Related Manuals for UAZ 2001 ???-3741
Summary of Contents for UAZ 2001 ???-3741
- Page 1 Open Joint-Stock Company "Ulyanovsky Avtomobilny Zavod" Automobiles ÓÀÇ-3741, ÓÀÇ-3962, ÓÀÇ-3909, ÓÀÇ-2206, ÓÀÇ-3303 and Their Modifications Instruction Manual 2001...
- Page 2 This instruction manual contains the brief description of the design and necessary operating and maintenance instructions. Since efforts are continually made to improve the reliability and performance of the automobiles, minor changes may be introduced without special notice. We wish You a good trip! ©...
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Page 3: Important
IMPORTANT! To ensure trouble-free operation of the automobiles, we recommend that You should attentively familiarize yourself with the present publication and follow all the operating and maintenance instructions laid down therein. You can trust the maintenance of your automobile to one of the service stations recommended by the Sellers. - Page 4 4. When descending a steep downhill: - do not shut down the engine to avoid loss of the efficiency of the brakes provided with the vacuum booster; - do not disengage the clutch to avoid breaking of the clutch driven disk. 5.
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Page 5: Introduction
-45 °Ñ to + 40°Ñ . The OJSC UAZ manufactures automobiles of the following models and modifications: ÓÀÇ-3741, ÓÀÇ-37419 (.ig. 1) - vans with all-metal closed wagon-type body divided into a two-seat cab and a cargo compartment. -
Page 6: Automobile Marking
ÓÀÇ-39095 (.ig. 7) - a special vehicle with the enlarged wheel base, two-seat cab and metal platform for municipal econimy, cooperative and individual farmings. The vehicles are intended for cargo transportation*; ÓÀÇ-39094 (.ig. 8) - a special vehicle with the enlarged wheel base, five-seat cab and metal platform for municipal econimy, cooperative and individual farmings. - Page 7 .ig. 1. Overall dimensions (ap- proximately) of a u t o m o b i l e s ÓÀÇ-3741, ÓÀÇ-37419 ( D i m e n s i o n s are given for ref- erence)
- Page 8 .ig. 2. Overall dimensions (ap- proximately) of a u t o m o b i l e s ÓÀÇ-3962, ÓÀÇ-39629 ( D i m e n s i o n s are given for ref- erence)
- Page 9 .ig. 3. Overall dimensions (ap- proximately) of a u t o m o b i l e s ÓÀÇ-3909, ÓÀÇ-39099 ( D i m e n s i o n s are given for ref- erence)
- Page 10 .ig. 4. Overall dimensions (ap- proximately) of a u t o m o b i l e s ÓÀÇ-2206, ÓÀÇ-22069 ( D i m e n s i o n s are given for ref- erence)
- Page 11 .ig. 5. Overall dimensions (ap- proximately) of a u t o m o b i l e s ÓÀÇ-3303, ÓÀÇ-33039 (Dimensions are given for refer- ence) * .or automo- biles with high sides...
- Page 12 .ig. 6. Overall dimensions (ap- proximately) of a u t o m o b i l e s ÓÀÇ-33036 (Dimensions are given for refer- ence) * .or automo- biles with wooden plat- form and high sides...
- Page 13 .ig. 7. Overall dimensions (ap- proximately) of a u t o m o b i l e s ÓÀÇ-39095 ( D i m e n s i o n s are given for ref- erence)
- Page 14 .ig. 8. Overall dimen- sions (approximately) of automobiles ÓÀÇ-39094 (Dimensions are given for reference)
- Page 15 .ig. 9. Automobile marking: 1 -identification number of automobile: à, á - for automobiles ÓÀÇ-2206, ÓÀÇ-3962 and their modifications; á - for automobiles ÓÀÇ-3303, ÓÀÇ-3741, ÓÀÇ-3909, ÓÀÇ-33036, ÓÀÇ-39094, ÓÀÇ-39095 and their modifications; 2 -chassis number; 3 -body (cab) number; 4 -nameplate; I -international code of manufacturer;...
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Page 16: Specifications
SPECI.ICATIONS Models of Automobiles ÓÀÇ Description 3741, 3962, 3909, 2206, 3303, 33036 39094 39095 37419, 39629, 39099 22069 33039 GENERAL DATA (Overall dimensions of automobiles are given in .ig. 1 - 8) Automobile type two-axle all-wheel drive cross-country vehicle (4x4 wheel arrangement) Max. - Page 17 Vehicle total weight distribution, kg: front axle 1290 1235 1380 1330 1220 1420 1420 1420 rear axle 1430 1265 1440 1450 1430 1630 1630 1630 Gross weight, kg: 1720 1825 1820 1855 1650 1750 1900 1880 Gross weight distribution, kg: front axle 1000 1035...
- Page 18 Models of Automobiles ÓÀÇ Description 3741, 3962, 3909, 37419, 39629, 3303 33039 33036, 39094, 2206 39099, 22069 39095 Maximum speed, km/h Models of Automobiles ÓÀÇ Description 3741, 3962, 3909, 37419, 39629, 39099, 2206, 3303 22069, 33039, 33036 39094, 39095 ENGINE Model 4178 4218...
- Page 19 gross to SAEj 816b 68.4 (93) 73.5 (100) net to ÃÎÑÒ 14846 55.9 (76) 61.8 (84) Maximum torque at 36-42 s (2200-2500 min N•m (kgf•m): to DIN 70020 164.8 (16.8) 193 (19.7) gross to SAEj 816b 174.6 (17.8) 201 (20.5) net to ÃÎÑÒ...
- Page 20 gear ratios: high range 1.00 low range 1.94 .ront and rear driving axles .inal drive - spiral bevel gearing; gear ratio 4.625 front axle steering knuckle joints Constant-velocity universal joints of ball type Models of Automobiles ÓÀÇ Description 3741, 37419, 3962, 39629, 33036, 39094 3909, 39099, 2206, 22069, 39095...
- Page 21 CONTROL SYSTEMS Steering arrangement: type of steering mechanism Hourglass worm with double roller mean gear ratio 20.3 Brakes: service Shoe, with two separate circuits actuated from two-chamber master cylinder on front and rear wheels parking Drum with inner shoes acting on transmission, with mechanical drive ELECTRICAL EQUIPMENT Wiring Single-wire, with ground returned minus...
- Page 22 Cooling fluid density at 20 °Ñ, g/cm ÎÆ-40 "Ëåíà" 1.075-1.085 ÎÆ-65 "Ëåíà" 1.085-1.100 Spark plug gap, mm 0.85 +0.15 Cooling fluid temperature in cooling system, °Ñ 80-90 .ree travel of clutch pedal, mm 35-55 .ree travel of brake pedal, mm 5-14 .ront wheel toe-in, mm 1.5-3.0...
- Page 23 .ILLING CAPACITIES, l Models of Automobiles ÓÀÇ Description 3741, 37419, 3303, 33039, 3962, 39629, 3909, 39094 33036, 39095 39099, 2206, 22069 .uel tanks: main auxiliary Engine cooling system (heater including) 13.2-13.4 13.2-13.4 14.4-14.6 Engine lubrication system (without oil radiator reservoir) Gearbox Transfer box .ront and rear axle housing(each)
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Page 24: Controls And Equipment Of Driver's And Passenger's Seats
CONTROLS AND EQUIPMENT O. DRIVER'S AND PASSENGER'S SEATS... -
Page 27: Prestarting Procedure
PRESTARTING PROCEDURE AUTOMOBILE RUNNING-IN During the running-in period, observe the following rules:... -
Page 28: Starting And Shutting Down The Engine
STARTING AND SHUTTING DOWN THE ENGINE Starting the Engine Starting from Cold at 0 °Ñ and Above. It is forbided Starting from Cold at Temperatures of 0°Ñ to - 20 °Ñ. -
Page 29: Shutting Down The Engine
Starting from Cold at Temperature Below - 20 °Ñ. Starting from Hot. Shutting down the engine .EATURES O. DRIVING UNDER DI..ERENT ROAD, METEOROLOGICAL AND CLIMATIC SERVICE CONDITIONS... - Page 30 We recommend to shift in the second gear for starting the automobile away from rest on level sections of roads or on down- grades. In other cases, shift in the first gear for starting away from rest. Disengage the clutch when shifting in gears. Shift in the reverse gear only after a complete stop of the automobile.
- Page 31 Overcoming Gutters, Roadside Cuvettes and Ditches. Moving Along Muddy Country Roads and Graded Clay and Gumbo Roads. Marsh-Ridden Sections of Roads. Sandy Soils. .ording.
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Page 32: Maintenance Of The Automobile
Snowy Surfaces MAINTENANCE O. THE AUTOMOBILE... -
Page 33: Daily Maintenance
Before the Summer Season of Operation... -
Page 34: Before The Winter Season Of Operation
Before the Winter Season of Operation Valve gear. -
Page 37: Maintenance Of The Lubrication System
Maintenance of the Lubrication System... -
Page 39: Maintenance Of The Crankcase Ventilation System
Immediately stop running the engine if some faults in the engine lubrication system are detected. Maintenance of the Crankcase Ventilation System Maintenance of the .uel System .uel tanks. .uel filter-settler. - Page 40 .uel pump. .ine fuel filter Carburettor Maintenance of the carburettor...
- Page 42 Air cleaner.
- Page 43 Inlet manifold. Accelerator pedal.
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Page 44: Maintenance Of The Engine Cooling System
Maintenance of the Engine Cooling System... - Page 46 Drain coolant from the cooling system Notes.
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Page 47: Maintenance Of The Ignition System
Maintenance of the Ignition System... - Page 48 .or setting the ignition timing, proceed as follows:...
- Page 49 Note...
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Page 50: Transmission
.orbided Maintenance of the Clutch... -
Page 51: Maintenance Of The Gearbox
Maintenance of the Gearbox... -
Page 53: Maintenance Of The Transfer Box
Maintenance of the Transfer Box... -
Page 54: Maintenance Of The Propeller Shafts
Maintenance of the Propeller Shafts Maintenance of the Rear Axle... -
Page 55: Maintenance Of The Front Axle
Maintenance of the .ront Axle Never engage the front axle when the front wheels are disengaged. -
Page 57: Chassis
Towing Hook Maintenance of the Suspension... -
Page 58: Wheels, Tyres
Wheels, Tyres... - Page 59 Note.
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Page 61: Wheel Hubs
Wheel Hubs... -
Page 63: Control Systems
Maintenance of the Steering Gear... -
Page 66: Brake Systems
Brake Systems... - Page 67 .or adjusting the brake pedal free travel,...
- Page 69 .ill the brake hydraulic system in the following sequence:...
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Page 71: Maintenance Of The Parking Brake
Do not allowed... -
Page 73: Electrical Equipment
Maintenance of the Alternator Maintenance of the Storage Battery... -
Page 74: Maintenance Of The Starter
Specific gravity of electrolyte reduced to 25 °C, g/cm Maintenance of the Starter... -
Page 75: Lighting System, Light Flashers And Horn
Warnings: Lighting System, Light .lashers and Horn Maintenance of the headlamps... - Page 76 Perform aiming of the headlamps in the following sequence: Adjust the fog lamps .ront headlamps, rear lamps, backing lamp, side turn indicator repeaters, rear fog lamp. License plate lamp. Maintenance of the horn...
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Page 77: Overload Breakers
Turn indicators. Overload Breakers Instrumentation and Warning .lashers... - Page 78 Maintenance of the devices...
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Page 79: Special Tools And Appliances
SPECIAL TOOLS AND APPLIANCES Use a plunger grease gun .ill the gun with grease in the following sequence:... - Page 80 The jack .or jacking up the wheel, proceed as follows: Maintenance of the jack...
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Page 81: Body(Cab)
BODY(CAB) The body and cab doors are sealed... -
Page 82: Body (Cab) Ventilation
Body (Cab) Ventilation Body (Cab) Heating... -
Page 83: Sanitary Equipment Of The Automobile Óàç-3962
Sanitary Equipment of the Automobile ÓÀÇ-3962... -
Page 84: Carrying Patients
Carrying Patients... -
Page 85: Astening Stretcher
.astening Stretcher... -
Page 86: Windshield Wiper And Windshield Washer
Windshield Wiper and Windshield Washer Washer... -
Page 87: Maintenance Of The Body
Maintenance of the Body... -
Page 88: Lubrication Of Automobile
LUBRICATION O. AUTOMOBILE In the process of lubrication, adhere to the following rules:... -
Page 89: Preservation
PRESERVATION... -
Page 90: Maintenance Of Automobile Placed In Storage
Maintenance of Automobile Placed in Storage... -
Page 91: Depreservation
Depreservation... -
Page 92: Lubricating Materials And Special Fluids
LUBRICATING MATERIALS AND SPECIAL .LUIDS Motor Oils Transmission Oils Lubricant Greases .luids... -
Page 94: Lubrication Table
LUBRICATION TABLE Motor Oils... - Page 95 Transmission Oils Lubricant Greases...
- Page 98 .luids Note.
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Page 99: Transportation
TRANSPORTATION The automobiles are transported depending on the user location: by water, railway or air transport. The transportation of the automobiles without assistance (on the move) is allowed. When transporting the automobiles in the hold or on the desk, and also by air transport make them fast in accordance with the ship scheme or air transport scheme. - Page 100 poured out from the cooling system and the sighboard "Water is poured out" should be hanged, the storage battery should be cut off by means of the ground switch. To protect the automobile from axial and side shiftings attach it with four tension wires of steel wire (dia. 6 mm) with double thread each, and also with wooden wedges 300x160x80 nailed to the floor under wheeles.
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Page 101: Lamps Employed On Automobiles
Appendix 1 LAMPS EMPLOYED ON AUTOMOBILES Lamps Type Power, W Headlamps: upper and lower beam 12-45õ40 45õ40 or ÀÊÃ12-60+55-1(H4) 60õ55 Swivelling lights* A12-50x40 50x40 .ront lamps: clearance light À12-5 turn indicators À12-21-3 Rear lights: turn indicators À12-21-3 clearance light À-12-5 stop-light À-12-21-3 Turn indicator repeaters**... -
Page 102: Torques For Main Threaded Connections
Appendix 2 TORQUES .OR MAIN THREADED CONNECTIONS, kgfƒm Stud nuts attaching cylinder block heads to cylinder block 9.0-9.4 Connecting rod bolt nuts 6.8-7.5 Crankshaft main bearing cap attachment nuts 12.5-13.6 Bolt nuts attaching flywheel to crankshaft 7.6-8.3 Bolt nuts attaching flanges to propeller shaft 3.2-4.0 Nuts attaching flange to axle pinion... -
Page 103: Main Metering Jets Of Carburettors K-151B And K-151E
Appendix 3 MAIN METERING JETS O. CARBURETTORS Ê-151Â AND Ê-151Å Jets 1st chamber 2nd chamber Main fuel jet 225±3 cm /min 330±4.5 cm /min (230±3 cm /min) Main air jet 330±4.5 cm /min 230±3 cm /min Assembly of idling fuel jets: idling tube 95±1.5 cm /min... -
Page 104: Table Of Contents
CONTENTS Important ....................... 3 Safety instructions ..................3 Precautions ....................3 Introduction ....................5 Automobile marking ..................6 Specifications ....................16 Controls and equipment of driver's and passenger's seats ......24 Prestarting procedure ..................27 Automobile running-in .................. 27 Starting and shutting down the engine ............28 Starting the engine .................. - Page 105 Special tools and appliances ................79 Body(cab) ...................... 81 Body (cab) ventilation ................82 Body (cab) heating ................... 82 Sanitary equipment of the automobile ÓÀÇ-3962 ........83 Carrying patients ..................84 .astening stretcher ..................85 Windshield wiper and windshield washer ..........86 Maintenance of the body ................
- Page 106 .OR NOTES...
- Page 107 .ig. 1. Wiring Diagram of Automobile ÓÀÇ-3741: 1 -front lamp; 2 -headlamp; 3, 8 -interior dome lamp; 4 -brake failure warning lamp switch; 5 -horn; 6 -horn button; 7, 9 -dome lamp switch; 10 -stop-light switch; 11 -headlamp; 12 -front lamp; 13 -windshield washer; 14 -windshield wiper; 15 -heater resistor; 16 -heater motor; 17 -turn indicator switch; 18 -connection panel; 19 -turn indicators and emergency warning lamp relay;...
- Page 108 .ig. 2. Wiring Diagram of Automobiles ÓÀÇ-3962, ÓÀÇ-2206, ÓÀÇ-3909: 1 -front lamp; 2 -headlamp; 3 -brake failure warning lamp switch; 4 -special mark lamp; 5 -horn; 6 -cab dome lamp; 7 -switch; 8 -swivelling headlamp; 9 -headlamp; 10 -front lamp; 11 -horn button; 12 -stop-light switch; 13 -windshield washer; 14 -windshield wiper; 15 -heater resistor; 16 -heater motor; 17 -turn indicator switch; 18 -connection panel; 19 -turn indicators and emergency warning lamp relay;...
- Page 109 .ig. 3. Wiring Diagram of Automobile ÓÀÇ-3303: 1 -front lamp; 2 -headlamp; 3 -brake failure warning lamp switch; 4 -horn; 5 -horn button; 6 -cab dome lamp; 7 -dome lamp switch; 8 -stop-light switch; 9 -headlamp; 10 -front lamp; 11 -windshield washer; 12 -windshield wiper; 13 -heater resistor; 14 -heater motor; 15 -turn indicator switch; 16 -connection panel; 17 -turn indicators and emergency warning lamp relay;...
- Page 110 .ig. 4. Wiring Diagram of Automobile ÓÀÇ-39094: 1 -front lamp; 2 -headlamp; 3,4 -fog lamp; 5 -headlamp; 6 -front lamp; 7 -brake failure warning lamp switch; 8 -horn; 9 -electric washer; 10 -heater resistor; 11 -fog lamp relay; 12, 13 -headlamp switch relay; 14 -stop-light switch; 15 -fog lamp switch; 16 -turn indicators and emergency warning lamp relay; 17 -windshield wiper; 18 -heater motor; 19 -horn button;...
- Page 111 .ig. 5. Wiring Diagram of Automobile ÓÀÇ-39095: 1 -front lamp; 2 -headlamp; 3,4 -fog lamp; 5 -headlamp; 6 -front lamp; 7 -brake failure warning lamp switch; 8 -horn; 9 -electric washer; 10 -heater resistor; 11 -fog lamp relay; 12, 13 -headlamp switch relay; 14 -stop-light switch; 15 -fog lamp fuse; 16 -turn indicators and emergency warning lamp relay; 17 -windshield wiper; 18 -heater motor; 19 -horn button;...
- Page 112 .ig. 6. Wiring Diagram of Automobile ÓÀÇ-33036: 1 -front lamp; 2 -headlamp; 3,4 -fog lamp; 5 -headlamp; 6 -front lamp; 7 -brake failure warning lamp switch; 8 -horn; 9 -electric washer; 10 -heater resistor; 11 -fog lamp relay; 12, 13 -headlamp switch relay; 14 -stop-light switch; 15 -fog lamp fuse; 16 -turn indicators and emergency warning lamp relay; 17 -windshield wiper; 18 -heater motor; 19 -horn button;...
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