Related Manuals for Amico AG series
Summary of Contents for Amico AG series
- Page 1 AG Series Portable Generator Owner’s manual *SAFETY *ASSEMBLY *OPERATION *TROUBLESHOOTING *WARRANTY AMICO POWER CORPORATION 13221 Spring Street, Baldwin Park, CA 91706...
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Page 2: Table Of Contents
Introduction……………………………………………..1 Read this Manual Thoroughly…………………………..1 Safety Rules………………………………...…………….5 St andards Index……………………………………………………...8 Section 1-General Information………………………….8 1.1 Unpacking……………………………………………………….8 1.1.1 Accessory box……………………………………………...8 1.2 Assembl y………………………………………………………...9 1.2.1 Assembling the accessory kit………… …………………...9 Section 2 – Operati on…………………………………..10 2.1 Know the generator…………………………………………….10 2.2 Cord Sets and connection Plugs………………………………..12 2.2.1 120 VAC, 20 Ampt, duplex receptacle………………..….12 2.3 How to Use the Generator……………………………………...12 2.3.1 Grounding the generator………………………………….12... - Page 3 3.3 General recommendations………………………………………21 3.3.1 Generator maintenance……………………………………..21 3.3.2 To clean the generator……………………………………..21 3.3.3 Engine maintenance………………………………………..22 3.3.4 Checking oil level………………………………………….22 3.3.5 Changing the oil…………………………………………..22 3.3.6 Replacing the spark plug…………………………………...23 3.3.7 Spark arrestor………………………………………………24 3.4 Service air filter………………………………………………..24 3.5 Valve clearance………………………………………………… 25 3.6 General………………………………………………………….25 3.7 Long term storage………………………………………………...
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Page 4: Introduction
INTRODUCTION Thank you for purchasing this model by AMICO Power Corp., Inc this model is a compact, high performance, air-cooled, engine driven generator designed to supply electrical power to operate electrical loads on job sites, or remote locations where no utility power is available or in place of utility due to a power outage. - Page 5 For commonly used safety symbols accompany the DANGER, WARNING and CAUTION blocks. The type of information each indicates is as follows. This symbol points out important safety information that, if not followed, could endanger personal safety and/or property of others. This symbol points out potential explosion hazard.
- Page 6 The generator produces dangerously high voltage that can cause extremely hazardous electrical shock, avoid contact with bare wires, terminals, etc. never permit any unqualified person to operate or service the generator. Never handle any kind of electrical cord or device while standing in water, while barefoot or while hands or feet are wet.
- Page 7 Generator exhaust gases contain DEADLY carbon monoxide gas. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. Operate this equipment only in the open air where adequate ventilation is available. NEVER operate the generator indoors, in a garage, near an open window, door, ventilated intake, crawl space, other opening, or in an area that could accumulate exhaust gas.
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Page 8: Safety Rules
Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this manual and with the unit. The generator can operate safely, efficiently. Many accidents are caus ed by failing to follow simple and fundamental rules or precautions. The manufacturer cannot anticipate every possible circumstance that might involve a hazard. - Page 9 exhaust system unsafe or in noncompliance with any local codes and/or standards. A CO alarm is highly recommended. Keep hands, feet, clothing, etc., away from drive belts, fans, and other moving or hot parts. Never remove any fan guard while the unit is operating. Adequate, unobstructed flow of cooling and ventilating air is critical to correct generator operation.
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Page 10: Fire Hazards
also may require proper grounding of the generator electrical system. *In case of accident caused by electric shock, immediately shut down the source of electrical power, if this is not possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. -
Page 11: Standards Index
STANDARDS INDEX In the absence of pertinent standards, codes, regulations and laws, the published information lasted below may be used as a guideline for operation of this equipment. Always reference the latest revision available for the standards listed. 1. NFPA NO. 70, NFPA HANDBOOK OF NATIONAL ELECTRIC CODE. -
Page 12: Assembly
The generator requires some assembly prior to using it ,if problems arise when assembling the generator, please call the AMICO Generator Help Line at 1-888-545-7788. 1.2.1 ASSEMBLING THE ACCESSORY KIT The wheels are designed to the unit to greatly improve the portability of the generator. -
Page 13: Section 2 - Operati On
Figure 2-Handle Kit 2.1 KNOW THE GENERATOR Read the owner’s manual and safely rules before operating this generator. Compare the generator to figures 3 through 5 to become familiarized with the locations of various controls and adjustments. Save this manual for future reference. 1. - Page 14 13. Oil check/fill- check and fill oil here. 14. Recoil start- use to start engine manually. 15. Fuel shut off- valve between fuel tank and carburetor. 16. Oil drain plug- used to drain engine oil. 17. Spark arrestor- reduces fire hazard by containing sparks. 18.
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Page 15: Cord Sets And Connection Plugs
2.2 CORD SETS AND CONNECTION PLUGS 2.2.1 120VAC, 20 AMP, DUPLEX RECEPTACLE. This is a 120 volt outlet protected against overload by a 13.5 amp push - to - reset circuit breaker 13.5 amps of current may be drawn from each socket; however, total power drawn must be kept within data plate ratings. -
Page 16: Connecting Electrical Loads
Figure 7- grounding the generator Proper grounding of the generator will help prevent electrical shock in the event of a ground fault condition in the generator or in connected devices. Proper grounding also helps dissipate static electricity, which often builds up in ungrounded devices. -
Page 17: Wattage Reference Guide
found on a data label or decal affixed to the device. *If the appliance, tool or motor does not give wattage, multiply volts times ampere rating to determine watts (volts x amps = watts). *Some electric motors, such as induction types, require about three times more watts of power for starting than for running. -
Page 18: Before St Arting The Generator
Electric nail gun………………………………………………….1200 Electric range (per element)………………………….………...1500 Electric skillet……………………………….……………………1250 *Freezer……………………………………………………………700 *Furnace fan (3/5hp)………………………………………………875 *Garage door opener…………………………………….500 to 750 Hair dryer………………………………………………………...1200 Hand drill…………………………………………………250 to 1100 Hedge trimmer…………………………………………………….450 Impact wrench…………………………………………………….500 Iron…………………………………………………….………….1200 *jet pump……………………………………………….………….800 Lawn mower…………………………………………….………..1200 Light bulb………………………………………………..………….100 Microwave oven………………………………………….700 to 1000 *Milk cooler…………………………………………..…………...1100 Oil burner on furnace…………………….…………….…..…..300 Oil fired space heater (140,000 Btu)………………….…………400 Oil fired space heater (85,000 Btu)………………….………….225... -
Page 19: Adding Engine Oil
2.6.1 ADDING ENGINE OIL All oil should meet minimum American petroleum institute (API) service class SJ, SL or better. Use no special additives. Select the oil’s viscosity grade according to the expected operating temperature (also see chart). *Above 40°F use SAE 30 *Below 40°F and down to 10°F, use 10W-30 *Below 10°F, use synthetic 5W-30 Any attempt to crank or start the engine... -
Page 20: To St Arting The Generator
EXPLOSIVE. DO not overfill the fuel tank. Always leave room for fuel expansion. If the fuel tank is overfilled, fuel can overflow onto a HOT engine and cause FIRE or EXPLOSION. *use regular UNLEADED gasoline with the generator engine. Do not use any gasoline with more than 10% added ethanol, and never use E85 gasoline. - Page 21 *Make sure the unit is in a level position. *Turn the fuel shut-off valve to the “ON” position (figure 9). *Turn engine ON/OFF switch to ON position (figure 9). *Move engine CHOKE lever to the START position (figure 10). *To start engine, firmly grasp the recoil handle and pull slowly until increased resistance is felt.
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Page 22: Stop The Engine
IMPORTANT : Do not overload the generator. Also, do not overload individual panel receptacles. These outlets are protected against overload with push-to-reset-type circuit breakers. If amperage rating of any circuit breaker is exceeded, that breaker opens and electrical output to that receptacle is lost. Read “don’t overload the generator”... -
Page 23: Product Specifications
*The engine manufacturer must warrant the emission control system for a period of one year. This warranty coverage is in additions to the warranty provided by AMICO, and may cover the engine even if AMICO’s warranty does not. 20 20... -
Page 24: General Recommendations
3.3 GENERAL RECOMMENDATIONS The warranty of the generator does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the generator as instructed in this manual. Some adjustments will need to be made periodically to properly maintain the generator. -
Page 25: Engine Maintenance
*Use a damp cloth to wipe exterior surfaces clean. *A soft, bristle brush may be used to loosen caked on dirt, oil, etc. *A vacuum cleaner may be used to pick up loose dirt and debris. *Low pressure air (not to exceed 25 psi) may be used to blow away dirt. -
Page 26: Replacing The Spark Plug
20 hours thereafter. If running this unit under dirty or dusty conditions, or in extremely hot weather, change the oil more often. Hot oil may cause burns. Allow engine to cool before draining oil. Avoid prolonged or repeated skin exposure with used oil. Thoroughly wash exposed areas with soap. -
Page 27: Spark Arrestor
3.3.7 SPARK ARRESTOR 1、Shut off generator and allow the engine and muffler to cool down completely before servicing spark arrestor (located on the back of the muffler). 2、Remove the clamp and spark arrestor screen. 3、Clean the spark arrestor if it is damaged. 4、Replace the spark arrestor if it is damaged. -
Page 28: Valve Clearance
3.5 VALVE CLEARANCE * Intake-0.10±0.02mm(cold),(0.003±0.005inches) *Exhaust-0.15±0.02mm(cold),(0.005±0.007inches) After the first 50 hours of operation, check the valve clearance in the engine and adjust if necessary. Important: If feeling uncomfortable about doing this procedure or the proper tools are not available, please take the generator to the nearest service center to have the valve clearance adjusted. -
Page 29: Other Storage Tips
* While engine is still warm, drain oil from crankcase. Refill with recommended grade. * Remove spark plugs and pour about 1/2 ounce(15ml) of engine oil into the cylinders. Cover spark plug hole with rag. Pull the recoil starter a couple times to lubricate the piston rings and cylinder bore. -
Page 30: Section 4 - Troubleshooting
4.1 TROUBLESHOOTING GUIDE Problem Cause Correction Engine is running, Circuit breaker in open Reset circuit but no AC out put is Poor connection or breaker. Available. defective cord set, Check and repair. Connected device is bad. Connect another Fault in generator device that is in good condition. - Page 31 service facility 11. Contact authorized service facility. 1. Out of gasoline. 1. Fill fuel tank. Engine shuts down 2. Low oil level. 2. Fill crankcase to during operation 3. Fault in engine. proper level. 3. Contact authorized service facility. 1. Load is too high. 1.
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Page 37: Section 6 - Notes
AMICO cannot deny warranty solely due to the lack of receipts. As the generator owner, you should be aware that AMICO may deny any and/or all warranty coverage or responsibility if your generator, or all... - Page 38 Specifically, AMICO makes no other warranties as to the merchantability or fitness for a particular purpose. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
- Page 39 ECS warranty period. A statement in the owner’s manual to the first scheduled replacement, the part shall be repaired or replaced by AMICO according subsection below. such...
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Page 40: Section 7 - Warran Ty
AMICO ECS warranty obligations. Unapproved, add-on, modified, counterfeit and /or “grey market” parts may not be used to modify or repair a AMICO engine, such as voids this ECS warranty and shall be sufficient grounds for disallowing an ECS warranty claim. AMICO shall... - Page 41 B. Ignition coils/ module. 4) Air injection system A. Pulse air valve 5) Exhaust system A. Catalyst B. Thermal reactor C. Exhaust manifold...
- Page 42 WARRANTY FOR AG SERIES PORTABLE GENERATORS For a period of one year from the date of original sale, Amico Power Corporation (Amico) warrants its AG series generators will be free from defects in materials and workmanship for the items and period set fort below.
- Page 43 Amico’s Warranty Policies, Procedures and Flat Rate Manual. THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING: ● Amico built portable generators built prior to January, 2013. ● Amico portable generators that utilize non-Amico replacement parts. ● Costs of normal maintenance and adjustments.
- Page 44 AMICO’S ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT SHALL AMICO BE LIABLE FOR ANY INCIDENTIAL OR CONSEQUENTIL DAMAGES. ENEN...
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