Hammer HS 2200 User Manual

Belt sanders
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User Manual
Belt Sanders
HS 2200
Keep this manual handy and in good condition for continual reference!

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Table of Contents
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Summary of Contents for Hammer HS 2200

  • Page 1 User Manual Belt Sanders HS 2200 Keep this manual handy and in good condition for continual reference!
  • Page 2 HAMMER A product of the FELDER GROUP © Felder KG KR-Felder-Str. 1 A-6060 Hall in Tirol Tel.: +43 (0) 5223 5850 0...
  • Page 3: Table Of Contents

    Belt Sanders HS 2200 Table of contents Table of Contents General ........................... 5 Explanation of symbols ...................5 Information about the manual ................5 Liability and warranty..................6 Copyright......................6 Warranty notice.....................6 Spare parts ....................6 Disposal .......................7 Safety ........................... 8 Intended use....................8 Manual contents ....................8 Making changes and modifications to the machine ..........8...
  • Page 4 Belt Sanders HS 2200 Table of Contents Setup and installation ......................20 Safety instructions ..................20 Electrical connection ..................20 Installation ....................21 Unloading....................21 7.4.1 Assembling the machine ................21 Dust extraction .....................24 Making adjustments and preparations................25 Safety instructions ..................25 Sanding belt....................25 8.2.1 Allowed sanding belts ..................25...
  • Page 5: General

    Belt Sanders HS 2200 General 1 General 1.1 Explanation of symbols Important technical safety instructions in this manual are these particular cases, special attention must be paid in marked with symbols. order to avoid accidents, injury to persons or material These instructions for work safety must be followed.
  • Page 6: Liability And Warranty

    Belt Sanders HS 2200 General 1.3 Liability and warranty The contents and instructions in this manual were com- delivery contents are dependent on custom-build specifi- piled in consideration of current regulations and state of cations, add-on options or recent technical modifications...
  • Page 7: Disposal

    Belt Sanders HS 2200 General 1.7 Disposal If the machine is to be disposed of, separate the compo- ise public health. International environmental regulations nents into the various materials groups in order to allow and local disposal laws must always be complied with.
  • Page 8: Safety

    2.1 Intended use The belt sander HS 2200 is designed to provide superior safety is guaranteed only when the machine is used for sanding results on large surfaces and frames. Working its intended purposes.
  • Page 9: Responsibilities Of The Owner Operator

    Belt Sanders HS 2200 Safety 2.4 Responsibilities of the owner operator This manual must be kept in the immediate vicinity of as well as current environmental stipulations that apply to the machine and be accessible at all times to all persons the operational range of the machine.
  • Page 10: Personal Safety

    Belt Sanders HS 2200 Safety 2.7 Personal safety When working on or with the machine, the following must be strictly observed: Persons with long hair who are not wearing a hairnet are not permitted to work on or with the machine.
  • Page 11: Other Risks

    Belt Sanders HS 2200 Safety 2.9 Other risks Warning! Risk of injury: Even if the safety measures are followed, there are still certain residual risks that must be considered when working on the machine: • Unforeseen contact of the hands with the running •...
  • Page 12: Declaration Of Conformity

    Belt Sanders HS 2200 Declaration of Conformity 3 Declaration of Conformity EG-Declaration of Conformity according to Machine Guidelines 98/37/EG, Appendix II A Manufacturer: FELDER KR-Felder-Str. 1 A-6060 Hall in Tirol We hereby declare that the machine indicated below, which corresponds to the design and construction of the model we put on the market, conforms with the safety and health requirements as stated by the EC.
  • Page 13: Technical Data

    Belt Sanders HS 2200 Technical data 4 Technical data 4.1 Dimensions and weight Fig. 1: Machine Machine Machine including packaging Height 1380 mm 1500 x 2830 mm Length 2510 mm Width 1000 mm Weight 330 kg Belt rollers dia 190 mm...
  • Page 14: Electrical Connection

    Belt Sanders HS 2200 Technical data 4.3 Electrical connection Motor speed 2840 rpm Motor power 3 HP Power supply 3x 400 V The following electrical requirements must be fulfilled: • Earth the machine using an electrical conductor. • The current supply has to be protected against dam- •...
  • Page 15: Noise Emission

    Belt Sanders HS 2200 Technical data 4.6 Noise emission The specified values are emission values and therefore Depending on the location of the machine and other do not represent safe workplace values. Even though a specific conditions, the actual noise emission values may relationship exists between particle emission and noise deviate significantly from the specified values.
  • Page 16: Setting Up The Machine

    Belt Sanders HS 2200 Setting up the machine 5 Setting up the machine 5.1 Overview & " Fig. 2: Overview Machine base-frame " Height adjustment handwheel Worktable Infeed fence Connection for dust extractor Ø 120 mm & Upper protective cover...
  • Page 17: Data Plate

    Year of construction • Particulars for the motor Maschinen + Werkzeuge für Holz Machines + tools for wood Machines + Outillage pour le bois Made by Hammer AUSTRIA EUROPE A-6060 HALL Loretto 42 Tel.: 05223/45090 Fax 05223/45099 Fig. 3: Data plate...
  • Page 18: Transport, Packaging And Storage

    Belt Sanders HS 2200 Transport, packaging and storage 6 Transport, packaging and storage 6.1 Safety instructions Warning! Risk of injury: There is a risk of injury due to falling parts while transporting, loading or unload- ing the machine. Attention! Risk of material damage: The machine can be damaged or destroyed if it is subjected to im- proper handling during transport.
  • Page 19: Transport Inspection

    Belt Sanders HS 2200 Transport, packaging and storage 6.3 Transport inspection Upon arrival, inspect the shipment to ensure that it is For all defects that are not discovered upon delivery, be complete and has not suffered any damage. sure to report them as soon as they are recognized be-...
  • Page 20: Setup And Installation

    Belt Sanders HS 2200 Setup and installation 7 Setup and installation 7.1 Safety instructions Warning! Risk of injury: Improper assembly and installation can lead to serious bodily injury or equip- ment damage. For this reason this work may only be carried out by authorised, trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions.
  • Page 21: Installation

    Belt Sanders HS 2200 Setup and installation Warning! Danger – electric current: Before hooking up the machine to the power supply, compare the specifications on the data plate with those of the electrical network. Only hook up the machine if the two sets of data correspond to each other.
  • Page 22 Belt Sanders HS 2200 Setup and installation 5. Connect both base halves with the bars and fix them with screws. 6. Attach the rear shore to the base halves. Screws Cross beam " Fig. 4: Installation 7. Mount the upper crossmember to the base using "...
  • Page 23 Belt Sanders HS 2200 Setup and installation 9. Slide the bars into the hight adjustment supports and fix the worktable with srews. Adjust play-free with eccentric screw if necessary. " Height support Screw Eccentric " Fig. 7: Installation 10. Set the sanding carriage to the bar and adjust play- free with eccentric screw.
  • Page 24: Dust Extraction

    7.5 Dust extraction The machine has an 120 mm dia. connection for a dust extractor. Please refer to the HAMMER catalog for suitable quick- connecting elements. The dust extractor must be connected to the machine so it is always switched on with the belt sanding machine.
  • Page 25: Making Adjustments And Preparations

    Warning: Avoid all contact with rotating sanding belts. Never clean sanding belts in the machine! Remove it beforehand and clean it outside the machine! Attention: Always relax the sanding belts when the machine is not in use! 8.2.1 Allowed sanding belts Only the following HAMMER sanding belts may be attached: 500-14-5900 6000 x 150...
  • Page 26: Table Height Adjustment And Maneuvering

    Belt Sanders HS 2200 Making adjustments and preparations 8.3 Table height adjustment and maneuvering The height of worktable can be continuously adjusted via the handwheel. Also the position can be changed via the holding bar. Hand wheel " Holding bar "...
  • Page 27: Mounting/Adjusting The Sanding Belt

    Belt Sanders HS 2200 Making adjustments and preparations 8.6 Mounting/adjusting the sanding belt 1. First release the sanding belt tension by turning the handwheel to the left. 2. Open the right and left protective cover after loosen- " ing screws.
  • Page 28: Operation

    Belt Sanders HS 2200 Operation 9 Operation 9.1 Safety instructions Warning: Risk of injury: Improper operation may lead to severe bodily injury or material damage. For this reason this work may only be carried out by authorised, trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions.
  • Page 29: Switching On The Machine

    Belt Sanders HS 2200 Operation 9.2 Switching on the machine Warning: Risk of injury due to insufficient preparation! It is only permitted to switch on the machine if, for the work at hand, the required preconditions are fulfilled and any preliminary work is completed. For this reason the instructions for adjusting, fitting and operating (see the corresponding chapters) must be read before switching on the machine.
  • Page 30: Emergency Stop

    Belt Sanders HS 2200 Operation 9.5 Emergency stop Only use the emergency stop switch in case of an emer- gency! If you want to switch the machine on again, you need to disengage the EMERGENCY STOP switch: Pull the EMER- GENCY STOP switch out and repeat the starting process.
  • Page 31: Sanding On The Upper Sanding Surface

    Belt Sanders HS 2200 Operation 9.6.4 Sanding on the upper sanding surface 1. Open the lid on the upper sanding surface. 2. You can sand end-grain, small workpieces or edges at the left end of the running sanding belt. 3. The lid must always be closed when the upper sand- ing surface is not being used.
  • Page 32: Maintenance

    Belt Sanders HS 2200 Maintenance 10 Maintenance 10.1 Safety instructions Warning! Risk of injury: Improper maintenance can cause serious injury or damage. For this reason this work may only be carried out by authorised, trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions.
  • Page 33: Table Guides And Sanding Carriage Bar

    Belt Sanders HS 2200 Maintenance 10.2.2 Table guides and Sanding carriage bar Dust and chips must be cleaned from the guides. Pull the worktable into the end position and clean the guides and the guide rollers with a rag. The guides of the worktable must not be oiled or greased.
  • Page 34: Faults

    Belt Sanders HS 2200 Faults 11 Faults 11.1 Safety instructions Warning! Risk of injury: Repairing faults incorrectly can result in personal injury or damage the machine. For this reason this work may only be carried out by authorised, trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions.
  • Page 35: Faults, Causes And Repairs

    OK, contact an electrical technician. Fault in the electrical system or in the machine connection. If you cannot solve the problem yourself, or if your problem is not contained in this list, please contact your HAMMER dealer or the HAMMER service department.
  • Page 36: Index

    Belt Sanders HS 2200 Index 14 Index Adjusting , 25 Noise emission, 15 Allowed sanding belts, 25 Assembling the machine, 21 Authorised work techniques, 30 Operation, 28 Operating conditions, 13 Operation manual, 8 Belt rollers, 33 Other risks, 11 Certificate of conformity, 12...
  • Page 40 KR-Felder-Str. 1 A-6060 Hall in Tirol Tel.: +43 (0) 52 23 / 58 50 -0 Fax.: +43 (0) 52 23 / 58 50 -62 E-mail: info@hammer.at Internet: www.hammer.at...

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