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Summary of Contents for Excalibur CHLOR-A-SOFT
- Page 1 Installation and Operation Manual CHLOR-A-SOFT With Coconut Shell Carbon Water Softener 220 Bayview Avenue Unit #18 Barrie, Ontario L4N 4Y8 www.excaliburwater.com Page 1...
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Page 2: Table Of Contents
Table of Contents Installation ......................... 3 Bypass Valve ........................6 Start-up Instructions ......................7 General Operation ....................... 8 User Displays/Settings ....................... 10 Installer Displays/Settings....................12 Drawing and Part Numbers ....................13 Front Cover and Drive Assembly ..................14 Drive cap Assembly, Down flow Piston, Regenerant Piston and Spacer Stack Assembly ... 15 Injector Cap, Injector Screen, Injector, Plug and O-ring ............ -
Page 3: Installation
Installation GENERAL INSTALLATION & SERVICE WARNINGS The control valve, fittings and/or bypass are designed to accommodate minor plumbing misalignments but are not designed to support the weight of a system or the plumbing. Do not use Vaseline, oils, other hydrocarbon lubricants or spray silicone anywhere. A silicone lubricant may be used on black o-rings but is not necessary. -
Page 4: Bypass Valve
5. The use of resin cleaners in an unvented enclosure is not recommended. INLET/OUTLET PLUMBING: Connect to supply line downstream of outdoor spigots. Install an inlet shutoff valve and plumb to the unit’s bypass valve inlet located at the right rear as you face the unit. There are a variety of installation fittings available. They are listed under Installation Fitting Assemblies. - Page 5 valve is particularly unique in the water treatment industry due to its versatility and state of the art design features. The 1” full flow bypass valve incorporates four positions including a diagnostic position that allows service personnel to work on a pressurized system while still providing untreated bypass water to the facility or residence.
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Page 8: Start-Up Instructions
Start-up Instructions • After installation is completed and checked for leaks, rotate the bypass handles to the bypass position (see bypass valve diagram page). • Fully open a cold water faucet. • Allow water to run until clear to rid pipes of debris, which may have occurred during installation. -
Page 9: General Operation
General Operation PLEASE NOTE: For complete instructions refer to manual. Hand tighten nuts only. GENERAL OPERATION When the system is operating one of two displays will be shown: time of day will be one choice, gallons of treated water available or days until the next regeneration will be the other choice. - Page 10 MANUAL REGENERATION NOTE: For softeners, if brine tank does not contain salt, fill with salt and wait at least 2 hours before regeneration. If you need to initiate a manual regeneration, either immediately, or tonight at the preprogrammed time (typically 2 a.m.). complete The following steps.
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Page 11: User Displays/Settings
User Displays/Settings General Operation When the system is operating one of two displays will be shown. Pressing NEXT will alternate between the displays. One of the displays is always the current time of day (to the nearest hour). The second display is the days remaining until the next regeneration. If the days remaining are equal to one, regeneration will occur at the next preset regeneration time. - Page 12 Set Time of Day The user can also set time of day. Time of day should only need to be set after extended power outages or when daylight saving time begins or ends. If an extended power outage occurs, the time of day will flash on and off which indicates the time of day should be reset.
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Page 13: Installer Displays/Settings
Installers Displays/Settings STEP 1I – Press NEXT and UP simultaneously for 3 seconds. STEP 2I – Hardness: Set the amount of hardness in grains of hardness as calcium carbonate per gallon using the DOWN or UP buttons. The default is 20 with value ranges from 1 to 150 in 1 grain increments. -
Page 14: Drawing And Part Numbers
Drawings and Part Numbers Page 14... -
Page 15: Front Cover And Drive Assembly
Front Cover and Drive Assembly Drawing Order No. Description Quantity CLK V3175TC01 WS1TC Front Cover ASY CLK V310701 WS1 Motor CLK V310601 WS1 Drive Bracket & Spring Clip CLK V3108TC WS1TC PC Board CLK V3110 WS1 Drive Gear 12 x 36 CLK V3109 WS1 Drive Gear Cover CLK V3002TC... -
Page 16: Drive Cap Assembly, Down Flow Piston, Regenerant Piston And Spacer Stack Assembly
Drawing No. Order No. Description Quantity CLK V3005 WS1 Spacer Stack Assembly CLK V3004 Drive Cap ASY CLK V3135 O-ring 228 CLK V3011 WS1 Piston Downflow ASY CLK V3174 WS1 Regernerant Piston CLK V3180 O-ring 337 Page 16... -
Page 17: Injector Cap, Injector Screen, Injector, Plug And O-Ring
Injector Cap, Injector Screen, Injector, Plug and O-Ring Drawing No. Order No. Description Quantity CLK V3176 Injector Cap CLK V3152 O-Ring 135 CLK V3177 Injector Screen CLK V30101Z WS1 Injector ASY Z Plug CLK V30101A WS1 Injector ASY A BLACK CLK V30101B WS1 Injector ASY B BROWN CLK V30101C... -
Page 18: Refill And Refill Port Plug
Refill and Refill Port Plug Drawing Order No. Description Quantity CLK V319501 WS1 Refill Port Plug ASY. This part is required for backwash only systems CLK H4615 Elbow Locking Clip CLK JCPP6 Polytube insert 3/8 CLK JCPG6PBLK Nut 3/8 CLK H4613 Elbow Cap 3/8 CLK V3163 O-ring 019... -
Page 19: Drain Line - ¾
Drain Line – ¾" Drawing Order No. Description Quantity CLK H4615 Elbow Locking Clip CLK PKP10TS8BU Polytube Insert 5/8 Option CLKV3192 WS1 Nut ¾" Male Asy. Option CLK V315801 WS1 Drain Elbow ¾ Male Asy. CLK V3163 O-ring 019 CLK V315901 WS1 DLFC Retainer Asy. -
Page 20: Drain Line - 1
Drain Line – 1" Drawing Order No. Description Quantity CLK H4615 Elbow Locking Clip CLK V300802 WS1 Drain FTG 1 Straight CLK V3166 WS1 Drain FTG Body 1 CLK V3167 WS1 Drain FTG Adapter 1 CLK V3163 O-ring 019 CLK V3150 WS1 Split Ring CLK V3150 WS1 Nut 1"... -
Page 21: Water Meter & Meter Plug
Water Meter and Meter Plug Drawing No. Order No. Description Quantity CLK V3151 WS1 Nut 1" QC CLK V3105 O-ring 215 CLK V300301 WS1 Meter Plug Asy. Page 21... -
Page 22: Installation Fitting Assemblies
Installation Fitting Assemblies Order No: CLK V3007 Order No: CLK V300701 Description: WS1 Fitting 1" PVC Male NPT Elbow Assembly Description: WS1 Fitting ¼ " & 1" PVC Solvent 90 ASY Drawing Order No. Description Quantity Drawing Order No. Description Quantity CLK V3151 WS1 Nut 1"... -
Page 23: Bypass Valve
Bypass Valve Drawing No. Order No. Description Quantity CLK V3151 WS1 Nut 1"" Quick Connect CLK V3150 WS1 Split Ring CLK V3105 O-Ring 215 CLK V3145 WS1 Bypass 1" Rotor CLK V3146 WS1 Bypass Cap CLK V3147 WS1 Bypass Handle CLK V3148 WS1 Bypass Rotor Seal Retainer... -
Page 24: Ws1 Wrench (Order No. V3193)
Service Wrench Although no tools are necessary to assemble or disassemble the valve, the WS1 wrench (shown disassembly. in various positions on the valve) may be purchased to aid in assembly or Page 24... -
Page 25: Service Instructions
Service Instructions Drive Assembly Remove the valve cover to access the drive assembly. Disconnect the power source plug (black wire) from the PC board prior to disconnecting the motor plug from the PC board. The motor plug connects to the two-pin jack on the left-hand side of the PC board. - Page 26 The drive gear cover only fits on one way, with the large clip tilted towards the bottom. If all three clips are outside of the gear shroud on the drive bracket the drive gear cover slips easily into place. The drive bracket does not need to be removed from the drive plate if the motor needs to be removed.
- Page 27 The drive cap assembly contains the drive cap, the main drive gear, drive cap spline, piston rod and various other parts that should not be disassembled in the field. The only replaceable part on the drive cap assembly is the o-ring. Attached to the drive cap assembly is the main piston and, if a regenerant is used, a regenerant piston.
- Page 28 The plug and/or injector can be pried out with a small screwdriver/ the plug can be wiped clean. If the lug leaks replace the entire plug. The injector consists of a throat and a nozzle. Chemically clean the injector with vinegar or sodium bisulfate. The holes can be blown out with air. Both pieces have small diameter holes that control the flow rates of water to insure that the proper concentration of regenerant is used.
- Page 29 Do not use Vaseline, oils, or other unacceptable lubricants on the o-ring. A silicon lubricant maybe used on the black o-ring. Reinsert the meter plug into the side slot. Hand tighten the nut. Do not use a pipe wrench to tighten nut.
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Page 30: Troubleshooting
Table 15 Troubleshooting Procedures Problem Possible Cause Solution a. Transformer unplugged a. Connect power 1. Timer does not display time b. No electric power at outlet b. Repair outlet or use working outlet of day c. Defective transformer c. Replace transformer d. - Page 31 Problem Possible Cause Solution a. Motor not operating a. Replace motor b. No electric power at outlet b. Repair outlet or use working outlet 6. Control valve stalled in c. Defective transformer c. Replace transformer regeneration d. Defective PC board d.
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