Maintenance
Mechanical Clutch Lever Lubrication
1. The clutch cable adjuster nut is located alongside the
left down-tube. Slide the rubber protective cover away
from the adjuster. Loosen the lock nu
2. Turn the cable adjuster
completely inward to
provide maximum lever
freeplay.
3. Remove the clutch lever c-
clip and pin. Disconnect
the clutch cable from the
clutch lever.
4. Remove any old grease
and dirt from the lever and
housing. Lubricate the
clutch lever and pin with
moly assembly grease or
all-purpose grease.
During installation of the lever, be aware of the
NOTICE:
internal clutch switch. Improper assembly can
cause damage to the switch.
5. Reconnect the clutch cable. Reinstall the lever c-clip and
pin.
6. Adjust clutch lever freeplay. See page 101.
7. Tighten the adjuster nut and slide the protective cover
over the adjuster.
102
t.
Pin
Clutch
C-Clip
Cable
Mechanical Clutch Cable Lubrication
Lubricate control cable ends at the intervals recommended
in the periodic maintenance table beginning on page 87.
NOTICE: External casings are factory-lubricated. Additional
lubrication could be detrimental to cable performance.
Verify proper routing and smooth movement. Inspect for
damage to the external casing, and inspect exposed cable
wire for fraying, kinks or corrosion. Replace any damaged,
sticky or sluggish cable.
1. Disconnect the cable at the clutch lever and at the
primary cover.
2. Lubricate the barrel ends with all-purpose grease.
3. Reconnect the cable and adjust freeplay as needed.
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