Indian Motorcycle Chief Dark Horse 2019 Rider's Manual
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Indian Motorcycle Chief Dark Horse 2019 Rider's Manual

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R I D E R ' S M A N U A L

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  • Page 1 2 0 1 9 R I D E R ’ S M A N U A L...
  • Page 2 WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING Operating, servicing, and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 3 2019 Rider’s Manual Chief Dark Horse ® Chief ® Vintage Chieftain ® Dark Horse ® ® ® ® Indian Springfield Dark Horse Chieftain Limited Indian Springfield ® Roadmaster ® Chieftain ® Classic Roadmaster ® Limited ® Chieftain...
  • Page 4 No liability can be accepted for omissions or inaccuracies. Indian Motorcycle Company reserves the right to make changes at any time, without notice and without incurring obligation to make the same or similar changes to motorcycles previously built. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.
  • Page 5 CONGRATULATIONS! Congratulations on your purchase of a new INDIAN motorcycle. You have joined an elite family of motorcycle riders who have acquired a celebrated piece of American history by choosing to own an INDIAN motorcycle. Your new motorcycle is the end result of true dedication and craftsmanship by our engineering, design and assembly teams. It was designed and manufactured to meet our goal of providing you with a high quality motorcycle that you can ride trouble-free for many years to come.
  • Page 6 SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual. Your safety and the safety of others is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS Introduction......... . 7 Safety .

  • Page 9: Introduction

    INTRODUCTION I I N N T T R R O O D D U U C C T T I I O O N N I I D D E E N N T T I I F F I I C C A A T T I I O O N N N N U U M M B B E E R R R R E E C C O O R R D D S S Record important identification numbers below: Vehicle Identification Number (VIN) Engine Identification Number...
  • Page 10 Some procedures are beyond the scope of this manual. See your The engine number is stamped into the right crankcase beneath dealer to purchase an INDIAN MOTORCYCLE Service Manual. Some the balance shaft cover. The engine number is positioned behind procedures provided in the service manual require specialized the right floorboard with the engine installed in the frame.

  • Page 11: Safety

    This section contains safety information specific to the INDIAN motorcycle, as well as information about general motorcycle safety. Anyone who rides All references to RIGHT, LEFT, FRONT or REAR are from the the motorcycle (operators and passengers) must follow these operator’s perspective when seated in a normal riding position.
  • Page 12 • If your motorcycle operates abnormally, correct the problem make handling difficult, which could cause loss of control. immediately. See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer. • During the first 500 miles (800 km) of operation, follow all break-in procedures as outlined on page 73.
  • Page 13 SAFETY • Do not move or operate the motorcycle with the steering locked • Retract the sidestand fully before riding. If the sidestand is not (if equipped), as the severely restricted steering could result in fully retracted, it could contact the road surface and cause loss loss of control.
  • Page 14 SAFETY P P R R O O T T E E C C T T I I V V E E A A P P P P A A R R E E L L • Wear gloves, a jacket, heavy boots and long pants to prevent or Wear protective apparel to decrease the risk of injury and increase reduce injury from abrasions, lacerations or burns should the riding comfort.
  • Page 15 Either circumstance could result in an accessory failure that could cause loss of control. • Always obey posted speed limits. • Do not attach anything to the motorcycle unless specifically designed for that purpose by INDIAN MOTORCYCLE.
  • Page 16 M M O O D D I I F F I I C C A A T T I I O O N N S S Because INDIAN MOTORCYCLE cannot test and make specific Modifying the motorcycle by removing any equipment or by...
  • Page 17 SAFETY F F U U E E L L A A N N D D E E X X H H A A U U S S T T S S A A F F E E T T Y Y WARNING Always heed these fuel safety warnings when refueling or servicing the fuel system.
  • Page 18 SAFETY S S A A F F E E T T Y Y M M A A I I N N T T E E N N A A N N C C E E T T R R A A N N S S P P O O R R T T I I N N G G T T H H E E M M O O T T O O R R C C Y Y C C L L E E If you must transport the motorcycle: WARNING •...

  • Page 19: Reporting Safety Defects

    OPERATION. addition to notifying INDIAN MOTORCYCLE in writing. G G R R O O S S S S V V E E H H I I C C L L E E W W E E I I G G H H T T R R A A T T I I N N G G ( ( G G V V W W R R ) )
  • Page 20 SAFETY S S A A F F E E T T Y Y A A N N D D I I N N F F O O R R M M A A T T I I O O N N L L A A B B E E L L S S NOTE Models shown for reference only.
  • Page 21 SAFETY NOTE Models shown for reference only. Safety label locations may vary depending on model. Lower Fairing Glove Box Cargo Capacity Label Trunk/Trunk Rack Capacity Label (inside covers)

  • Page 23: Instruments, Features And Controls

    INSTRUMENTS, FEATURES AND CONTROLS I I N N S S T T R R U U M M E E N N T T S S , , F F E E A A T T U U R R E E S S A A N N D D C C O O N N T T R R O O L L S S C C O O N N S S O O L L E E Clutch Lever Power Switch/Security Light...
  • Page 24 INSTRUMENTS, FEATURES AND CONTROLS S S W W I I T T C C H H L L O O C C A A T T I I O O N N S S L L E E F F T T C C O O N N T T R R O O L L R R I I G G H H T T C C O O N N T T R R O O L L Horn Engine Stop Switch...
  • Page 25 INSTRUMENTS, FEATURES AND CONTROLS T T O O G G G G L L E E S S W W I I T T C C H H E E S S All models are equipped with toggle switches on the front side of the left and right handlebar controls.
  • Page 26 INSTRUMENTS, FEATURES AND CONTROLS A A D D D D I I T T I I O O N N A A L L S S W W I I T T C C H H E E S S NOTE Models shown for reference only.
  • Page 27 INSTRUMENTS, FEATURES AND CONTROLS S S W W I I T T C C H H S S Y Y M M B B O O L L S S SYMBOL SWITCH DESCRIPTION Horn Switch Press the horn switch to sound the horn. High Headlight Beam The high headlight beam switch activates the high headlight beam.
  • Page 28 INSTRUMENTS, FEATURES AND CONTROLS SYMBOL SWITCH DESCRIPTION Stop Switch Press the bottom of the switch (RUN) to allow the engine to start and run. Press the top of the switch (STOP) to stop the engine. See page 28. Starter Switch Use the starter switch to start the eng-ine.
  • Page 29 INSTRUMENTS, FEATURES AND CONTROLS S S W W I I T T C C H H E E S S P P O O W W E E R R S S W W I I T T C C H H H H A A Z Z A A R R D D S S W W I I T T C C H H The power switch is located on the console for all non-fairing The power switch must be ON to activate the flashers, but once...
  • Page 30 INSTRUMENTS, FEATURES AND CONTROLS E E N N G G I I N N E E S S T T O O P P / / R R U U N N S S W W I I T T C C H H K K E E Y Y L L E E S S S S I I G G N N I I T T I I O O N N Use the engine stop/run switch to turn the engine off quickly.
  • Page 31 INSTRUMENTS, FEATURES AND CONTROLS P P E E R R S S O O N N A A L L A A U U D D I I O O such as cell phones, power supplies, or magnets, during operation. When audio source is set to Bluetooth Audio or USB/iPod, press left or right to navigate through audio tracks.
  • Page 32 INSTRUMENTS, FEATURES AND CONTROLS H H I I G G H H / / L L O O W W H H E E A A D D L L I I G G H H T T B B E E A A M M S S W W I I T T C C H H H H A A N N D D G G R R I I P P H H E E A A T T E E R R S S W W I I T T C C H H ( ( I I F F E E Q Q U U I I P P P P E E D D ) ) The headlights automatically come on when the engine is started.
  • Page 33 INSTRUMENTS, FEATURES AND CONTROLS S S A A D D D D L L E E B B A A G G / / T T R R U U N N K K L L O O C C K K S S W W I I T T C C H H ( ( I I F F S S E E A A T T H H E E A A T T E E R R S S W W I I T T C C H H E E S S ( ( I I F F E E Q Q U U I I P P P P E E D D ) ) E E Q Q U U I I P P P P E E D D ) ) The seat heater toggle switches are located on the lower left edge...
  • Page 34 INSTRUMENTS, FEATURES AND CONTROLS I I N N S S T T R R U U M M E E N N T T C C L L U U S S T T E E R R ( ( C C R R U U I I S S E E R R M M O O D D E E L L S S ) ) The instrument cluster includes the speedometer, indicator lamps and Multi-Function Display (MFD).
  • Page 35 INSTRUMENTS, FEATURES AND CONTROLS I I N N S S T T R R U U M M E E N N T T C C L L U U S S T T E E R R ( ( B B A A G G G G E E R R S S A A N N D D T T O O U U R R I I N N G G M M O O D D E E L L S S ) ) Speedometer Indicator Lamps Multi-function Display...
  • Page 36 INSTRUMENTS, FEATURES AND CONTROLS I I N N D D I I C C A A T T O O R R L L A A M M P P S S LAMP INDICATES CONDITION Cruise Control Status Amber Lamp: Cruise control is enabled, but not set. When flashing, a cruise control related fault exists.
  • Page 37 INSTRUMENTS, FEATURES AND CONTROLS LAMP INDICATES CONDITION Low Fuel This lamp illuminates when approximately one gallon (3.8 liters) of fuel remains in the fuel tank. The LCD Display will switch into a Low Fuel Mileage Counter Mode to provide the rider with mileage tracking from the time the indicator was activated.
  • Page 38 INSTRUMENTS, FEATURES AND CONTROLS LAMP INDICATES CONDITION ABS Not Activated The indicator remains on until the anti-lock system activates, which occurs when vehicle speed exceeds 6 MPH (10 km/h). When the lamp is illuminated, the anti-lock brakes will not activate, but the conventional brake system will continue to operate normally. Check Engine This lamp illuminates briefly when the power switch is turned ON.
  • Page 39 INSTRUMENTS, FEATURES AND CONTROLS S S P P E E E E D D O O M M E E T T E E R R M M U U L L T T I I - - F F U U N N C C T T I I O O N N D D I I S S P P L L A A Y Y ( ( M M F F D D ) ) M M O O D D E E S S ( ( I I F F E E Q Q U U I I P P P P E E D D ) ) The speedometer displays forward vehicle speed in either miles per hour or kilometers per hour.
  • Page 40 INSTRUMENTS, FEATURES AND CONTROLS O O D D O O M M E E T T E E R R G G E E A A R R P P O O S S I I T T I I O O N N The odometer displays total distance traveled.
  • Page 41 INSTRUMENTS, FEATURES AND CONTROLS R R E E A A R R C C Y Y L L I I N N D D E E R R D D E E A A C C T T I I V V A A T T I I O O N N R R I I D D E E M M O O D D E E S S Designed as an aid to reduce engine and exhaust heat to the rider, NOTE...
  • Page 42 INSTRUMENTS, FEATURES AND CONTROLS B B A A T T T T E E R R Y Y T T E E N N D D E E R R / / H H E E A A T T E E D D G G E E A A R R P P L L U U G G STANDARD METRIC DISPLAY DISPLAY...
  • Page 43 INSTRUMENTS, FEATURES AND CONTROLS D D I I A A G G N N O O S S T T I I C C F F U U N N C C T T I I O O N N A A L L I I T T Y Y Error Code Number (0–9) Certain conditions will cause an error message to display in the Suspect Parameter Number (SPN)
  • Page 44 INSTRUMENTS, FEATURES AND CONTROLS L L O O W W O O I I L L P P R R E E S S S S U U R R E E D D I I S S P P L L A A Y Y “LO OIL”...
  • Page 45 INSTRUMENTS, FEATURES AND CONTROLS R R I I D D E E C C O O M M M M A A N N D D ™ ™ ( ( I I F F E E Q Q U U I I P P P P E E D D ) ) O O V V E E R R V V I I E E W W WARNING Driving while distracted can result in loss of vehicle control,...
  • Page 46 INSTRUMENTS, FEATURES AND CONTROLS R R I I D D E E C C O O M M M M A A N N D D ™ ™ B B U U T T T T O O N N S S BUTTON FUNCTION Rider Screen Button...
  • Page 47 INSTRUMENTS, FEATURES AND CONTROLS R R I I D D E E C C O O M M M M A A N N D D ™ ™ S S E E T T T T I I N N G G S S A A U U D D I I O O The Settings Menu is where you can personalize your Navigation From the Audio Settings you can do the following:...
  • Page 48 INSTRUMENTS, FEATURES AND CONTROLS T T H H R R O O T T T T L L E E C C O O N N T T R R O O L L G G R R I I P P NOTE The throttle control grip is located on the right handlebar.
  • Page 49 INSTRUMENTS, FEATURES AND CONTROLS C C L L U U T T C C H H L L E E V V E E R R G G E E A A R R S S H H I I F F T T L L E E V V E E R R The clutch lever is located on the left handlebar.
  • Page 50 INSTRUMENTS, FEATURES AND CONTROLS T T I I R R E E P P R R E E S S S S U U R R E E M M O O N N I I T T O O R R I I N N G G S S Y Y S S T T E E M M T T R R U U N N K K ( ( I I F F E E Q Q U U I I P P P P E E D D ) ) ( ( T T P P M M S S ) ) ( ( I I F F E E Q Q U U I I P P P P E E D D ) ) Do not exceed the cargo capacity of a trunk, a cargo rack or a...
  • Page 51 INSTRUMENTS, FEATURES AND CONTROLS H H A A R R D D T T R R U U N N K K R R E E M M O O V V A A L L ( ( I I F F E E Q Q U U I I P P P P E E D D ) ) 1.
  • Page 52 INSTRUMENTS, FEATURES AND CONTROLS 3. Lift the trunk latches to unlock the trunk from the mount. 4. Lift up on the rear of the trunk and slide rearward release the trunk from the motorcycle.
  • Page 53 INSTRUMENTS, FEATURES AND CONTROLS S S O O F F T T T T R R U U N N K K R R E E M M O O V V A A L L 1. If applicable, remove the left and right saddlebags and remove the trunk lock fastener from each trunk latch.
  • Page 54 INSTRUMENTS, FEATURES AND CONTROLS H H A A R R D D B B A A G G R R E E M M O O V V A A L L 1. Remove the side cover. 2. Unlock the electric saddlebag locks (if equipped).
  • Page 55 INSTRUMENTS, FEATURES AND CONTROLS 5. Remove the saddlebag fastener bolts 9. Reconnect the electrical wiring. 10. Reinstall the side cover, using care to avoid damaging electrical wires. WARNING Improper saddlebag installation can result in loss of control, accident and driving hazards for other motorists (if saddlebag falls from the motorcycle).
  • Page 56 INSTRUMENTS, FEATURES AND CONTROLS 4. To reinstall, place the soft bag in position. CAUTION 5. Install the saddlebag fastener bolts and torque to specification. If the motorcycle weight is not resting on the sidestand, it will not lock. In this situation, any movement of the motorcycle could TORQUE cause the sidestand to retract slightly.
  • Page 57 INSTRUMENTS, FEATURES AND CONTROLS W W I I N N D D S S H H I I E E L L D D ( ( I I F F E E Q Q U U I I P P P P E E D D ) ) W W I I N N D D S S H H I I E E L L D D A A D D J J U U S S T T M M E E N N T T ( ( I I F F E E Q Q U U I I P P P P E E D D ) ) W W I I N N D D S S H H I I E E L L D D R R E E M M O O V V A A L L Use the windshield switch...
  • Page 58 INSTRUMENTS, FEATURES AND CONTROLS W W I I N N D D S S H H I I E E L L D D C C A A R R E E ( ( I I F F E E Q Q U U I I P P P P E E D D ) ) A A N N T T I I - - L L O O C C K K B B R R A A K K E E S S Y Y S S T T E E M M ( ( A A B B S S ) ) Clean the windshield with a soft cloth and plenty of warm water.
  • Page 59 MPH (10 km/h), the ABS system is not functioning. See your The front brake lever is located on the right handlebar. This lever INDIAN MOTORCYCLE dealer or other dealer promptly for controls only the front brakes. The front brakes should be applied service.
  • Page 60 INSTRUMENTS, FEATURES AND CONTROLS R R E E A A R R B B R R A A K K E E P P E E D D A A L L P P A A S S S S E E N N G G E E R R F F L L O O O O R R B B O O A A R R D D S S U U P P P P O O R R T T S S ( ( I I F F E E Q Q U U I I P P P P E E D D ) ) The rear brake pedal is located on the right side of the...
  • Page 61 INSTRUMENTS, FEATURES AND CONTROLS To adjust the height, remove both attachment screws. Move the 1. Turn the fuel cap counter-clockwise to remove it. floorboard assembly to the next hole position, then reinstall the 2. See page 74 for fueling instructions. fasteners, adjust the angle and tighten the fasteners.

  • Page 63: Pre-Ride Inspections

    • refer to the maintenance section of this manual ( page 85) • refer to the INDIAN MOTORCYCLE Service Manual WARNING • or see your authorized INDIAN MOTORCYCLE dealer or other dealer Read the entire Instruments, Features and Controls section of this manual before riding your motorcycle.
  • Page 64 PRE-RIDE INSPECTIONS E E L L E E C C T T R R I I C C A A L L I I N N S S P P E E C C T T I I O O N N S S Turn the power switch on and move the stop/run switch to RUN before performing the following electrical inspections.
  • Page 65 PRE-RIDE INSPECTIONS G G E E N N E E R R A A L L I I N N S S P P E E C C T T I I O O N N S S ITEM INSPECTION PROCEDURE Engine Oil Check the oil level.
  • Page 66 PRE-RIDE INSPECTIONS E E N N G G I I N N E E O O I I L L L L E E V V E E L L With the semi-dry sump lubrication system, the engine oil level on the dipstick will fluctuate, depending on the motorcycle’s position and engine temperature when checked.
  • Page 67 PRE-RIDE INSPECTIONS 4. Remove the dipstick and wipe it clean. 8. Do not overfill. Overfilling can result in loss of engine performance and an oil-saturated air filter. Use a suction device 5. Reinstall the dipstick until fully seated. to remove excess oil if overfilled. 6.
  • Page 68 Always use the correct size Operating the motorcycle with incorrect tires, incorrect tire and type of tires specified by INDIAN MOTORCYCLE for your pressure or excessively worn tires could cause loss of control or vehicle.
  • Page 69 PRE-RIDE INSPECTIONS F F R R O O N N T T B B R R A A K K E E F F L L U U I I D D L L E E V V E E L L 4.
  • Page 70 View the reservoir level from the right side of the vehicle. from leaking or dried fluid. Tighten any leaking connections to the proper torque values and replace components as necessary. See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer or other qualified dealer. WARNING Brake fluid leaks or low brake fluid levels could cause brake system failure, which could result in serious injury or death.
  • Page 71 PRE-RIDE INSPECTIONS M M E E C C H H A A N N I I C C A A L L C C L L U U T T C C H H 3. Inspect the sidestand pivot bolt for looseness or wear. Tighten or replace a loose or worn bolt.
  • Page 72 See page 104. Always replace stripped, damaged or broken fasteners before WARNING riding. Use genuine INDIAN MOTORCYCLE fasteners of equal size and strength. Inadequate ground clearance could result in components contacting the ground, causing loss of control and serious injury or death.
  • Page 73 3. Inspect drive belt condition. See page 97. If you discover cracks, broken teeth or frayed edges, replace the drive belt before riding. See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer can assist. F F U U E E L L L L E E V V E E L L For the most accurate reading, sit on the motorcycle and bring it to the upright position before turning it on.

  • Page 75: Operation

    OPERATION O O P P E E R R A A T T I I O O N N E E N N G G I I N N E E B B R R E E A A K K - - I I N N The operation section of this manual describes how to ensure maximum performance and longevity through the proper care and The engine break-in period for your motorcycle is the first 500...
  • Page 76 OPERATION F F U U E E L L I I N N G G • Avoid running the engine at extremely low RPM in higher gears (lugging the engine). Always dismount the motorcycle and refuel on level ground with the sidestand down.
  • Page 77 OPERATION 3. Add fuel to the tank until it touches the bottom edge of the filler neck. The tank is full at this level. 4. Always securely install the fuel cap before remounting the motorcycle. To tighten the cap, turn it clockwise until the seal compresses onto the tank, then continue to tighten until the cap ratchets several times.
  • Page 78 OPERATION S S T T A A R R T T I I N N G G T T H H E E E E N N G G I I N N E E 6. The motorcycle may be electrically activated by pressing The starter interlock system allows the engine to be started only either the starter switch or power switch.
  • Page 79 OPERATION 8. If either the check engine indicator or the low oil pressure NOTICE indicator (or display) remains on after the engine starts, stop The engine is air-cooled and requires unrestricted air flow to the engine immediately. Refer to the low oil pressure indicator/ ensure proper operating temperature.
  • Page 80 OPERATION S S H H I I F F T T I I N N G G G G E E A A R R S S The transmission is in neutral if you can move the motorcycle WARNING forward or rearward freely without disengaging the clutch. If the Forced shifting (without clutch lever pulled in) could cause power switch is ON, the neutral indicator illuminates when the damage to the engine, transmission and drive train.
  • Page 81 OPERATION 5. Release the brake lever. • Reduce speed before downshifting. Always downshift within the recommended shift points. 6. Simultaneously release the clutch lever while opening the • Use extreme caution when downshifting on wet, slippery or throttle (rolling the throttle control grip rearward) in one other low traction surfaces.
  • Page 82 OPERATION B B R R A A K K I I N N G G A A C C C C E E L L E E R R A A T T I I N N G G Always allow sufficient stopping distance so that brakes can be Accelerate by opening the throttle (rolling the throttle control grip applied gradually.
  • Page 83 OPERATION 1. When fully stopped, shift into neutral. Toggle Position Function 2. Move the engine stop/run switch to the STOP position. Left Set/Decelerate 3. Turn the power switch off. Center Off/On U U S S I I N N G G C C R R U U I I S S E E C C O O N N T T R R O O L L Right Resume/Accelerate The cruise control switches are located on the right handlebar.
  • Page 84 OPERATION S S E E T T S S P P E E E E D D D D E E C C E E L L E E R R A A T T E E While cruise control is engaged, tap and release left on the cruise 1.
  • Page 85 OPERATION P P A A R R K K I I N N G G O O N N A A S S L L O O P P E E If parking on a slope is unavoidable, park with the front wheel uphill from the rear wheel.

  • Page 87: Maintenance

    MAINTENANCE M M A A I I N N T T E E N N A A N N C C E E S S A A F F E E T T Y Y D D U U R R I I N N G G S S E E R R V V I I C C E E P P R R O O C C E E D D U U R R E E S S WARNING Failure to follow all recommended precautions and procedures could result in severe injury or death.
  • Page 88 When inspection reveals the need for replacement parts, use the proper fit and operation of all serviced components. Make any genuine INDIAN MOTORCYCLE parts available from your dealer. corrections or additional adjustments necessary to ensure safe Record service and maintenance information on page 171.
  • Page 89 MAINTENANCE P P E E R R I I O O D D I I C C M M A A I I N N T T E E N N A A N N C C E E T T A A B B L L E E Odometer Reading in Miles (Kilometers) Component See table key below...
  • Page 90 MAINTENANCE Component See table key below Battery/Connections See page 129 Brake Fluid** Brake Lines/Brake Pads See page 68 Clutch Cable See page 111 Clutch Lever (Mechanical) See page 110 Diagnostic Codes Drive Belt (Rear) See page 71 Drive Belt Tension Adjustment See dealer or service manual for adjustment at indicated intervals and with each tire change thereafter.
  • Page 91 MAINTENANCE Component See table key below Electrical Equipment/Switches Evaporative Emission Control System equipped) Fasteners See page 140 Front Brake Lever See page 67 ABS Components See page 118 Front Fork Oil** See page 107 Maintenance Key: I = Inspect, clean, adjust, correct or replace if necessary; P = Perform; R = Replace/Rebuild L = Lubricate w/ proper lubricant;...
  • Page 92 MAINTENANCE Component See table key below Front Fork/Axle See page 107 Fuel System/Lines/Fittings Fuel Filter See page 94 Gear Shift Lever Headlamp See page 125 Rear Suspension Rocker Rear Shock Unit See page 70 and page 102 Maintenance Key: I = Inspect, clean, adjust, correct or replace if necessary; P = Perform; R = Replace/Rebuild L = Lubricate w/ proper lubricant;...
  • Page 93 MAINTENANCE Component See table key below Rear Wheel Alignment See page 118 Rear Brake Pedal See page 112 Road Test See page 139 Sidestand/Sidestand Safety Switch See page 68 Steering Bearings See page 108 Suspension Linkage, Rear Maintenance Key: I = Inspect, clean, adjust, correct or replace if necessary; P = Perform; R = Replace/Rebuild L = Lubricate w/ proper lubricant;...
  • Page 94 MAINTENANCE Component See table key below Swingarm/Rear Axle See page 107 Throttle Body Throttle Control Grip Tires/Wheels/Spokes See page 118 Maintenance Key: I = Inspect, clean, adjust, correct or replace if necessary; P = Perform; R = Replace/Rebuild L = Lubricate w/ proper lubricant; * = Replace at specified interval or annually; ** = Replace as specified or every 2 years...
  • Page 95 MAINTENANCE E E N N G G I I N N E E O O I I L L / / F F I I L L T T E E R R C C H H A A N N G G E E 3.
  • Page 96 The fuel filter is attached to the electric fuel pump located inside the fuel tank. See your authorized INDIAN MOTORCYCLE dealer or additional 3/4 to one full turn. other qualified dealer for replacement.
  • Page 97 MAINTENANCE A A I I R R F F I I L L T T E E R R The air box is located on the left side of motorcycle. Inspect the air filter often if riding in unusually wet or dusty conditions. Replace the filter at the intervals specified in the Periodic Maintenance Table on page 87.
  • Page 98 MAINTENANCE R R E E A A R R D D R R I I V V E E B B E E L L T T C C L L E E A A N N I I N N G G 7.
  • Page 99 MAINTENANCE R R E E A A R R D D R R I I V V E E B B E E L L T T C C O O N N D D I I T T I I O O N N Inspect the rear drive belt at the intervals specified in the Periodic Maintenance Table on page 87.
  • Page 100 MAINTENANCE R R E E A A R R D D R R I I V V E E B B E E L L T T W W E E A A R R A A N N A A L L Y Y S S I I S S Internal tooth cracks (hairline): External tooth cracks: Missing teeth:...
  • Page 101 MAINTENANCE D D R R I I V V E E B B E E L L T T A A D D J J U U S S T T M M E E N N T T IMPORTANT Perform this procedure to achieve proper belt tension and alignment.
  • Page 102 MAINTENANCE 4. Loosen axle nut and retighten to the ADJUSTMENT 5. Turn the RIGHT SIDE adjuster nut to achieve proper belt SPECIFICATION during adjustment procedure. tension. 6. When belt tension is correct, check and adjust final wheel alignment as follows: B B E E L L T T A A L L I I G G N N M M E E N N T T WARNING A drive belt that is not properly aligned can cause drive line...
  • Page 103 MAINTENANCE 1. Rotate the wheel BACKWARD. Tighten LEFT SIDE adjuster until 3. If necessary, loosen the axle nut and LEFT SIDE adjuster until belt comes off inside sprocket flange during backward wheel belt just moves off the right flange and begins to track down the rotation.
  • Page 104 MAINTENANCE 7. Pump rear brake pedal several times to reset brake pad 4. Apply a strip of tape to the rear fender directly over the distance. center of the rear axle. 8. Verify wheel rotates smoothly and freely without drag when brake pedal is released.
  • Page 105 1.75 in. (1 3/4) 1. Park the motorcycle with the sidestand down on a firm, level surface. Remove all riders and cargo. 2. Remove the seat. See page 123. Using the INDIAN MOTORCYCLE spanner wrench PV-46993 will make rear suspension adjustment significantly easier.
  • Page 106 • DO NOT exceed 150 PSI (1034 kPa) in the shock. 5. Adjust shock preload by rotating the adjuster clockwise (as • Use the INDIAN MOTORCYCLE Air Pump and Gauge (P/N PV- viewed from the top of shock) to INCREASE preload (firm) or 48909).
  • Page 107 MAINTENANCE L L O O W W S S H H O O C C K K P P R R E E S S S S U U R R E E M M O O D D E E L L S S AIR SUSPENSION ADJUSTMENT AIR PRESSURE (psi) TOTAL CARGO &...
  • Page 108 MAINTENANCE S S H H O O C C K K A A I I R R P P R R E E S S S S U U R R E E ( ( R R I I D D E E H H E E I I G G H H T T ) ) 4.
  • Page 109 MAINTENANCE S S W W I I N N G G A A R R M M / / R R E E A A R R A A X X L L E E I I N N S S P P E E C C T T I I O O N N F F R R O O N N T T F F O O R R K K / / S S U U S S P P E E N N S S I I O O N N I I N N S S P P E E C C T T I I O O N N 1.
  • Page 110 6. Turn handle bars full right or left and hold against the fork stop. the recommended intervals. Special tools are required to Attempt to move front wheel side-to-side. If movement is perform this procedure. See the INDIAN MOTORCYCLE Service observed, see your dealer for service. Manual or an authorized INDIAN MOTORCYCLE dealer can assist.
  • Page 111 MAINTENANCE E E V V A A P P O O R R A A T T I I V V E E E E M M I I S S S S I I O O N N C C O O N N T T R R O O L L S S Y Y S S T T E E M M F F U U E E L L S S Y Y S S T T E E M M C C O O M M P P O O N N E E N N T T S S ( ( C C A A L L I I F F O O R R N N I I A A A A N N D D I I N N T T E E R R N N A A T T I I O O N N A A L L M M O O D D E E L L S S ) ) 1.
  • Page 112 MAINTENANCE T T H H R R O O T T T T L L E E C C O O N N T T R R O O L L I I N N S S P P E E C C T T I I O O N N M M E E C C H H A A N N I I C C A A L L C C L L U U T T C C H H L L E E V V E E R R F F R R E E E E P P L L A A Y Y 1.
  • Page 113 MAINTENANCE M M E E C C H H A A N N I I C C A A L L C C L L U U T T C C H H L L E E V V E E R R L L U U B B R R I I C C A A T T I I O O N N 4.
  • Page 114 Fluid could overflow from the reservoir and allow air to enter the replace components as necessary. See the INDIAN MOTORCYCLE system. Air in the brake system could cause the brakes to Service Manual or an authorized INDIAN MOTORCYCLE dealer can malfunction. assist.
  • Page 115 MAINTENANCE R R E E A A R R B B R R A A K K E E F F L L U U I I D D 5. Remove the cover and diaphragm. The fluid level should be Change the brake fluid at the intervals recommended in the above the minimum indicator mark on the reservoir body...
  • Page 116 MAINTENANCE F F R R O O N N T T B B R R A A K K E E L L E E V V E E R R F F R R O O N N T T B B R R A A K K E E F F L L U U I I D D Change the brake fluid at the intervals recommended in the 1.
  • Page 117 MAINTENANCE B B R R A A K K E E D D I I S S C C I I N N S S P P E E C C T T I I O O N N / / C C L L E E A A N N I I N N G G 4.
  • Page 118 MAINTENANCE NOTE Minimum ThicknessFront: 4.5mm; Rear 6.5mm After replacing pads, allow up to 250 miles (500 km) of operation in urban driving conditions (not highway cruising) to allow pads to mate with new rotors. Brakes should be used frequently. 2. Clean discs if minor squeaks develop due to dirt or dust. Apply During this time brake performance will be less effective.
  • Page 119 MAINTENANCE F F R R O O N N T T B B R R A A K K E E P P A A D D I I N N S S P P E E C C T T I I O O N N R R E E A A R R B B R R A A K K E E P P A A D D I I N N S S P P E E C C T T I I O O N N 1.
  • Page 120 See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer can assist. W W H H E E E E L L A A L L I I G G N N M M E E N N T T...
  • Page 121 Under-inflation can cause a tire to overheat and result in a tire failure. Always use the correct size and type of tires specified by INDIAN MOTORCYCLE for your vehicle. Always maintain proper tire pressure as recommended in the rider’s manual and on safety labels.
  • Page 122 Replace damaged tires immediately. See the INDIAN MOTORCYCLE Service Manual or an WARNING authorized INDIAN MOTORCYCLE dealer can assist. Do not exceed the maximum recommended inflation pressure to T T I I R R E E T T R R E E A A D D D D E E P P T T H H seat the bead.
  • Page 123 MAINTENANCE T T I I R R E E P P R R E E S S S S U U R R E E C C H H A A R R T T RECOMMENDED PRESSURE LOADS UP TO VEHICLE’S LOCATION SIZE BRAND...
  • Page 124 MAINTENANCE S S P P A A R R K K P P L L U U G G S S 3. Pull upward on the spark plug boots (not the wires) to remove the boots. 4. To prevent debris from entering the spark plug holes, use compressed air to clean the area around the plugs before removing them.
  • Page 125 MAINTENANCE S S E E A A T T R R E E M M O O V V A A L L S S E E A A T T R R E E M M O O V V A A L L ( ( R R O O A A D D M M A A S S T T E E R R ) ) Remove the seat to access the battery.
  • Page 126 MAINTENANCE S S E E A A T T I I N N S S T T A A L L L L A A T T I I O O N N S S E E A A T T I I N N S S T T A A L L L L A A T T I I O O N N ( ( R R O O A A D D M M A A S S T T E E R R ) ) 1.
  • Page 127 MAINTENANCE H H E E A A D D L L I I G G H H T T A A I I M M I I N N S S P P E E C C T T I I O O N N M M O O D D E E L L S S E E Q Q U U I I P P P P E E D D W W I I T T H H L L E E D D H H E E A A D D L L I I G G H H T T S S Adjust headlight aim when there is a change in load (rider, cargo, accessories, etc.) or after suspension adjustment.
  • Page 128 MAINTENANCE H H E E A A D D L L I I G G H H T T A A I I M M A A D D J J U U S S T T M M E E N N T T 4.
  • Page 129 36 in-lbs (4 Nm) the entire headlight assembly must be replaced. See your authorized INDIAN MOTORCYCLE dealer. 8. Tighten the four (4) rear bolts. A A P P P P L L I I E E S S T T O O : : C C H H I I E E F F M M O O D D E E L L S S / / S S P P R R I I N N G G F F I I E E L L D D TORQUE 1.
  • Page 130 MAINTENANCE H H E E A A D D L L I I G G H H T T L L A A M M P P R R E E P P L L A A C C E E M M E E N N T T ( ( C C H H I I E E F F - - 4.
  • Page 131 • KEEP OUT OF REACH OF CHILDREN. replaced. See your authorized INDIAN MOTORCYCLE dealer. K K E E Y Y F F O O B B B B A A T T T T E E R R Y Y L L I I F F E E : :...
  • Page 132 MAINTENANCE B B A A T T T T E E R R Y Y R R E E M M O O V V A A L L Tool: 10 mm wrench 1. Remove the seat. See page 123 WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death.
  • Page 133 MAINTENANCE 5. Remove the rubber cover from the positive (+) battery cable 1. Inspect the battery box and cover for damage. Be sure pads are and remove the cable from the terminal. Position the cable well in good condition and properly located. clear of the terminal.
  • Page 134 MAINTENANCE 4. Make sure the positive (+) cable is routed horizontally and 5. Install the negative (-) cable last. Route the starter ground cable perpendicular to the long side of the battery. Connect the beneath the frame ground cable on the negative battery positive (+) cable to the positive (+) battery terminal.
  • Page 135 A maintenance charger can be battery. purchased through your authorized INDIAN MOTORCYCLE dealer. 2. After charging the battery, allow the battery to sit 1-2 hours before checking the state of charge with a DC volt meter. The charge should be a minimum of 12.5 DC volts.
  • Page 136 L L O O W W C C H H A A R R G G E E restore a deeply discharged battery. The nominal voltage for an Indian Motorcycle battery is 12.8 Volts 1. Carefully connect the two batteries’ positive terminals, then the when fully charged.
  • Page 137 MAINTENANCE 3. After the charging sequence has initiated, disconnect the fully- RECOM- charged battery. Always disconnect the fully-charged battery VOLTAGE STATE OF MENDED ACTION positive first, followed by low battery positive, low battery (DC) CHARGE CHARGE negative, and finally fully-charged battery negative TIME* 4.
  • Page 138 MAINTENANCE 3. Batteries will self-discharge more quickly when dirty. Periodic cleaning of the battery terminals using a terminal brush will help maximize battery life. Wash terminals with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean shop towels.
  • Page 139 • DO NOT back-probe electrical connectors on the vehicle unless directed to do so by the INDIAN MOTORCYCLE Service Manual. • DO NOT power any accessories from the diagnostic connector (under left side cover).
  • Page 140 PIN available to gain access to the security system. If the key fob is not detected or is not available and you cannot remember your PIN, please see your INDIAN MOTORCYCLE dealer. Please read the entire procedure before beginning.
  • Page 141 Replace damaged or leaking exhaust gaskets. Check all exhaust system fasteners. Tighten loose clamps and fasteners. Do not overtighten. See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer can assist. If the 4-digit PIN is NOT successfully entered within 20 seconds,...
  • Page 142 1. Inspect the entire motorcycle chassis and engine for loose, damaged or missing fasteners. Tighten loose fasteners to the proper torque. See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer can assist. 2. Always replace stripped, damaged or broken fasteners before riding.
  • Page 143 MAINTENANCE T T R R O O U U B B L L E E S S H H O O O O T T I I N N G G For your personal safety, do not attempt inspection or repairs not fully described in this rider’s manual. Contact an authorized dealer for service if you cannot determine the cause of a problem or if the inspection/repair exceeds your mechanical ability or tool resources.
  • Page 144 MAINTENANCE E E N N G G I I N N E E S S T T A A R R T T S S B B U U T T M M I I S S S S E E S S O O R R R R U U N N S S P P O O O O R R L L Y Y Turn engine OFF before inspecting any of these items.
  • Page 145 MAINTENANCE B B A A T T T T E E R R Y Y C C H H A A R R G G I I N N G G R R A A T T E E L L O O W W O O R R B B A A T T T T E E R R Y Y D D I I S S C C H H A A R R G G E E S S POSSIBLE CAUSE POSSIBLE REMEDY/ACTION Loose/Corroded Charging Circuit Connection...

  • Page 147: Cleaning And Storage

    This section provides tips on the very best way to clean, polish and NOTICE preserve every surface of your beautiful new INDIAN motorcycle. We recommend the use of our new INDIAN MOTORCYCLE Do not use pressurized water to wash the motorcycle. Water may...
  • Page 148 CLEANING AND STORAGE M M A A T T T T E E C C L L E E A A R R C C O O A A T T F F I I N N I I S S H H C C A A R R E E 5.
  • Page 149 CLEANING AND STORAGE • Do not use pressurized water to wash the motorcycle. When • Always brush away any ice or snow, do not scrape off. paint is still fresh, pressurized water could damage the finish. If • Chips or scratches should be repaired promptly to prevent using a pressure washer is unavoidable, keep the spray nozzle corrosion.
  • Page 150 Periodic use of the Leather Care Dressing Kit will help restore and maintain the oil- INDIAN MOTORCYCLE Leather Care Dressing is a leather tanned color and finish to help keep it looking its best. conditioner formulated to restore many of the oils that are lost from leather due to exposure to environmental elements.
  • Page 151 INDIAN motorcycle. Shoe polish contains a dye that can damage Q Q . . H H O O W W M M A A N N Y Y A A P P P P L L I I C C A A T T I I O O N N S S C C A A N N I I G G E E T T O O U U T T O O F F O O N N E E the leather and may leave residue on clothing.
  • Page 152 CLEANING AND STORAGE T T I I R R E E I I N N F F L L A A T T I I O O N N WARNING Inflate the tires to normal pressure. See page 120. Gasoline is highly flammable and explosive under certain E E N N G G I I N N E E P P R R O O T T E E C C T T I I O O N N conditions.
  • Page 153 CLEANING AND STORAGE B B A A T T T T E E R R Y Y C C A A R R E E R R O O D D E E N N T T S S Mice and other rodents are often the worst enemy of a stored 1.
  • Page 154 CLEANING AND STORAGE P P A A R R K K A A N N D D C C O O V V E E R R T T H H E E M M O O T T O O R R C C Y Y C C L L E E R R E E M M O O V V A A L L F F R R O O M M S S T T O O R R A A G G E E 1.

  • Page 155: Specifications

    SPECIFICATIONS S S P P E E C C I I F F I I C C A A T T I I O O N N S S D D I I M M E E N N S S I I O O N N S S Dimensions and specifications may vary with features, options and accessories.
  • Page 156 SPECIFICATIONS CHIEF SPRINGFIELD / CHIEFTAIN / CHIEFTAIN CHIEFTAIN LIMITED ROADMASTER SPRINGFIELD DARK DARK HORSE HORSE Gross Axle Weight Rating Front 485 lbs. (220 kg) Front 500 lbs. (227 kg) Front 500 lbs. (227 kg) Front: 500 lbs (227 kg) Front 500 lbs. (227 kg) (GAWR) Rear 775 lbs.
  • Page 157 SPECIFICATIONS ALL MODELS Lubrication System Semi-Dry Sump Spark Plug/Gap NGK DCPR8E/.034 inch (0.90 mm) D D R R I I V V E E S S Y Y S S T T E E M M ALL MODELS Primary Drive Gear Drive Wet Clutch Crank Gear 55 Teeth...
  • Page 158 SPECIFICATIONS C C H H A A S S S S I I S S CHIEF MODELS SPRINGFIELD MODELS CHIEFTAIN MODELS / ROADMASTER MODELS Front Suspension Type/Travel Telescopic Fork/4.7 in. (119 mm) Front Fork Tube Diameter 46 mm Rear Suspension Type/Travel Single Shock/3.7 in.
  • Page 159 SPECIFICATIONS ALL MODELS Headlight H4 12V 60/55W LL Roadmaster: Non-Serviceable LED Auxiliary Light Chief Vintage/Springfield/Chief Dark Horse/Chieftain/Chieftain Limited: H8 35W Roadmaster: Non-Serviceable LED Tail/Brake Light Non-Serviceable LED Turn Signal Non-Serviceable LED License Plate Non-Serviceable LED Front Fender Light Non-Serviceable LED Speedometer Non-Serviceable LED Indicator Lights...
  • Page 160 F F O O R R K K O O I I L L We recommend the use of INDIAN MOTORCYCLE Fork Oil for your motorcycle. B B R R A A K K E E F F L L U U I I D D We recommend the use of INDIAN MOTORCYCLE DOT 4 Brake Fluid for both brake master cylinders.

  • Page 161: Warranty

    R R E E G G I I S S T T R R A A T T I I O O N N At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to INDIAN MOTORCYCLE within ten days of purchase.
  • Page 162 L L I I M M I I T T A A T T I I O O N N S S O O F F W W A A R R R R A A N N T T I I E E S S A A N N D D R R E E M M E E D D I I E E S S This INDIAN MOTORCYCLE limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN.
  • Page 163 The exclusive remedy for breach of this warranty shall be, at INDIAN MOTORCYCLE’s option, repair or replacement of any defective materials, components, or products.
  • Page 164 I I F F Y Y O O U U P P U U R R C C H H A A S S E E F F R R O O M M A A P P R R I I V V A A T T E E P P A A R R T T Y Y : : If you purchase an INDIAN motorcycle from a private party, to be kept and used outside of the country in which the motorcycle was originally purchased, all warranty coverage will be denied.
  • Page 165 IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER’S AUTHORIZED LOCATION. This policy does not apply to vehicles that have received authorization for export from INDIAN MOTORCYCLE. Dealers may not give authorization for export. You should consult an authorized dealer to determine this vehicle’s warranty or service coverage if you have any questions. This policy does not apply to vehicles registered to government officials or military personnel on assignment outside the country of the selling dealer’s authorized...
  • Page 166 N N O O I I S S E E E E M M I I S S S S I I O O N N W W A A R R R R A A N N T T Y Y INDIAN MOTORCYCLE warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA Federal noise standards. This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subsequent buyers.
  • Page 167 Class III motorcycles (280cc and larger): for a period of use of five (5) years or 30,000 kilometers (18,641 miles), whichever first occurs. If an emission-related part on your motorcycle is defective, the part will be repaired or replaced by INDIAN MOTORCYCLE. This is your emission control system DEFECTS WARRANTY.
  • Page 168 You are responsible for presenting your motorcycle to an INDIAN MOTORCYCLE dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
  • Page 169 In the State of California only, Emission Control System emergency repairs, as provided for in the California Administrative Code, may be performed by other than an authorized INDIAN MOTORCYCLE dealer. An emergency situation occurs when an authorized INDIAN MOTORCYCLE dealer is not reasonably available, a part is not available within 30 days or a repair is not complete within 30 days. Any replacement part can be used in an emergency repair.
  • Page 170 • Accident • Misuse • Repairs improperly performed or replacements improperly installed • Use of replacement parts or accessories not conforming to INDIAN MOTORCYCLE specifications which adversely affect performance and/or • Use in competitive racing or related events. B. Inspections, replacement of parts, and other services and adjustments necessary for required maintenance...
  • Page 171 I I I I I I . . L L I I M M I I T T E E D D L L I I A A B B I I L L I I T T Y Y The liability of INDIAN MOTORCYCLE under this Emission Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized INDIAN MOTORCYCLE dealer at its place of business during customary business hours.
  • Page 172 Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs. However, INDIAN MOTORCYCLE is not liable for these parts. The owner is responsible for the performance of all required maintenance.

  • Page 173: Maintenance Log

    MAINTENANCE LOG M M A A I I N N T T E E N N A A N N C C E E L L O O G G PERFORMED MAINTENANCE PERFORMED MILES/KM NOTES...
  • Page 175 INDEX Battery Installation ......131 Right Control........22 Battery Removal.
  • Page 176 INDEX Engine ..........154 Fuel Filter .
  • Page 177 INDEX Mechanical Clutch Cable Severe Use Definition..... . . 86 Rear Brake Pad Inspection ....117 Lubrication .
  • Page 178 INDEX Motorcycling Has Inherent Risks..9 Power Switch ........27 Safety and Information Labels .
  • Page 180 To locate your nearest dealer, visit www.indianmotorcycle.com Indian Motorcycle Company 2100 Highway 55 Medina, MN 55340 Phone: 1-877-204-3697 French: 1-800-268-6334 Part No. 9929709 Rev 01 Printed in USA...

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