1. Manuals
  2. Brands
  3. Coldelite Manuals
  4. Freezer
  5. UC 511 G
  6. Operation & service manual

Coldelite UC 511 G Operation & Service Manual

Soft serve freezer single flavor counter model
Hide thumbs
Table of Contents

Advertisement

Quick Links

UC 511 G
Soft Serve Freezer
SINGLE FLAVOR COUNTER MODEL
OPERATION & SERVICE
MANUAL
COLDELITE CORPORATION OF AMERICA
3760 INDUSTRIAL DR. * WINSTON-SALEM, N.C.27105 * TEL.(910) 661-9893 * FAX (910) 661-9895
39

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the UC 511 G and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Coldelite UC 511 G

Summary of Contents for Coldelite UC 511 G

  • Page 1 UC 511 G Soft Serve Freezer SINGLE FLAVOR COUNTER MODEL OPERATION & SERVICE MANUAL COLDELITE CORPORATION OF AMERICA 3760 INDUSTRIAL DR. * WINSTON-SALEM, N.C.27105 * TEL.(910) 661-9893 * FAX (910) 661-9895...

  • Page 2: Foreword

    FOREWORD Thank you for selecting COLDELITE to meet today’s fast growing demands. Your COLDELITE freezer has been manufactured at one of the most modern manufacturing plants, utilizing the most advanced equipment and technology available in the industry. We at COLDELITE, take great pride...
  • Page 4 INDEX Page FOREWORD PART I INSTALLATION A) Uncrating B) Positioning the Machine C) Electrical Requirements D) Completing the installation PART II EXPLANATION OF CONTROLS A) Electronic Control Panel B) The Dispense Handle C) Proximity Switch D) Safety Switch E) Electric Control Panel F) Other Controls PART III INITIAL CLEANING PROCEDURE...

  • Page 6: Part I Installation

    Failure to closely follow operational and maintenance procedures may result in damage to the unit and/or void your warranty. Coldelite Corporation will not be responsible for any machine not properly maintained. In the event this unit should malfunction, please contact your Coldelite Distributor or an authorized service agency.

  • Page 7: C) Electrical Requirements

    Figure 5 receptacle within 6 feet of the freezer, is recommended. Coldelite freezers are equipped with protection for the beater motor. Should the line voltage drop, or in the unlikely event a In all installations, the machine must be properly grounded.

  • Page 8: Part Ii Explanation Of Controls

    Stand-by function PART II This position is used during prolonged idle periods. The EXPLANATION OF CONTROLS temperature of the product in both the mix tank(s) and freezer cylinder (s) is held at a safe temperature and controlled automatically by the thermostats. Product should never be A) Electronic Control Panel served when in this position as the “storage”...

  • Page 9: B) The Dispense Handle

    C) PROXIMITY SWITCH In AUTOMATIC function the proximity switch pos. 152 starts the motor when the hand, handling cup or cone, is in the range of the sensitivity preset by Coldelite. Note: Keep the sensor always clear and clean. Adjusting Proximity Switch The proximity switch pos.

  • Page 10: F) Other Controls

    The following is an explanation of the control panel controls: F) OTHER CONTROLS 1) BEATER MOTOR STARTER - activates the beater/auger 1) Refrigeration SOLENOID VALVES are located behind the left drive motor. In the "BEATER" mode, the starter is energized by side panel.

  • Page 11: Part Iii Initial Cleaning Procedure

    Once removed, the tube must be disassembled. To disassemble, PART III first remove the “SPLASH GUARD” by pulling it out of the tube. INITIAL CLEANING PROCEDURE This is a new machine and it must be completely disassembled, washed, and sanitized before starting. Proceed, as follows: 1) Remove the mix tank cover and items packed in the tank (spare parts, sanitizer, lubricant).
  • Page 12 Finally, remove the o-rings using the O-RING EXTRACTOR 4) Loosen and remove the two (2) dispensing head retaining included in the “start-up kit”. knobs. The knobs are removed by turning in a counter- clockwise direction. 5) Remove the dispensing head by pulling it straight towards you and away from the machine.
  • Page 13 6) Disassemble the dispensing head by first opening the Using the O-RING EXTRACTOR, remove the piston o-rings. dispense handle. Each piston o-ring groove is notched for easy insertion of the o- ring extractor. Pull the handle retaining rod out far enough to allow the first Turn the dispensing head over and remove the large o-ring from handle to disengage.
  • Page 14 8) Disassemble the beater/auger by first removing the rubber 10) Wash all the parts in luke warm water (80-85 F) using a mild beater shaft (lip) seal, simply slide it off the shaft. detergent and the cleaning brushes provided in the START- UP KIT.

  • Page 15: Part Iv Assembling The Freezer

    Mount the idler back. PART IV ASSEMBLING THE FREEZER Once the parts have been washed, rinsed and sanitized, the freezer is ready to be re-assembled. Prior to beginning the re- assembly procedure, sanitize your hands by submerging in the sanitizing solution. Begin to re-assemble as follows: A) Assembling the Beater/Auger 1) First, re-assemble the beater/auger assembly.

  • Page 16: B) Assembling The Dispensing Head

    6) Finally, insert the beater/auger into the freezer cylinder. Rotate the beater/auger until you feel the drive shaft engage and Holding the beater/auger horizontally, slide it straight into the push the beater/auger further back to properly seat. cylinder until it can go no further. IMPORTANT: Before installing the beater/auger, make certain the beater lip seal is in place and the idler is properly installed.
  • Page 17 2) First, remount the end piston O-rings onto the end pistons. 4) Insert the piston into the chamber of the dispensing head Simply roll onto the piston until they drop into the O-ring body making certain to align the square notch of the piston notches.

  • Page 18: C) Assembling The Gravity Feed Tubes

    6) Affix the dispensing head to the machine and fasten it onto ASSEMBLING THE GRAVITY FEED the two mounting studs. TUBES 1) Begin by gathering the parts needed to assemble the gravity feed tube. These parts include: A) the SPLASH GUARD, B) two (2) 3/4"...
  • Page 19 3) Slide the sleeve onto the tube. Please note that the slots in the sleeve should be at the top of the tube when installed. 4) Slide the splash guard into the tube. The machine is now completely assembled and ready to be sanitized.
  • Page 20 1) Mix the sanitizer (2 ounces of Steera Sheen green label or 4) Push selector button 571.1 to turn “OFF” the machine. equivalent) into a clean pail containing one gallon of warm water. This solution will make a 200 P.P.M. (parts per million) concentration of chlorine sanitizing solution.
  • Page 21 7) Allow the sanitizer to completely drain. Close the handle. HELPFUL SUGGESTION: When the sanitizer stops flowing, leave the handle open. Push selector button 571.2 to select the BEATER position. Let the machine run for three, four seconds to help remove the last of the sanitizer. CAUTION: We recommend the beater/auger be turned as little as possible during the washing and sanitizing operations.

  • Page 22: Part Vi Starting The Freezer

    2) Insert gravity feed tube(s) into the hole(s) at the bottom PART VI of the mix tank. STARTING THE FREEZER Only after the machine has been thoroughly cleaned and sanitized is the unit ready for production. Start the machine as follows: 1) Fill the tank with mix.
  • Page 23 5) When this function is on, pilot light L2 lit, the product is cooled MIX TANK REFRIGERATION down until it reaches the proper consistency according to the HOM calibration. The mix tank is provided with a time controlled refrigerated During this function the monitor displays a number indicating system.

  • Page 24: Part Vii Operating The Freezer

    Dispense the ice cream without exceeding the machine’s PART VII production rhythm as indicated in the table on page 28. If you do OPERATING THE FREEZER not exceed this pace and are careful to refill the machine with fresh mix, you can be sure you will never have to pause in selling ice cream, even during peak times.
  • Page 25 The plunger/splash guard keeps the mix. from splashing on the GRAVITY FEED VALVE - HOW TO OPERATE mix tank cover and serves as a device to eliminate potential AND MAKE ADJUSTMENTS clogging inside the tubes. The Gravity Feed Valve consists of two tubes, one sliding inside You may find it necessary to adjust the position of the outer tube the other, and a plunger/splash guard.

  • Page 26: Part Viii Routine, Periodic Cleaning

    3) Place a container or bucket under the spigot head. Slowly PART VIII pull the handle down and remove remaining product ROUTINE, PERIODIC from the cylinder. CLEANING PROCEDURES Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly. A well planned cleaning schedule will eliminate excessive waste of time and product within your organization.

  • Page 27: A) Refrigeration

    IMPORTANT: Operate unit only in the BEATER position when PART IX cleaning. Do not operate unit for excessive periods in the TECHNICAL INFORMATION BEATER position, one minute intervals per rinse is recommended. UC 511 7) Brush all surface areas, with brushes provided, to remove all mix particles.

  • Page 28: D) Proximity Switch

    “maximum” or “minimum”, be careful not to exert excessive torque (max. 40 Nmm) against the “stop”. Your COLDELITE machine has been designed, engineered and manufactured to achieve high performance and long durability. Failure to do so would damage the trimmer permanently.

  • Page 29: Trouble Shooting Guide

    TROUBLE SHOOTING GUIDE Problem Possible Cause Suggested Remedy 1) Product too soft. a) Drawing faster than machine can produce. a) Slow down draw rate. b) H.O.M. control out of calibration or malfunctioning. b) Contact authorized service agency. c) Machine short of Freon gas. c) Contact authorized service agency.

  • Page 30: Parts Identification

    PARTS IDENTIFICATION 1750250 1722620 1902300 1903290 1904390 1906350 Figure D 1745210 1746010 1720710 1746020 1745651 Figure A Code No. Description Code No. Description 1903290* Right side panel 1750250 Mix tank cover 1722620 Touch panel 1746020* Spring 1904390* Rear panel 1746010* Cover: rear drip tray 1902300 Left side panel...
  • Page 31 PARTS IDENTIFICATION 1664500 Figure F 1602300 1612150 3201321 Figure C Figure B Code No. Description Code No. Description 3201321 Motor 1612150 Connecting flange 1602300 Gearbox with motor 1664500 (SL) Sensor-mix level...
  • Page 32 PARTS IDENTIFICATION 1685510 1640520 1641463 1641464 1642110 Figure C 1641641 Code No. Description Code No. Description 1642110 End pusher 1641463 Scraper . 1641464 Rubber spacer 1640520 Beater 4xD85 1641641 Idler 1685510 Beater seal 1652022 1685260 1685280 1654010 1653320 Figure D Code No.
  • Page 33 PARTS IDENTIFICATION Figure E 1638150 L=225 1638090 1638400 1685430 Code No. Description 1638150 Splash guard, gravity feed tube L= 225 1638090 Sleeve, gravity feed tube 1638400 Gravity feed tube 1685430 O-ring...
  • Page 34 PARTS IDENTIFICATION 1727280 1727280 1727560 1724800 1724800 1727820 1727580 1727850 3301020 1731020 3306390 1740080 3203250 Figure F Code No. Description Code No. Description 1727580 Expansion Valve - Cylinder 1727850 Orifice for 1727580 3301020 Compressor 1727280 Solenoid valve body 3306390 Pressure switch 1724800 Solenoid valve coil 3203250...
  • Page 35 PARTS IDENTIFICATION T T C FigureG Code No. Description Code No. Description 1724350 (TTA) Contactor - motor 1722210 (ITR) Circuit breaker 1724350 (TTC) Contactor - compressor 1722310 (TEC/TE1) Temperature sensor 3213090 (TRI) Transformer 1722990 (TR2) Transformer 24/11 Volt 1727720 Microprocessor/ Eprom 1722020 (CPU) Electronic board 1722350...
  • Page 36 WIRING DIAGRAM...

  • Page 37: Wiring Diagram

    WIRING DIAGRAM CPU: Central processing unit (Electronic Board) RTA: Overload protection for beater motor Unité centrale de procès Protection thermique pour moteur malaxeur Unidad de proceso central Relé térmico para motor agitador EVC: Cylinder solenoid valve Elect. interference suppressor Soupape électrique cylindre Snubber (filtre antinuissance) Electroválvula cilindro Supresor de parásitos...
  • Page 38 SPARE PARTS LIST CODE DESCRIPTION QUANTITY 1540130 SPATULA 1540140 OR EXTRACTOR S.S 1601190 HOPPER COMPLETE With Valves 1602300 MOTORGEARBOX - complete - 115 Volts 1611031 GASKET - FRONT 1612150 CONNECTING FLANGE 1638400 FEEDING TUBE - plastic - two Oring 1638090 SLEEVE for 1638400 - plastic - grav.
  • Page 39 DRIP TRAY - rear L 380 1746010 COVER - Rear drip tray hole 1746020 SPRING 1750250 COVER - Mix tank - white 1780491 DECAL - "Coldelite" logo 1780492 DECAL - front 1780970 WIRING DIAGRAM 1902300 PANEL - Left side 1903290...

Table of Contents