Apollo Radius Owner's Manual
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Apollo Radius Owner's Manual

Apollo bicycle owner's manual
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  • Page 3: Part

    Congratulations on your purchase. Your Apollo bicycle has been fully tested and carefully produced with performance, comfort and safety in mind. With proper care and maintenance your bicycle will give you years of riding pleasure. Use this owner’s manual as a guide for the recommended maintenance and safe usage of your new bicycle.
  • Page 4 Comprehensive Maintenance Page 27 – 67 PART 7 Contact Addresses Back Cover RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469 PART 2 Parts Classification Pages 4 – 7 PART 4 Bicycle Care & Servicing Pages 22 – 26...

  • Page 5: Table Of Contents

    - cotterless cranks (three piece) - chain - freewheel - coaster hub Derailleur Systems - rear derailleur - front derailleur Reflectors Accessories Troubleshooting 6. PURCHASE DETAILS 7. CONTACT ADDRESS RAOM0507 Apollo Bicycle Company Pty. Ltd. Back cover ABN: 60 001 914 469...

  • Page 6: Part

    Seat Post Binder Bolt Seat Stay Rear Reflector Rear Brake Wheel Reflector Freewheel Gear Control Cable Rear Derailleur RAOM0507 Apollo Bicycle Company Pty. Ltd. Its frame is lighter than Handlebar Stem Head Set Head Tube Seat Tube Down Tube Front Derailleur Rear Gear...

  • Page 7: Suspension Bicycles

    Head Tube Pedal Crank Arm Bottom Bracket Axle Chainwheel Tyre Valve Chainstay Drive Chain Tyre RAOM0507 Apollo Bicycle Company Pty. Ltd. Shift Lever Brake Lever Control Cables Reflector Upper Fork (Suspension) Protective Boot Fork Brace Front Brake Lower Fork (Suspension)

  • Page 8: Bmx Bicycles

    Seat Seat Post Seat Post Binder Bolt Seat Stay Rear Reflector Wheel Reflector Rear Sprocket Training Wheel RAOM0507 Apollo Bicycle Company Pty. Ltd. Crash Pad Handlebar Stem Head Set Head Tube Crash Pad Seat Tube Down Tube Chain Guard Crank Arm...

  • Page 9: Road Bicycles

    Bottom Bracket Axle Toe Strap Toe Clip Pedal Crank Arm Chainwheel Chainstay Tyre Valve Chain Tyre RAOM0507 Apollo Bicycle Company Pty. Ltd. Brake Control Cable Front Reflector Brake/Shift Lever Handlebar Front Brake Brake Pad Wheel Reflector Front Fork Front Hub Spokes...
  • Page 10 RAOM0507 Apollo Bicycle Company Pty. Ltd. FRAME SIZE Choosing the appropriate frame and wheel size is imperative when purchasing a new bicycle. For safe riding the size of your bicycle should properly match your build. In the case of children, a bike should never be bought with aim of “growing into it”.
  • Page 11 Suggested Frame Size Frame Size for for Mountain or Hybrid Road Bikes Bikes 37cm(14.5”) 43cm(17”) 50cm(19.5”) 45cm(18”) 55cm(21.5”) 50cm(19.5”) 57cm(22.5”) 52cm(20.5”) 60cm(23.5”) 53cm(21”) - 56cm(22”) 63cm(25”) 58cm(23”) - 60cm(23.5”) RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 12: Page

    RAOM0507 Apollo Bicycle Company Pty. Ltd. RIDING POSITION 1. Saddle Height To ensure pedalling efficiency, safety and rider comfort it is crucial that the seat is set at the correct height. The rider’s leg length is used to determine the appropriate saddle position. When the seat is positioned correctly the rider’s leg should not strain...

  • Page 13: Handlebar Height

    Handlebar Binder Bolt Exceeds 2 1/2" (64mm) Updated 23/05/07 Stem Wedge Bolt Maximum Height/ Minimum Insertion Mark RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 14: Safety Checklist

    - Check the clamp underneath the saddle is firmly secured to the saddle post - Check frame clamping mechanism is tightly fastened - Ensure that the minimum insertion mark cannot be seen on the saddle pillar RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469 Updated 23/05/07...

  • Page 15: Steering

    - Check the rear suspension components for excessive wear or side play - If the suspension components come with a separate, specific manual, refer to this for more in depth information Updated 23/05/07 RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 16: Helmets

    RAOM0507 Apollo Bicycle Company Pty. Ltd. 11. Safety & Accessories - Check that all reflectors are attached correctly and visible - For riding at night, fit fully functioning dynamo or battery powered lights - Check that the bell is fully operational...

  • Page 17: Riding Safely

    - Ensure your vision or control of the bicycle is not obstructed by any items you may be transporting. - Do not use items that may impede your hearing. e.g. Headphones Updated 23/05/07 RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 18: Night Riding

    RAOM0507 Apollo Bicycle Company Pty. Ltd. Wet Weather - Ride more cautiously in wet weather. Avoid sudden braking, slow overall riding pace and approach corners more carefully. - Brake sooner, stopping distance increases in wet conditions. - Remember pot holes and slippery surfaces such as line markings and tram tracks all become more hazardous in the wet.

  • Page 19: Hill Technique

    Caution: When riding downhill never take your hands off the handlebars, or feet off the pedals. Updated 23/05/07 RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 20: Gears . How To Operate

    The more gears fitted to the bicycle the greater choice available to the rider. TYPES OF GEAR SHIFTERS - Hand Grip Shifters - Below Bar Shifters - Dual Control Shifters RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469 Updated 23/05/07...

  • Page 21: Operating Principles

    To extend the life of your chain avoid using extreme gear combinations as shown in the diagrams below. High Medium Recommended Chainwheel/Rear Sprocket Gear Combinations Updated 23/05/07 High Medium RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 22: Hand Grip Shifters

    By pushing the lower left lever with your thumb the chain will move from the smaller to the larger chainring. To clarify please refer to the following diagram. RAOM0507 Apollo Bicycle Company Pty. Ltd. Left Low gear front High gear rear...

  • Page 23: Dual Control Shifters

    One firm push shifts the chain one cog, while continuing to press will move the chain over multiple cogs. High Gear Rear Low Gear Rear Updated 23/05/07 Rapid Fire Shifters Low Gear High Gear Front RAOM0507 Apollo Bicycle Company Pty. Ltd. Front ABN: 60 001 914 469...

  • Page 24: Basic Maintenance

    Deflate the tyres to half pressure and hang the bicycle off the ground. Store away from electric motors as ozone emissions may damage the rubber and paint. Do not cover with plastic as rusting may occur due to “sweating.” RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469 Updated 23/05/07...

  • Page 25: Security

    Use a high quality bicycle lock that will resist hack saws and bolt cutters. High Security using a U - Lock Updated 23/05/07 Solid Post Bicycle Frame U - Lock Rear Wheel RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 26: Schedule 1. Lubrication

    You run the risk of potentially damaging your bicycle or yourself from falling if your bike is not correctly serviced or adjusted. RAOM0507 Apollo Bicycle Company Pty. Ltd. Lubricate chain lube or light oil lube or light oil...

  • Page 27: Schedule 2. Service Checklist

    Failure to replace can cause the component to suddenly fail when riding, which may result in serious injury or even death. Updated 23/05/07 Page Reference 44, 61 32, 38, 52 RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...
  • Page 28 10mm, 12mm, 13mm, 14mm, 15mm 8. Torque wrench with Newton Meter increments 9. Tyre levers 10. Crank remover 11. Tube repair kit RAOM0507 Apollo Bicycle Company Pty. Ltd. Component Front axle nuts Rear axle nuts Handlebar clamp nut Head stem expander bolt...

  • Page 29: Wheels And Tyres

    Rims: Brakes can become ineffective if dirt or grease accumulate on the rims. Check that your rims are clean and dry before using. Take care to prevent oil contact on the rim braking surfaces when lubricating your bicycle. Updated 23/05/07 RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 30: Tyre Inspection

    Service station pumps and pencil type automotive tyre gauges should not be relied upon for consistent, accurate readings. A good quality dial gauge should be used as it is far more accurate and RAOM0507 Apollo Bicycle Company Pty. Ltd. 241 - 344 k.p.a. (35-50 p.s.i.) 276 - 448 k.p.a.
  • Page 31 Quick release adjustments are still necessary even if secondary retention devices are fitted. Failure to properly adjust the quick release mechanism may lead to wheel instability, which ultimately could cause the rider to lose control and fall. Updated 23/05/07 RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...
  • Page 32 7. Reset the brake quick release and check the brake pad clearance. If required, adjust the brake cable/pad clearance. Caution: Take care to correctly refit a rear wheel. Failure to do so may be dangerous. RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469 Updated 23/05/07...

  • Page 33: Correct Quick Release Axle Setting

    5. When the jagged edges on the Quick Release clamping parts actually begin to cut into the bicycle frame/fork surfaces the wheel is firmly secured. 6. To operate a Quick Release seat post binder mechanism follow the same process. Updated 23/05/07 RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...
  • Page 34 8. Insert grease into each clean or new ball bearing and into the inner cups of the hub, and refit. 9. Re-assemble the hub axle in reverse sequence to disassembling, taking care to properly re-adjust the bearing cones. RAOM0507 Apollo Bicycle Company Pty. Ltd. Ball Bearings Bearing Cone Hub Body Cone Locknut...
  • Page 35 Check pressure with a tyre air pressure gauge. 17. Replace the wheel into the frame and adjust gears, brakes and quick release levers as necessary. Updated 23/05/07 RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 36: Tyre Valve

    ™ - Schraeder is a registered Trademark Schraeder Valve Presta Valve of the Schraeder Corporation Inc. (Car/American) (French) RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469 Updated 23/05/07...

  • Page 37: Steering System

    Handlebar Binder Bolt Stem bolt Stem bolt Maximum Height/ Minimum Insertion Mark Expander Bolt Wedge MTB Handlebar Stem RAOM0507 Apollo Bicycle Company Pty. Ltd. Maximum Height/ Minimum Insertion Mark Expander Bolt Wedge Head Tube Handlebar Clamp Bolts Maximum Height/ Minimum Insertion Mark...

  • Page 38: Handlebar / Forks

    Replacement forks must have the same rake, length and inner tube diameter as those originally supplied on the bicycle. RAOM0507 Apollo Bicycle Company Pty. Ltd. Brake Lever Grip Drop Bar Expander Wedge...

  • Page 39: Bicycle Suspension

    The rider needs to familiarise themself with the suspension system before attempting riding at great speeds or down hilling. Failure to do so could cause the rider to lose control and fall. Updated 23/05/07 RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 40: Headset

    Adjustments are made using an Allen headed compression bolt, and then are fastened by clamping the handlebar stem directly onto the fork steerer. RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469 Lock Nut Lock Washer...
  • Page 41 Bearing Dust Cover Bearing Retainer Installed By Factory Upper Headset Cup Headtube Lower Headset Cup Bearing Retainer Bearing Dust Cover Headset Crown Race Fork RAOM0507 Apollo Bicycle Company Pty. Ltd. Handlebar Stem Cap Bolts Stem Cap ABN: 60 001 914 469...

  • Page 42: Rotor Installation & Adjustment

    CABLE COMPLETE ASSEMBLY ROTOR CABLE ASSEMBLY RAOM0507 Apollo Bicycle Company Pty. Ltd. Rotor Headset A rotor is a special headset mechanism used on some BMX Freestyle bikes. It enables the handlebars to be turned 360 degrees without tangling the brake cables. In this system the front brake cable is connected to the right control lever via the hollow headstem and the fork.

  • Page 43: Saddle & Seat Post

    Replace the seat post into the frame and adjust and fasten. Updated 23/05/07 Adjusting Bolt Micro Adjustable Seat Post Seat Clamp Nut Standard Seat Post RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...
  • Page 44 CAUTION: If your bicycle is fitted with a suspension type seat post check that this is intact and functioning properly. RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469 Updated 23/05/07...

  • Page 45: Brakes

    If your bicycle is fitted with a Quick Release wheel mechanism, ensure that this is securely closed after any brake adjustment. Never ride a bicycle unless the mechanism is firmly locked in the closed position Updated 23/05/07 RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 46: Sidepull Callipers

    RAOM0507 Apollo Bicycle Company Pty. Ltd. Lubrication (calliper brakes) Lubricate the brake lever and the brake calliper pivot at least every three months with 2-3 drops of light oil. This will help to limit wear and tear and ensure smooth operation. At least every six months remove cables from their casings and grease along their entire length.

  • Page 47: Linear Pull

    Link Spring fixing hole Stopper bolt 39mm or more 3mm washer B 6mm washer B Washer A Washer B Shoe Fixing Link RAOM0507 Apollo Bicycle Company Pty. Ltd. 39mm or more Shoe Fixing Nut Washer ABN: 60 001 914 469...
  • Page 48 (about 10 times). Loosen and then re-fasten the cable fixing bolt as per Step 4 until adjustment is correct. Make any fine alterations via the adjusting screw at the brake lever. 5mm Allen Key RAOM0507 Apollo Bicycle Company Pty. Ltd. 5mm Allen Key 5mm Allen Key 5mm Allen Key 5mm Allen Key...

  • Page 49: U-Brake

    1. Tighten the spring tension, turn the arm fixing nut to A and A’ as in Fig.1. 2. Loosen the spring tension, turn to B and B’. Fig.1 Updated 23/05/07 Fig.2 RAOM0507 Apollo Bicycle Company Pty. Ltd. Fig.3 ABN: 60 001 914 469...

  • Page 50: Disc Brake

    Refer to the specific brand manual (if supplied) for more detailed instructions relating to further adjustments or fluid bleeding. Note: Check all rotor bolts at the time of assembly. RAOM0507 Apollo Bicycle Company Pty. Ltd. Brake Shoe Replacement Check your brakes shoes monthly for any indication Tread Worn Off of wear.

  • Page 51: Drivetrain

    - If toe clips are fitted, ensure that they are fastened tightly to the pedals. Correct Pedal Attachment Turn Counter- Clockwise to tighten Updated 23/05/07 L = Left R = Right Pedal Axles Clockwise to tighten RAOM0507 Apollo Bicycle Company Pty. Ltd. Turn ABN: 60 001 914 469...

  • Page 52: Clipless Pedals

    RAOM0507 Apollo Bicycle Company Pty. Ltd. Clipless Pedals Clipless pedals or “step-in-pedals” are designed for maximum pedalling efficiency. The rider wears specific cycling shoes with a plate on the sole which clicks into a spring-loaded fixture on the pedal. This maintains the cyclist’s foot in the most effective pedalling position.
  • Page 53 9/16” thread. WARNING: Never attempt to force a pedal into a different sized bicycle crank. Updated 23/05/07 Pedal with toe clip and strap attached RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 54: Crank Set

    Riding with loose cranks is potentially hazardous to both the rider and condition of the crank arms. RAOM0507 Apollo Bicycle Company Pty. Ltd. Dust Cap Axle Nut Tapered Axle Chainwheel Standard Bottom Bracket Assembly (Cotterless) Ball Bearing...
  • Page 55 Re-assemble the crank in the reverse order of the procedure listed above. Locknut Bearing Cup Fixed Cone Lockwasher Adjusting Cone Ball Retainer Bearing Cup Ball Retainer Crank One Piece Crank Assembly Chainwheel Updated 23/05/07 RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...
  • Page 56 3. Attach the removing tool into the crank and tighten. 4. Turn the screw bolt until the crank comes away from the axle. RAOM0507 Apollo Bicycle Company Pty. Ltd. Right Hand Cup Cup Removing Tool Bottom Bracket Cup Ball Retainer Left Hand Cup Lockring Remove dust cap.
  • Page 57 Screw in the removal tool. Lightly tap the crank onto the axle. Updated 23/05/07 Turn the screwbolt clockwise. Position the crank on the axle. Tighten the flange nut. RAOM0507 Apollo Bicycle Company Pty. Ltd. Replace the dust cap. ABN: 60 001 914 469...

  • Page 58: Chain

    - Position the master link side plate, and slip on the U-shaped snap-on plate. - Ensure the open end of the U-shaped plate is trailing as the link approaches the chainwheel when pedalling forward. RAOM0507 Apollo Bicycle Company Pty. Ltd. Rear Sprocket Straightedge 12mm...

  • Page 59: Freewheel

    Note: Generally, whenever the chain needs to be replaced the freewheel should also be changed. Updated 23/05/07 Chain Rivet Tool RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 60: Coaster Hub

    Any adjustments or replacements are best handled by a professional bicycle mechanic since the coaster hub’s internal mechanisms are very complex. RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469 Updated 23/05/07...

  • Page 61: Derailleur Systems

    It is also important to check the derailleur control cables for any signs of rust, fraying, kinks, broken strands, and any damage to the cable housing. Replace as necessary to ensure accurate shifting performance. Updated 23/05/07 RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 62: Rear Derailleur

    Based on your findings, adjustments to high or low gear may be necessary. RAOM0507 Apollo Bicycle Company Pty. Ltd. Rear Derailleur Rear View Outer side of Top Gear Pulley Adjustment Screw Freewheel Guide Pulley...
  • Page 63 If the chain does not easily shift to the large freewheel cog or the large chainwheel, re-adjust the cable either with the barrel adjuster or by repeating the above procedures. Updated 23/05/07 RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 64: Front Derailleur

    - Turn the cable adjusting barrel (located in the shifter), so that the inner chainguide just clears the chain. - Test that the chain shifts cleanly, without hesitation between each chainring. RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469 Cable Clamp Bolt Low Adjusting Screw...

  • Page 65: Reflectors

    Failure to do so is dangerous and may result in serious injury or death. Updated 23/05/07 RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 66: Accessories

    6. Rear View Mirror Just as when driving a car, the rear view mirror assists the rider in keeping abreast of traffic approaching from behind. RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469 Updated 23/05/07...
  • Page 67 Wear gloves on long rides to prevent soreness and blisters on your hands or as means of protection in the event of a fall. They are available in a variety of colours and designs. Updated 23/05/07 RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...

  • Page 68: Troubleshooting

    When the brakes are applied Brake blocks worn they squeal/squeak Wobbling wheel Knocking or shuddering when brakes applied Constant clicking noises when pedalling RAOM0507 Apollo Bicycle Company Pty. Ltd. Possible Reason Possible Solution Excessively worn or chipped Replace chainring/sprockets/ chainring or freewheel chain sprocket teeth...
  • Page 69 Broken suspension mount repair/replace frame Worn suspension bushing Replace worn components Lubricate as necessary Internal rust Disassemble damper and replace affected parts Damaged internal parts Consult professional bicycle mechanic RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469...
  • Page 70 NOTES RAOM0507 Apollo Bicycle Company Pty. Ltd. ABN: 60 001 914 469 Updated 23/05/07...

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