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GMAW
Push-Pull Gun
Prince
Safety Depends on You
Lincoln arc welding equipment is
designed and built with safety
in mind. However, your overall
safety can be increased by proper
installation...and thoughful opera-
tion on your part. DO NOT
INSTALL, OPERATE OR REPAIR
THIS EQUIPMENT WITHOUT
READING THIS MANUAL AND
THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT.
And, most importantly, think before
you act and be careful.
OPERATOR'S MANUAL
World's Leader in Welding and Cutting Products
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
OPERATOR'S MANUAL
®
XL/Spool Gun
Model #350 (factory model)
For use with Cabinet K1583-1
Sales and Service through Subsidiaries and Distibutors Worldwide
IM599
MK 091-0416
November 2001
This manual covers equipment which is no
longer in production by The Lincoln Electric Co.
Speci cations and availability of optional
features may have changed.
Premier Manufacturer of Industrial Motors
Rev. M
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Table of Contents
Troubleshooting
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Summary of Contents for Lincoln Electric Prince XL
- Page 1 XL/Spool Gun Model #350 (factory model) For use with Cabinet K1583-1 This manual covers equipment which is no longer in production by The Lincoln Electric Co. Speci cations and availability of optional features may have changed. Safety Depends on You...
- Page 2 Prince™ XL - Owner's Manual - Page i...
- Page 3 Prince™ XL - Owner's Manual - Page ii...
- Page 4 Prince™ XL - Owner's Manual - Page iii...
- Page 5 Prince™ XL - Owner's Manual - Page iv...
- Page 6 Prince™ XL - Owner's Manual - Page v...
- Page 7 Prince™ XL - Owner's Manual - Page vi...
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Page 8: Table Of Contents
Table of Contents ............ AFETY ONSIDERATIONS ............S NSTALLATION ECTION ............... 3 ECHNICAL PECIFICATIONS ............4 UPPORT QUIPMENT EQUIRED ............. 4 OOLANT ECOMMENDATIONS ............... 4 ORCH ONNECTION .............. 5 NSTALLING POOL SSEMBLY ..............6 NTERCONNECTIONS ............S PERATION ECTION ................7 ENERAL ................ - Page 9 THIS PAGE INTENTIONALLY BLANK...
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Page 10: Installation
All ratings are at 25V using Argon Gas Torch weight (less wire & leads) • Air cooled - 46.5 oz (1.3 kilogram) * Maximum ipm varies depending on input voltage, wire size and the control box used. Prince XL - Owner's Manual - Page 3... -
Page 11: Support Equipment Required
The gas hose is secured over the barbed gas fi tting with a tie wrap. The cabinet end of the gas hose uses our standard gas fi tting (1/8” - 27 nps), whereas the spool gun uses a 5/8” - 18 IAA RH male gas fi tting. Prince XL - Owner's Manual - Page 4... -
Page 12: Installing Spool Assembly
Replace spool cover, making sure opening is over liner. Note: The brake paddle assembly is designed to automatically control spool drag and keep the wire from jumping off the spool. Prince XL - Owner's Manual - Page 5... -
Page 13: Interconnections
NTERCONNECTIONS PRINCE™XL TORCH COBRAMATIC I CABINET (150-005, 150-205, K1583-1) ELECTRICAL CABLE WIRE CONDUIT POWER CABLE GAS HOSE WATER HOSE - OPTIONAL PRINCE™XL SPOOL GUN WC-1 WELD CONTROL BOX Prince™ XL - Owner's Manual - Page 6... -
Page 14: Operation
The other side of the PC board houses the motor connectors and ribbon cable. Locking disks behind the pot knob provides a stop at the minimum and maximum pot settings. Prince XL - Owner's Manual - Page 7... -
Page 15: Drive Roll And Idler Rolls
3. Once the drive roll is loose, continue to spin drive roll in the clockwise direction to remove the drive roll from the torch. 4. Install a new drive roll on the left-hand threaded shaft. The drive roll will self-tighten when it is feeding wire. Prince XL - Owner's Manual - Page 8... -
Page 16: Accessories
" 6 " 5 " 2 " 2 " 6 " 6 " 5 " 5 " 4 t l l e l l , l e o l l i t . Prince XL - Owner's Manual - Page 9... -
Page 17: Gas Cups - Air Cooled
/ " / " l l u ATER OOLED ARREL " 8 " 3 " 8 " 3 " 2 " 3 " 8 " 3 . ) * e i l Prince XL - Owner's Manual - Page 10... -
Page 18: Barrel Liners
ARREL SSEMBLIES ALL BARRELS RATED AT 100% DUTY CYCLE Standard 003-1980 150 Amp, Air Cooled Standard 003-1973 300 Amp, Water Cooled Standard, curved 003-1986 150 Amp, Air Cooled Prince XL - Owner's Manual - Page 11... - Page 19 200 Amp Air-Cooled barrel with Kool Cup adapter & cup OPTIONAL Standard Curved, 400 Amp Water-Cooled barrel with water cooled cup OPTIONAL Standard Curved, 200 Amp Air-Cooled barrel with Finned Copper Cup Prince XL - Owner's Manual - Page 12...
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Page 20: Optional Barrels
25' 7 Pin Amphenol Extension Cable ....(MK) 005-0260 Used to extend the spool gun. Two cables may be joined together for 50' extension. Power & gas cables not included. Prince XL - Owner's Manual - Page 13... -
Page 21: Heavy Duty Contact Tips
" 8 t l l INNED OPPER OOLED ARREL . I . D . I . D . I . D . I . D " 2 " 8 " 8 " 4 Prince XL - Owner's Manual - Page 14... -
Page 22: Kool Cup Adapter & Cups
Note : Must be used with Kool Cup Adapter and Cup Retaining Nut with straight air cooled barrel assemblies. " 3 " 0 " 5 " 5 - " " 6 " 6 Prince XL - Owner's Manual - Page 15... - Page 23 ESAB (L-TEC) / M ASTER P/N 005-0206 An amphenol adaptor cable and gas/power lug are all that is needed to connect to the Migmaster. ESAB (L-Tec-Linde) MigMaster 250 Adaptor kit includes everything needed. Prince XL - Owner's Manual - Page 16...
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Page 24: Maintenance
See the “Recommended spare parts list” for the most commonly replaced parts. - - - l l o - - - Prince XL - Owner's Manual - Page 17... - Page 25 t i u l d I l l o t i u l d I l l o c t i l l o l d I l l o Knob 401-0521 Idler Roll 511-0001 “O” Ring 303-0540 449-0542 Drive Roll 511-0101 Micro Switch 117-0520...
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Page 26: Troubleshooting
To test, check each wire for continuity and shorts. With the increased torque rating in the current Prince XL motor, P/N 211-0071, it now draws about twice as much current on start-up as the original Prince motors P/N’s 211-0054 &... -
Page 27: Troubleshooting Guide
c t i i t c c t i c t i i t c . e l c t i . y t ; s t . y l . y l . y l . y l . e l . -
Page 28: Testing The Torch
Check the resistance across pin “D” (wiper) and pin “G”. The resistance should vary from 5K - 0 ohms. ESTING THE ICRO WITCH Using the torch Amphenol, check for continuity across pins “E” and “F” when the trigger is pressed. Prince XL - Owner's Manual - Page 21... -
Page 29: Appendices
Water Cooled (LE) (MK) 45° Barrel Assembly, 7” ........29 003-2090 Spool Assembly ........30 Air Cooled Lead Assembly ........31 Water Cooled Lead Assembly ........32 Spool Gun Lead Assemlby ........33 Control Cable .............34 Schematic............35 Prince XL - Owner's Manual - Page 22... - Page 30 XPLODED MK P/N 003-1972 t Q . y t Q . y t Q . y t Q . y t i l c t i l d I l d I t t i Note: If Cobramatic Wire Feeder is equipped with a gas solenoid kit, a modi- l d i fi...
- Page 31 ORCH XPLODED MK P/N 003-1259 Prince™ XL - Owner's Manual - Page 24...
- Page 32 POOL . LE P/N K1692-1, MK P/N 001-1375 . LE P/N L10984-2, MK P/N 001-1376 Prince™ XL - Owner's Manual - Page 25...
- Page 33 . 7”, E OOLED TRAIGHT ARREL XPLODED LE P/N S23978-23, MK P/N 003-1980 150 AMP, 100% D YCLE N . o N . o N . o N . o t Q . y t Q . y t Q . y t Q .
- Page 34 45° B . 7”, E OOLED ARREL XPLODED LE P/N S23978-25, MK P/N 003-1986 150 AMP, 100% D YCLE N . o N . o N . o N . o t Q . y t Q . y t Q . y t Q .
- Page 35 . 7”, E ATER OOLED TRAIGHT ARREL XPLODED LE P/N S23978-22, MK P/N 003-1973 300 AMP, 100% D YCLE N . o N . o N . o N . o Q . y Q . y Q . y Q .
- Page 36 45° B . 7”, E ATER OOLED ARREL XPLODED LE P/N S23978-24, MK P/N 003-1987 300 AMP, 100% D YCLE N . o N . o N . o N . o Q . y Q . y Q . y Q .
- Page 37 POOL SSEMBLY XPLODED MK P/N 003-2090 Prince™ XL - Owner's Manual - Page 30...
- Page 38 OOLED SSEMBLY t t i t t i t t i t t i t t i t t i t t i t t i t t i t t i & & & & & Prince™ XL - Owner's Manual - Page 31...
- Page 39 ATER OOLED SSEMBLY t t i t t i t t i t t i t t i t t i t t i t t i t t i t t i & & & & & N t u N t u N t u N t u...
- Page 40 POOL SSEMBLY t t i t t i t t i t t i t t i t t i t t i t t i t t i t t i t t i t t i t t i t t i t t i &...
- Page 41 LECTRICAL ONTROL ABLE Prince™ XL - Owner's Manual - Page 34...
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Page 42: Electrical
® XL E RINCE LECTRICAL Prince™ XL - Owner's Manual - Page 35... - Page 43 MK Warranty Repair Stations for MK Products Current as of 10/1/01 Please visit our website for up-to-date listing www.mkproducts.com ARC PRODUCTS ALABAMA San Diego, CA AIRGAS - SOUTH, INC. 619/628-1022 Birmingham, AL ARCO WELDER REPAIR 205/251-6835 Santa Fe Springs, CA INDUSTRIAL WELDING SERVICES 562/921-5240 Quinton, AL...
- Page 44 MK Warranty Repair Stations for MK Products Current as of 10/1/01 Please visit our website for up-to-date listing www.mkproducts.com TRI-STATE SALES & LEASING COLORADO Lake City, FL AIRGAS - INTERMOUNTAIN, INC. 904/397-3340 Colorado Springs, CO TRI-TECH 719/473-1947 Sarasota, FL WELDERS & EQUIP. SVC. & TESTING 941/758-3825 Littleton, CO V.A.
- Page 45 MK Warranty Repair Stations for MK Products Current as of 10/1/01 Please visit our website for up-to-date listing www.mkproducts.com AIRGAS-MID AMERICA, INC. KENTUCKY Evansville, IN GENERAL WELDING PRODUCTS 800/424-8905 Louisville, KY B & H ELECTRIC 502/635-5218 Seymour, IN RED-D-ARC 812/522-5607 Lexington, KY COX EQUIPMENT COMPANY 800/245-3660...
- Page 46 MK Warranty Repair Stations for MK Products Current as of 10/1/01 Please visit our website for up-to-date listing www.mkproducts.com HAUN WELDING SUPPLY WESAR COMPANY Syracuse, NY Three Rivers, MI 315/463-5241 616/483-9125 NORTH CAROLINA MINNESOTA HOLOX LTD. MINNEAPOLIS OXYGEN CO. Colfax, NC Minneapolis, MN 336/996-1974 612/588-8855...
- Page 47 MK Warranty Repair Stations for MK Products Current as of 10/1/01 Please visit our website for up-to-date listing www.mkproducts.com ARC SERVICES, INC. BILL’S WELDER REPAIR Toledo, OH Oklahoma City, OK 419/478-6204 405/232-4799 BELAIR PRODUCTS, INC. MUNN SUPPLY Akron, OH Enid, OK 330/253-3116 580/234-4120 BIG RIVER ELECTRIC...
- Page 48 MK Warranty Repair Stations for MK Products Current as of 10/1/01 Please visit our website for up-to-date listing www.mkproducts.com TENNESSEE VIRGINIA NEXAIR AIR PRODUCTS & CHEMICALS, INC. Memphis, TN Bristol, VA 901/523-6821 540/669-3161 TRAMCO ARC WELDERS, INC. Bristol, TN Ashland, VA 423/968-4499 804/798-1818 NATIONAL RENTAL &...
- Page 49 MK Warranty Repair Stations for MK Products Current as of 10/1/01 Please visit our website for up-to-date listing www.mkproducts.com WISCONSIN M.R.T. REPAIR CENTER, INC. Montreal, Quebec 514/648-0800 INTERSTATE WELDING SALES CORP. Appleton, WI OZARK ELECTRICAL MARINE LTD. 920/734-7173 St. Johns, Newfoundland 709/726-4554 PRAXAIR DISTRIBUTION, INC.
- Page 52 THIS PAGE INTENTIONALLY BLANK...
- Page 53 Effective March 1, 2001 This warranty supersedes all previous MK Products warranties and is exclusive, with no other guarantees or warranties expressed or implied. LIMITED WARRANTY - MK Products,Inc.,Irvine,California Classifi cation of any item into the foregoing categories shall be at warrants that all new and unused equipment furnished by MK the sole discretion of MK Products.
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Questions and answers
Does this hook up to Lincoln power mig 350mp? It’s the prince extra lite spool gun