Sony Ericsson K550 Working Instruction, Mechanical

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Working Instruction, Mechanical
Applicable for K550i, K550c, K550im, W610i & W610c
CONTENTS
1 Introduction .............................................................................. 3
1.1 K550 .........................................................................3
1.2 W610 .........................................................................4
1.3 Equipment.................................................................................5
1.4 General cautions ......................................................................6
2 Disassembly ............................................................................. 7
2.1 Overview ...................................................................................8
3 Replacements......................................................................... 18
3.1 Battery Cover..........................................................................19
3.2 Speaker Cover ........................................................................19
3.3 Front Cover .............................................................................19
3.4 Keypad ....................................................................................19
3.5 PCBA .......................................................................19
3.6 Back Cover..............................................................................19
3.7 Co-brand Label .......................................................................20
3.8 RF Cap.....................................................................................22
3.9 Vibrator....................................................................................23
3.10 Power Key ...............................................................................24
3.11 Volume Key.............................................................................25
3.12 Music Key................................................................................27
3.13 Camera Key.............................................................................29
3.14 Ear Speaker" Receiver" Tape................................................31
3.17 Frame .......................................................................37
3.18 Dome Assy..............................................................................39
3.19 Loudspeaker ...........................................................................40
3.20 Flash LED / BT Antenna Frame.............................................42
3.21 Flash LED................................................................................44
3/000 21-1/FEA 209 544/122 C
©
Sony Ericsson Mobile Communications AB
2.1.1
Battery Cover & Battery K550 Only ....................................... 9
2.1.2
Battery Cover & Battery W610 Only .................................... 11
2.1.3
Speaker Cover K550 ........................................................... 12
2.1.4
Speaker Cover W610 .......................................................... 13
2.1.5
Front Cover ......................................................................... 14
2.1.6
Keypad ................................................................................ 16
2.1.7
PCBA .................................................................................. 17
.......................................................................33
Working Instruction, Mechanical

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Table of Contents
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Summary of Contents for Sony Ericsson K550

  • Page 1: Table Of Contents

    1.2 W610 ……………………………………………………………….4 1.3 Equipment.................5 1.4 General cautions ..............6 2 Disassembly ................7 2.1 Overview ...................8 2.1.1 Battery Cover & Battery K550 Only ........9 2.1.2 Battery Cover & Battery W610 Only ........11 2.1.3 Speaker Cover K550 ............12 2.1.4 Speaker Cover W610 ............
  • Page 2 Front Cover ................. 60 4.1.4 Speaker Cover ..............61 4.1.5 Speaker Cover ..............62 4.1.6 Battery & Battery Cover K550 Only ........63 4.1.7 Battery & Battery Cover W610 Only ........65 5 Revision history ..............66 3/000 21-1/FEA 209 544/122 C 2(66) ©...
  • Page 3: Introduction

    Working Instruction, Mechanical 1 Introduction 1.1 K550 3/000 21-1/FEA 209 544/122 C 3(66) © Sony Ericsson Mobile Communications AB...
  • Page 4: W610

    Working Instruction, Mechanical 1.2 W610 3/000 21-1/FEA 209 544/122 C 4(66) © Sony Ericsson Mobile Communications AB...
  • Page 5: Equipment

    • Hot air flow solder station • Zebra printer connected to computer OTHER EQUIPMENT • ESD-wristband • ESD-gloves • Isopropyl alcohol • Air blower 3/000 21-1/FEA 209 544/122 C 5(66) © Sony Ericsson Mobile Communications AB...
  • Page 6: General Cautions

    REMEMBER TO REMOVE THE PROTECTION FOILS ON NEW PARTS SUCH AS THE LCD • NEVER TOUCH THE DISPLAY GLASS • USE AIR BLOW EQUIPMENT TO KEEP THE FRONT WINDOW AND DISPLAY MODULE DUST FREE 3/000 21-1/FEA 209 544/122 C 6(66) © Sony Ericsson Mobile Communications AB...
  • Page 7: Disassembly

    Replacements for the actual replacement. REPLACEMENTS Contents Start page REASSEMBLY DISASSEMBLY Done 3/000 21-1/FEA 209 544/122 C 7(66) © Sony Ericsson Mobile Communications AB...
  • Page 8: Overview

    Working Instruction, Mechanical 2.1 Overview The disassembly is done in the following order: 1. Battery Cover (a) & Battery (b) 2. Speaker Cover 3. Front Cover 4. Keypad 5. PCBA 3/000 21-1/FEA 209 544/122 C 8(66) © Sony Ericsson Mobile Communications AB...
  • Page 9: Battery Cover & Battery K550 Only

    Working Instruction, Mechanical 2.1.1 Battery Cover & Battery K550 Only Unlock the battery cover by opening the side locks in the direction showing in the picture. Grip the battery cover at the bottom with fingers, and then start lifting upwards from the phone.
  • Page 10 Working Instruction, Mechanical Battery Cover & Battery continued Raise and remove battery 3/000 21-1/FEA 209 544/122 C 10(66) © Sony Ericsson Mobile Communications AB...
  • Page 11: Battery Cover & Battery W610 Only

    2.1.2 Battery Cover & Battery W610 Only Press down on battery cover as shown then push away from the phone as shown in picture, Slide off battery cover, Remove battery same way as shown in K550 instruction. 3/000 21-1/FEA 209 544/122 C 11(66) ©...
  • Page 12: Speaker Cover K550

    Working Instruction, Mechanical 2.1.3 Speaker Cover K550 Insert guitar pick as shown in the picture. Using guitar pick push speaker cover outwards from the phone. Using finger lift speaker cover upwards as shown in picture. 3/000 21-1/FEA 209 544/122 C 12(66) ©...
  • Page 13: Speaker Cover W610

    2.1.4 Speaker Cover W610 Overview picture. Insert guitar pick as shown in the picture. Using guitar pick push speaker cover outwards from the phone, the lift off the speaker cover. 3/000 21-1/FEA 209 544/122 C 13(66) © Sony Ericsson Mobile Communications AB...
  • Page 14: Front Cover

    Slide the guitar pick along the bottom of the phone to unlatch snap hooks 3/000 21-1/FEA 209 544/122 C 14(66) © Sony Ericsson Mobile Communications AB...
  • Page 15 Grip at the bottom then lift front cover upwards from the top end of phone. 3/000 21-1/FEA 209 544/122 C 15(66) © Sony Ericsson Mobile Communications AB...
  • Page 16: Keypad

    Working Instruction, Mechanical 2.1.6 Keypad Overview of inner part of phone. Remove keypad by using tweezers. 3/000 21-1/FEA 209 544/122 C 16(66) © Sony Ericsson Mobile Communications AB...
  • Page 17: Pcba

    Use the Nylon pointer and insert at the bottom and raise the PCBA upwards as shown in picture. Grip at the side and lift the PCBA away from the phone. 3/000 21-1/FEA 209 544/122 C 17(66) © Sony Ericsson Mobile Communications AB...
  • Page 18: Replacements

    The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 3/000 21-1/FEA 209 544/122 C 18(66) © Sony Ericsson Mobile Communications AB...
  • Page 19: Battery Cover

    Follow the 2.1.1 – 2.1.5 Disassembly instructions! Prepare the new back cover. Install the vibrator, music, camera, volume & power keys. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 19(66) © Sony Ericsson Mobile Communications AB...
  • Page 20: Co-Brand Label

    Remove any glue found in co-brand area of the phone. INSTALLATION 1. Position co-brand into place using the corner as placement guide. 2. Using tweezers place the co-brand label onto the phone. 3/000 21-1/FEA 209 544/122 C 20(66) © Sony Ericsson Mobile Communications AB...
  • Page 21 Working Instruction, Mechanical Co-brand Label continued Use fingers to secure the co-brand label. It should look like this. 3/000 21-1/FEA 209 544/122 C 21(66) © Sony Ericsson Mobile Communications AB...
  • Page 22: Rf Cap

    Use dentist hook to remove RF Cap. INSTALLATION Use nylon pointer to position the RF Cap back into place. Check alignment of the RF Cap. Follow the 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 22(66) © Sony Ericsson Mobile Communications AB...
  • Page 23: Vibrator

    Remove with tweezers gripping the side avoiding metal contacts. INSTALLATION Place the vibrator in the cavity, Use nylon pointer to position into place Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 23(66) © Sony Ericsson Mobile Communications AB...
  • Page 24: Power Key

    Follow the 2.1.1 – 2.1.5 Disassembly instructions! Remove using tweezers. INSTALLATION Position into place with tweezers. Check placement with Nylon pointer. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 24(66) © Sony Ericsson Mobile Communications AB...
  • Page 25: Volume Key

    3.11 Volume Key REMOVAL Follow the 2.1.1 – 2.1.5 Disassembly instructions! Overview picture. Remove using tweezers INSTALLATION Overview picture. 1. Place into position first. 2. Position other side second. 3/000 21-1/FEA 209 544/122 C 25(66) © Sony Ericsson Mobile Communications AB...
  • Page 26 Volume Key continued 1. Check placement and secure using nylon pointer. 2. Repeat same action for other side Should look like this. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 26(66) © Sony Ericsson Mobile Communications AB...
  • Page 27: Music Key

    Overview picture. Remove using tweezers INSTALLATION Use Nylon pointer to position Music key. 1. Check placement and secure using nylon pointer. 2. Repeat same action for other side 3/000 21-1/FEA 209 544/122 C 27(66) © Sony Ericsson Mobile Communications AB...
  • Page 28 Working Instruction, Mechanical Music Key continued Should look like this. 3/000 21-1/FEA 209 544/122 C 28(66) © Sony Ericsson Mobile Communications AB...
  • Page 29: Camera Key

    3.13 Camera Key REMOVAL Follow the 2.1.1 – 2.1.5 Disassembly instructions! Overview picture. Remove with tweezers. INSTALLATION Overview picture. 1. Place into position first. 2. Position other side second. 3/000 21-1/FEA 209 544/122 C 29(66) © Sony Ericsson Mobile Communications AB...
  • Page 30 Working Instruction, Mechanical Camera Key continued Should look like this. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 30(66) © Sony Ericsson Mobile Communications AB...
  • Page 31: Ear Speaker" Receiver" Tape

    Follow the 2.1.1 – 2.1.5 Disassembly instructions! Remove with tweezers. Overview picture INSTALLATION 1. Place into position first. 2. Position other side second. Should look like this. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 31(66) © Sony Ericsson Mobile Communications AB...
  • Page 32: Ear Speaker "Receiver

    1. Place into position first. 2. Position other side second. Use nylon pointer to place into position. Follow the 3.15 Installation instruction! Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 32(66) © Sony Ericsson Mobile Communications AB...
  • Page 33: Lcd

    2. Lift upwards with side opening tool. Lift dome assy upwards Lift over until dome assy is fully open as shown in position. Be-careful not to twist dome assy flex! 3/000 21-1/FEA 209 544/122 C 33(66) © Sony Ericsson Mobile Communications AB...
  • Page 34: Lcd Continued

    Lift LCD from frame using side opening tool as shown in picture. Grip at both sides and remove LCD from frame. O NOT TOUCH GLASS WINDOW INSTALLATION Insert LCD as shown in picture. 3/000 21-1/FEA 209 544/122 C 34(66) © Sony Ericsson Mobile Communications AB...
  • Page 35 Working Instruction, Mechanical LCD continued Press to secure its position. O NOT TOUCH GLASS WINDOW Connect the board-to-board connector. Press on the top of board-to-board connector. Like this. 3/000 21-1/FEA 209 544/122 C 35(66) © Sony Ericsson Mobile Communications AB...
  • Page 36 Use fingers to secure the dome assy’s position & alignment. Check the alignment as shown in picture. It should look like this. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 36(66) © Sony Ericsson Mobile Communications AB...
  • Page 37: Frame

    3.17 Frame REMOVAL Follow the 2.1.1 – 2.1.5 Disassembly instructions! Follow the 3.16 Removal instruction! Overview picture. Unlatch bottom snap hook Unlatch side snap hooks, Then the other side. 3/000 21-1/FEA 209 544/122 C 37(66) © Sony Ericsson Mobile Communications AB...
  • Page 38 1. Fix into bottom position first. 2. The lower top section second. Use fingers to secure all snap hooks. Follow the 3.16 Installation instruction! Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 38(66) © Sony Ericsson Mobile Communications AB...
  • Page 39: Dome Assy

    Use nylon pointer to unlatch board-to-board connector. INSTALLATION Connect the board-to-board connector, Like this. Follow the 3.17 – 3.16 Installation instructions! Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 39(66) © Sony Ericsson Mobile Communications AB...
  • Page 40: Loudspeaker

    REMOVAL Follow the 2.1.1 – 2.1.5 Disassembly instructions! Overview picture. Use tweezers to unlock connector. Lift up until connector is loose. Use nylon pointer to unlatch loud speaker. 3/000 21-1/FEA 209 544/122 C 40(66) © Sony Ericsson Mobile Communications AB...
  • Page 41 1. Position first. 2. Lower other end into position and secure. Use tweezers to secure connector. Press on top to secure connector. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 41(66) © Sony Ericsson Mobile Communications AB...
  • Page 42: Flash Led / Bt Antenna Frame

    Follow the 2.1.1 – 2.1.5 Disassembly instructions! Follow the 3.19 Removal instruction! Overview picture. 1. Unlatch snap hooks, 2. lift frame upwards, Then lift over the frame. Use dentist hook to unlatch connector. 3/000 21-1/FEA 209 544/122 C 42(66) © Sony Ericsson Mobile Communications AB...
  • Page 43 Use nylon pointer to secure connector. 1. Fix into position first. 2. lower other side and secure snap hooks. Follow the 3.19 Installation instruction! Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 43(66) © Sony Ericsson Mobile Communications AB...
  • Page 44: Flash Led

    Take new Flash LED ROA and place onto Flash LED /BT Frame. Should look like this. Follow the 3.19 Installation instruction! Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 44(66) © Sony Ericsson Mobile Communications AB...
  • Page 45: Bt Antenna

    INSTALLATION Take new BT Antenna and place onto Flash LED /BT Frame. Should look like this. Follow the 3.19 Installation instruction! Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 45(66) © Sony Ericsson Mobile Communications AB...
  • Page 46: Shield Lid Main Bb

    Use dentist hook to loosen shield lid BB at each arrow point as shown in picture, Then lift upwards slightly, Pull shield can lid BB to avoid battery connector pins. INSTALLATION Overview picture. 3/000 21-1/FEA 209 544/122 C 46(66) © Sony Ericsson Mobile Communications AB...
  • Page 47 Position shield can lid BB avoiding battery pins. Secure shield can lid BB as shown in picture, Look like this. Follow the 3.20 – 3.19 Installation instructions! Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 47(66) © Sony Ericsson Mobile Communications AB...
  • Page 48: Camera

    Follow the 2.1.1 – 2.1.5 Disassembly instructions! Overview picture. Use camera removal tool and lower into position, Insert into camera socket as shown in picture, Then press the lever. 3/000 21-1/FEA 209 544/122 C 48(66) © Sony Ericsson Mobile Communications AB...
  • Page 49 Camera continued Lift upwards holding the lever closed. Camera overview picture Grip at side of camera and remove from tool. INSTALLATION a. Camera alignment pin. b. Socket alignment slot. 3/000 21-1/FEA 209 544/122 C 49(66) © Sony Ericsson Mobile Communications AB...
  • Page 50 Use fingers to secure at both corners. O NOT TOUCH THE LENS Repeat this action for other corners Look like this. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 50(66) © Sony Ericsson Mobile Communications AB...
  • Page 51: Antenna

    Follow the 2.1.1 – 2.1.5 Disassembly instructions! Overview picture. Use nylon pointer to unlatch antenna snap hook Grip at both sides and remove as shown in picture. INSTALLATION Overview picture. 3/000 21-1/FEA 209 544/122 C 51(66) © Sony Ericsson Mobile Communications AB...
  • Page 52 Working Instruction, Mechanical Antenna continued Insert as shown in picture. Press on the bottom to secure. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 52(66) © Sony Ericsson Mobile Communications AB...
  • Page 53: Sim Tape

    Working Instruction, Mechanical 3.26 SIM Tape PRE-ASSEMBLY CHECK Follow the 2.1.1 – 2.1.5 Disassembly instructions! Instruction text Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 53(66) © Sony Ericsson Mobile Communications AB...
  • Page 54: Liquid Intrusion Indicator

    Remove the activated liquid intrusion indicator with the dentist hook and the tweezers. INSTALLATION Attach the new liquid intrusion indicator with the tweezers and the dentist hook. Follow the 4.1.1 – 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 54(66) © Sony Ericsson Mobile Communications AB...
  • Page 55: Krh Label

    OK • Take the new label and place it onto the frame as in the adjacent picture NE LABEL ONLY IS ALLOWED Follow the 4.1.5 Reassembly instructions! 3/000 21-1/FEA 209 544/122 C 55(66) © Sony Ericsson Mobile Communications AB...
  • Page 56: Reassembly

    Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 3/000 21-1/FEA 209 544/122 C 56(66) © Sony Ericsson Mobile Communications AB...
  • Page 57: Overview

    Working Instruction, Mechanical 4.1 Overview The reassembly is done in the following order: 1. PCBA 2. Keypad 3. Front Cover 4. Speaker Cover 5. Battery (a) & Battery Cover (b) 3/000 21-1/FEA 209 544/122 C 57(66) © Sony Ericsson Mobile Communications AB...
  • Page 58: Pcba

    2. Lower top end of PCBA into back cover. Secure PCBA like this. VOID TOUCHING GLASS Use 18 Ncm torque to tighten the screw with torx JCIS bit. 3/000 21-1/FEA 209 544/122 C 58(66) © Sony Ericsson Mobile Communications AB...
  • Page 59: Keypad

    Working Instruction, Mechanical 4.1.2 Keypad Use tweezers to place keypad into position. 3/000 21-1/FEA 209 544/122 C 59(66) © Sony Ericsson Mobile Communications AB...
  • Page 60: Front Cover

    2. Lower top end of front cover second. Press down on front cover to secure snap hooks as shown in picture. Use 24 Ncm torque to tighten the four screws with torx bit no. 6. 3/000 21-1/FEA 209 544/122 C 60(66) © Sony Ericsson Mobile Communications AB...
  • Page 61: Speaker Cover

    Working Instruction, Mechanical 4.1.4 Speaker Cover 1. Bring speaker cover into position first. 2. Lower downwards Press on top of speaker cover to secure snap hooks 3/000 21-1/FEA 209 544/122 C 61(66) © Sony Ericsson Mobile Communications AB...
  • Page 62: Speaker Cover

    Working Instruction, Mechanical 4.1.5 Speaker Cover 1. Bring speaker cover into position first, 2. Then position the other section of speaker cover. Using fingers secure speaker cover, like this. 3/000 21-1/FEA 209 544/122 C 62(66) © Sony Ericsson Mobile Communications AB...
  • Page 63: Battery & Battery Cover K550 Only

    Working Instruction, Mechanical 4.1.6 Battery & Battery Cover K550 Only Place battery into position against battery contacts. Lower and secure. 1. Position battery cover first like this. 2. Lower battery cover as shown. Use fingers to close battery cover. 3/000 21-1/FEA 209 544/122 C 63(66) ©...
  • Page 64 Battery & Battery Cover continued Battery cover locks will be in open position as shown in picture. Slide locks to bottom direction of the phone to secure. Overview picture. 3/000 21-1/FEA 209 544/122 C 64(66) © Sony Ericsson Mobile Communications AB...
  • Page 65: Battery & Battery Cover W610 Only

    Working Instruction, Mechanical 4.1.7 Battery & Battery Cover W610 Only Place battery into position against battery contacts as shown in K550 instruction. Slide on battery cover as shown. Secure battery cover, like this. 3/000 21-1/FEA 209 544/122 C 65(66) ©...
  • Page 66: Revision History

    Working Instruction, Mechanical 5 Revision history Rev. Date Changes / Comments 2007-02-19 Release 2007-02-23 W610 Added 2007-08-06 W610 instruction page 14 update 3/000 21-1/FEA 209 544/122 C 66(66) © Sony Ericsson Mobile Communications AB...

This manual is also suitable for:

K550iK550cK550imW610iW610c

Table of Contents