalytic combustor stove that Country Flame produces. This stove can handle 29-inch cut wood. The stove’s firebox is made from -inch thick steel. Some of the stove’s 5/16 combustion components are made from ½-inch thick steel. This stove weighs close to 600 pounds. The Model BBF’s mass is one of its advantages (except to the installer) because as the stove reaches operating temperatures, its thermal mass maintains a uniform burn rate. - Page 31 MODEL BBF CATALYTIC STOVE (GOLD PACKAGE SHOWN) The Model BBF blower tray comes will automatically turn on as the stove heats up and automatically turns off when the stove cools down. The by-pass switch allows the homeowner to test the blower system by bypassing the snap disk only when the stove is cool.
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Page 32: Model Bbf Specifications (Freestanding/Insert)
INSERT HEIGHT 23.5”/ 597 mm INSERT DEPTH 23.5”/ 597 mm 35.75”/ 908 mm WIDTH AT FRONT WIDTH AT FIREPLACE 22” / 539 mm OPENING WIDTH AT REAR 28” / 711 mm HANDLE DEPTH 7.5” / 184 mm HEARTH EXTENSION Adjustable FLUE SIZE, I.D. -
Page 33: Appendix A: Replacement Parts Description
CATALYST PARTS CF-105 B, BBF, E1 Catalyst Stainless Steel Deflector Shield PP-422 B, BBF, E1, R Catalyst Holder 7x11 - New - 1 bolt PP-517 B, BBF, E1, R Catalyst 7x11 1990-present CF-199 Damper Activation Handle PP-31 All Catalytic Stoves Thermometer Probe DOORS CF-2400... -
Page 34: Hardware
HARDWARE CF-175 Door Handle CF-177 Cam Lever for Door PP-1270 8/32-3/8 flat head machine screw 12 ea PP-38 Hinge pin cap 5/16” x ½” black 2 ea PP-33 Hinge pin cap 5/16” x ½” Gold 2 ea PP-34 Hinge pin cap 5/16” x ½” Nickel 2 ea P003087 Flat washer plain ½”... -
Page 35: Trim & Grills
TRIM & GRILLS GTK-SLIDE Gold Air Slides Assembly Kit BTK-SLIDE Black Air Slides Assembly Kit BW-TK-B Bay Window - Trim Kit, Black BW-TK-G Bay Window - Trim Kit, Gold PP-538G Gold Frame-Bay Window PP-538C Black Frame-Bay Window BBF-9200B Standard Shroud BBF w/ Black trim BBF-9200G Standard Shroud BBF w/ gold trim BBF-9210B... -
Page 36: Appendix B: Operation & Maintenance Guide
Country Flame stove. The catalyst is designed for burning dry seasoned wood. When operated properly, the catalyst will ignite gases whose temperatures can approach 2,000 F and the catalyst will turn cherry red with heat. -
Page 37: Draft Problems
pieces of wadded up newspaper and then add some small diameter wood, small dry kindling, or even rolled up newspaper. AGAIN, be cautious, as the amount of fuel put in will determine how long the fire burns. The first fire could just be some wadded up paper and kindling to determine how well the stove drafts and to determine if there are any “leaks”... -
Page 38: First Large Fire
Country Flame recommends the homeowner experiment by engaging the catalyst at different temperatures and at different combustion air control settings. The homeowner may determine that 1,000 F is the optimum setting to close the combustion air control in their system. -
Page 39: Care Of Stove Glass
CARE OF STOVE GLASS All Country Flame stoves use high temperature ceramic glass that is rated to 1400°F. If the glass should crack or break for any reason, it must be replaced with an equal or better grade ceramic glass. NOTE: THE MOST COMMON CAUSE OF GLASS DAMAGE IS DUE TO OVER TIGHTENING THE GLASS CLIPS THAT HOLD THE GLASS IN THE DOOR. -
Page 40: Glass-Ceramic Cleaning
The doors would have to be returned to Country Flame for refinishing. Country Flame can accomplish the repair of any door but it is expensive. -
Page 41: Room Air Blower Maintenance
ROOM AIR BLOWER MAINTENANCE All Country Flame catalytic stoves come equipped with a room air blower or have an optional capability to install a room air blower. Before any room air blower is operated, some basic electrical safety precautions should be taken. The room air blower is like any other home appliance;... -
Page 42: Blower Malfunction
5. In the event of a power failure, Country Flame recommends that the blower tray be removed part way to enhance gravity flow. Choosing to ignore this recommendation will not cause any damage to the blower motor or blower system. -
Page 43: Appendix C: Catalytic System
Do not operate the stove when it is observed that a large portion of the combustor has become inactive. If the homeowner is not sure about the quality of the combustor, contact Country Flame or one of its local dealers to have the combustor inspected. It is illegal to operate a catalytic stove without a properly functioning combustor. -
Page 44: Replacing The Combustor
Ensure that the combustor cells are void of water and ensure complete dryness. Once drying is complete, reinstall the combustor back into the Country Flame stove by reversing the removal instructions. Ensure any warn parts are replaced during this process. -
Page 45: Warranty
NOTE: KEEP AND REFER TO THE CATALYTIC COMBUSTOR INSTRUCTIONS AND WARRANTY INFORMATION. IN THE EVENT INFORMATION IS REQUIRED ABOUT THE CATALYTIC COMBUSTORS THAT COUNTRY FLAME INSTALLS IN ITS STOVES, CONTACT WWW.APPLIEDCERAMICS.COM ADDITIONAL INFORMATION ON A SPECIFIC CATALYST. -
Page 46: Model Bbf Catalyst Inspection & Replacement
MODEL BBF CATALYST INSPECTION & REPLACEMENT CAUTION: Be certain that there is no fire in your Country Flame stove and that the unit has had sufficient time to cool. CLEANING INSPECTION To inspect the catalyst, look up inside the stove and locate the catalytic combustor stainless steel plate. Remove the four bolts that allow the stainless steel plate to be removed. -
Page 47: Appendix D: Blower Systems, Electrical
It is important to note that in the event of a power outage, all Country Flame catalytic stoves will continue to operate properly and no damage should occur to the blower system from over heating. - Page 48 BLOWER CARE: At lease once a season (light use) and every six months (heavy use), the blower tray should be removed for cleaning. The motor required no maintenance and no oiling. DO NOT attempt to oil the electric motor; however, the fan blades will require cleaning. All household dust and lint should be removed from the blower tray. Allowing large amounts of dust to build up in the blower tray housing can generate odors or even become a fire hazard.
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Page 49: Appendix E: Warning Labels
FIGURE 24: GOLD DOOR WARNING LABEL FIGURE 25: EPA STOVE STICKER... -
Page 52: Appendix F: Troubleshooting Guide
Crack window by stove, close upper floor House too tight windows or provide combustion air to stove. Country Flame cures all new stoves at plant so Paint curing this should not last more than 10 to 15 minutes. Chimney joint leaks or mortar leaks cause chimney draft to be weak. -
Page 53: Annual Maintenance
Wore out or nearing end of life causing stove to Catalytic Combustor burn dirty. Consider new catalyst. Have Country Flame local dealer or certified chimney sweeps annually inspect and approve ANNUAL MAINTENANCE Inspection stove system. If there are warranty issues, contact... -
Page 54: Appendix G: Chimney & Venting Guide
In the chimney business, no matter how expensive it is to do it right the first time, it is far less expensive than doing it over. Almost 30 years of manufacturing experiences has taught Country Flame that if there is one-place customers must be vigilant and become knowledgeable, it is in ensuring a chimney system is properly engineered, designed and installed to match the heating stove being installed in their home. -
Page 55: Thimble Installation
If there is any doubt, hire a third party inspector to verify the installer’s work when complete. To avoid, costly mistakes or repairs, ask questions and verify the installation work. If there is still any doubt, contact Country Flame or a local authorized dealer to obtain the name of “industry experts”... - Page 56 Any material used to close up an opening for the connector shall be of noncombustible material. A connector to a masonry chimney, except for the installation shown in FIGURE 31, shall extend in one continuous piece through the wall pass-through system and the chimney wall to the inner face of the flue liner, but not beyond.
- Page 57 FIGURE 33: SHEET STEEL CHIMNEY CONNECTOR, VENTILATED THIMBLE Sheet steel chimney connectors must be made from material that is a minimum of 24 gauge in thickness and is separated by two, one-inch air channels. The outside of the air channel must be separated from combustible materials by a minimum of six inches of glass fiber insulation.
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Page 58: Outside Air Combustion
Always follow the Chimney Manufacturer’s installation procedures over any recommendations this manual provides on chimney systems. Installing the chimney must be in compliance with local codes, chimney manufacturer’s recommended procedures, and the chimney must connect to the Country Flame stove in accordance with instructions provided. - Page 59 FIGURE 35 shows the correct and incorrect installation of a chimney connector into a Country Flame catalytic stove. Installed correctly, the first section of chimney connector will support the entire chimney, ensuring no leakage of creosote or fumes.
- Page 60 WARNING: In cold areas, an air-cooled chimney may generate a large amount of water due to condensation. This water will accumulate on top of the catalytic stove and may cause corrosion. Country Flame Technologies does not warrant any damage nor are they held responsible for condensation/corrosion problems. In cold climates, Country Flame recommends the use of double wall insulated chimney connectors that are UL103 listed and rated to HT 2100°.
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Page 61: Prefabricated Chimney System Installation
PREFABRICATED CHIMNEY SYSTEM INSTALLATION Cut and frame the required holes in the floors, ceilings, and roof where the chimney will pass through. REFER TO THE CHIMNEY MANUFACTURER’S INSTRUCTIONS FOR PROPER CLEARANCES REQUIRED BETWEEN CHIMNEY AND COMBUSTIBLES, REQUIRED SUPPORT BRACKETS, AND THE PROPER FRAMING REQUIRED AROUND THE CHIMNEY SYSTEM COMPONENTS. - Page 62 FIGURE 40: EXTERIOR CHIMNEY SYSTEM FIGURE 41: EXTERIOR CHIMNEY SYSTEM For the purpose of this manual, a chimney chase is considered a part of the chimney system rather than part of a building. The chimney termination must be placed a minimum of eighteen inches or four hundred and sixty millimeters above the chase.
- Page 63 FIGURE 43 shows an exterior chase construction for a catalytic stove. For additional information on building a chase or for construction of an interior chase, please consult national and local building codes.
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