Related Manuals for Lincoln Electric AC2400
Summary of Contents for Lincoln Electric AC2400
- Page 1 Models AC2400 & AC2440 PowerLuber Grease Gun 79 D7 Section JULY 2009 Page Form 430233...
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Page 2: Table Of Contents
Models AC2400 & AC2440 PowerLuber Grease Gun NOTE: Grease cartridges are not included. f) I f operating a power tool in a damp location is un avoidable, use a residual current device (RCD) pro Table of Contents tected supply. Use of an RCD reduces the risk of electric shock. General Power Tool Safety Warnings........2 NOTE: The term “residual current device (RCD)” may Electrical Safety.................2 be replaced by the term “ground fault circuit interrupter Tool Use and Care……………………........3 (GFCI)” or “earth leakage circuit breaker (ELCB)”. Service…………………………………........3 3) Personal safety !"#$%&$'(%)*+,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,- a) Stay alert, watch what you are doing and use com General Description..............4 mon sense when operating a power tool. Do not use a Inspection.................4 ".4$%'-..3'4#+3$'5.('*%$'-+%$6'.%'(,6$%'-#$'+,0($,)$' Operation................4 of drugs, alcohol or medication. A moment of inattention Exploded V iew a nd P art L ist…………........…8 while operating power tools may result in serious personal Troubleshooting..............11 injury. -
Page 3: Tool Use And Care
Models AC2400 & AC2440 PowerLuber Grease Gun e) Maintain power tools. Check for misalignment or TOOL USE AND CARE binding of moving parts, breakage of parts and any <1 Do not use the PowerLuber if the switch does not turn it on other condition that may affect the power tool’s opera and off. A PowerLuber that cannot be controlled with the tion. If damaged, have the power tool repaired before switch is dangerous and must be repaired. use. Many accidents are caused by poorly maintained <1 Disconnect the plug from the power source before making power tools. any adjustments, changing accessories or storing Power f) K eep cutting tools sharp and clean. Properly main Luber. Such preventive safety measures reduce the risk of tained cutting tools with sharp cutting edges are less starting the PowerLuber accidentally. likely to bind and are easier to control. <1 Store idle PowerLubers out of the reach of children and do g) Use the power tool, accessories and tool bits, etc., not allow persons unfamiliar with the PowerLuber or these in accordance with these instructions, taking into instructions to operate it. PowerLubers are dangerous in the account the working conditions and the work to be hands of untrained users. performed. Use of the power tool for operations different <1 Maintain PowerLubers. Check for misalignment or binding from those intended could result in a hazardous situation. of moving parts, breakage of parts and any other condition 5) Service that may affect the PowerLuber’s operation. If damaged, *7'8*9$'5.(%'".4$%'-..3'!$%9+)$6'25'*':(*3+;$6'%$"*+%' have the PowerLuber repaired before use. ... -
Page 4: General Description
Models AC2400 & AC2440 PowerLuber Grease Gun GENERAL DESCRIPTION Appropriate use The Lincoln PowerLuber was developed for manual lubrication of grease points and includes a safety valve, stroke counter, The double insulated system is intended to protect the output lever, whip hose with coupler and 6foot power cord. user from shock resulting from a break in the tool’s internal insulation. Observe all normal safety precautions to avoid The PowerLuber is driven by a small electric motor connected electrical shock. to a threestage planetary gear reducer. The rotary motion of the motor is converted into a reciprocating motion of the INSPECTION plunger through an eccentric and yoke mechanism. The 1. Visually inspect for damaged, loose or missing parts. PowerLuber is a positive displacement single acting pump. 2. If tool is worn or damaged, remove from service. Contact an authorized service center for damage assessment or repair. Safety Valve The safety valve (Fig. 1) is factory set to relieve pressure OPERATION above 7000 psi (482 bar). The valve also is an indicator of the Changing “L” or “H” Mode bearing and lubrication line conditions. If grease comes out To change the mode of operation: of the safety valve, it indicates a clogged or tight bearing or &((%*31).17%*#,1:)..#$(1(/%+1?#@).#1$)*(%*4%*3174?.%$'(%)*16%(/1(/#1 PowerLuber. Stroke counter To prevent damage to the gears in the transmission, the The tool is equipped with capability for calibration. This is ac motor must be completely stopped before changing the $)9"7%+/#01?;19#'+4.%*3126#%3/%*3513.#'+#1E)61)4("4(1'*01 lever to the “L” or “H” (low or high) mode of operation. dividing the weight of grease by number of strokes. Simply put your thumb on the stroke counter button (Fig. 1) during opera... - Page 5 Models AC2400 & AC2440 PowerLuber Grease Gun VENT/BULK FILL VALVE Page Number 5 Form 430233...
- Page 6 Models AC2400 & AC2440 PowerLuber Grease Gun Installing Grease Cartridge To Fill The Gun from Bulk Container 1. Unscrew the grease tube assembly from the PowerLuber. 1. Remove pump assembly from grease tube assembly. 2. Visually check the follower seal lip direction before load 2. Pack lubricant into cavity of the pump assembly. ing a new cartridge. The follower seal lip must be directed 3. Insert the open end of the grease tube assembly into lubri toward the follower handle or rear side for cartridge loading. cant (see Fig. 3). Slowly pull the follower handle back while See Fig. 2. (To change the direction of the follower seal, pushing the grease tube assembly deeper into the lubricant unscrew tube cap from grease tube assembly and pull on to prevent air pockets from being pulled into the grease the handle to remove follower seal from tube. Flip follower tube assembly. seal over and reassemble.) 4. When the follower rod is fully extended, pull it sideways to 3. Pull back on the follower handle and latch the follower rod latch the rod groove into the keyhole slot in the grease tube groove into the slot on the tube cap. assembly cap. 4. Remove the plastic cap from the grease cartridge and 5. Loosely assemble the pump assembly to the grease tube insert cartridge into the container tube. assembly. Release the follower rod from the grease tube 5. Remove the pull tab from grease cartridge and screw assembly cap and disengage the follower rod from the fol...
- Page 7 Models AC2400 & AC2440 PowerLuber Grease Gun To Expel Air Pockets 1. Withdraw the follower rod from the grease tube assembly cap and engage it with the follower by rotating the follower handle. F,1 8*+$.#61(/#1>#*(I?47J1&771>'7>#1(6)1(4.*+,11TM#.(1@).$#1)*1 (/#1@)77)6#.1/'*07#14*(%713.#'+#1E)6+1(/.)43/1(/#1)"#*%*31 %*1(/#1>#*(I?47J1&771>'7>#, -,11=%3/(#*1(/#1>#*(I?47J1&771>'7>#, 4. Pull the trigger in short bursts to operate gun until trapped air is expelled. Disengage the follower rod from the follower by rotating the follower handle. Push the follower rod into the grease tube assembly. 5. If step 2 fails, unscrew the grease tube assembly 11/2 turns from the pump assembly. 6. Exert force on the follower handle until lubricant oozes from the grease tube assembly and pump assembly inter face. 7. Tighten grease tube assembly into the pump assembly. Disengage the follower rod from the follower by rotating the follower handle. Push the follower rod into the grease tube assembly. Page Number 7 Form 430233...
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Page 8: Exploded V Iew A Nd P Art L Ist
Models AC2400 & AC2440 PowerLuber Grease Gun Page Number 8 Form 430233... - Page 9 Models AC2400 & AC2440 PowerLuber Grease Gun Page Number 9 Form 430233...
- Page 10 Models AC2400 & AC2440 PowerLuber Grease Gun Service Parts List Item Description Part Number Packing 34793 Grease Tube Assembly 271882 Flexible Hose 30” w/Gasket 1230 Coupler 5852 Follower Assembly Kit 286089 Handle Kit 286090 Rod, Follower Kit 286091 Hose Clip Kit 286092 Cord Kit 286156 Trigger Kit 286179 Cord Protector Kit 286157 Gear Selector Kit 286097 1/827 NPT Screw 261227 Handle Kit 286170 Gasket Kit 271884 Decal Kit 286239 Safety Valve Assembly Kit 286213 Pump Assembly Kit...
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Page 11: Troubleshooting
Models AC2400 & AC2440 PowerLuber Grease Gun TROUBLESHOOTING Condition Possible Cause Corrective Action Motor fails to run. No power Check power cord connection with outlet. Loose wire connection. Disassemble handle and check wiring for loose connection. Faulty switch. Replace switch. Worn motor brushes. Replace motor. Burned motor. Replace motor. PowerLuber fails to Grease tube assembly is out of grease. Check that grease tube dispense grease. assembly has grease. Loss of prime. Repeat priming operation. Ball check item 19 is not functioning. Remove Items 19 and clean and inspect ball seat area. PowerLuber continues Air may be trapped in several locations Empty grease tube to lose prime. 1%*1$)*('%*#.1'@(#.1?47J1&77%*3, '++#9?7;D1.#&771'*01.#"#'(1 priming instructions. Follower may be binding in grease *Replace grease tube assembly tube assembly. Item 2. - Page 12 Models AC2400 & AC2440 PowerLuber Grease Gun THIS PAGE LEFT BLANK INTENTIONALLY. U+%'IB'$%&$V Americas: Europe /Africa/Middle East © Copyright Lincoln Industrial 51 Changi Business Park One Lincoln Way Lincoln GmbH Corporation 2009 Central 2 St. Louis, MO 631201578 HeinrichHertzStr. 28 Printed in USA #0906 The Signature 69190 Walldorf Germany Singapore 486066 Phone +1.314.679.4200 Phone/Fax +49.6227.330/259 Web site: Phone +65.6588.0188 Fax +1.800.424.5359 www.lincolnindustrial.de www.lincolnindustrial.com Fax +65.6588.3438 Page Number 12 Form 430233...