Hammer HS 950 User Manual

Hammer HS 950 User Manual

Edge sanders
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User manual
(Translation)
Edge sanders
HS 950
Keep this manual handy and in good condition for continual reference!
Dok.ID: 504032-901_02 • Englisch • 2019-01-24

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Summary of Contents for Hammer HS 950

  • Page 1 Download your local language DE EN http://fg.am/ba-manuals User manual (Translation) Edge sanders HS 950 Keep this manual handy and in good condition for continual reference! Dok.ID: 504032-901_02 • Englisch • 2019-01-24...
  • Page 2 Hammer A product of the FELDER GROUP! © FELDER KG KR-FELDER-STR.1 A-6060 Hall in Tirol Tel.: +43 (0) 5223 / 45 0 90...
  • Page 3: Table Of Contents

    Edge sanders HS 950 Content Content 1 General ......................6 1.1 Symbol legend .......................6 1.2 Information about the manual ..................6 1.3 Liability and warranty .....................7 1.4 Copyright ........................7 1.5 Warranty notice ......................7 1.6 Spare parts ........................7 1.7 Disposal ........................8 2 Safety ......................9 2.1 Intended use ........................9...
  • Page 4 Edge sanders HS 950 Content 7 Setup and installation ................... 26 7.1 Safety instructions ......................26 7.2 Setup ..........................26 7.3 Machine assembly .......................27 7.3.1 Assemble machine frame ....................27 7.3.2 Assembly - Adjustment handle / Oscillating range adjustment clamp ........28 7.3.3 Assembly - Rear cover abrasive belt ..................
  • Page 5 Edge sanders HS 950 Content 11 Faults ......................46 11.1 Safety instructions ......................46 11.2 What to do if a fault develops ..................46 11.3 What to do after rectifying the fault ................46 11.4 Faults, causes and repairs ...................47 11.4.1 Machine faults ......................47 11.4.2 Belt guidance faults .......................
  • Page 6: General

    Edge sanders HS 950 General 1 General 1.1 Symbol legend Important technical safety instructions in this manual are In all these particular cases, special attention must be marked with symbols. paid in order to avoid accidents, injury to persons or These instructions for work safety must be followed.
  • Page 7: Liability And Warranty

    Edge sanders HS 950 General 1.3 Liability and warranty The contents and instructions in this manual have been a 1:1 scale. The actual delivery contents are dependent compiled in consideration of current regulations and on custom-build specifications, add-on options or recent...
  • Page 8: Disposal

    Edge sanders HS 950 General 1.7 Disposal If the machine is to be disposed of, separate the compo- lute the environment or jeopardise public health. Interna- nents into the various materials groups in order to allow tional environmental regulations and local disposal laws them to be reused or selectively disposed of.
  • Page 9: Safety

    Edge sanders HS 950 Safety 2 Safety At the time of its development and production, the safety and ensure the safe and trouble-free operation of machine was built in accordance with prevailing the machine. technological regulations and therefore conforms to To further minimise risks, the other chapters of this industry safety standards.
  • Page 10: Making Changes And Modifications To The Machine

    Edge sanders HS 950 Safety 2.3 Making changes and modifications to the machine In order to minimise risks and to ensure optimal perfor- may not be removed. Pictograms, signs and labels that mance, it is strictly prohibited to alter, retrofit or modify...
  • Page 11: Personal Protective Equipment

    Edge sanders HS 950 Safety 2.7 Personal protective equipment When working on or with the machine, the following must be strictly observed: Persons with long hair who are not wearing a hairnet are not permitted to work on or with the machine! It is prohibited to wear gloves while working on or with the machine.
  • Page 12: Other Risks

    Edge sanders HS 950 Safety 2.9 Other risks Warning! Risk of injury!: Even if the safety measures are complied with, there are still certain associated risks that must be considered when working on the machine: • Risk of injury from workpieces or other workpiece belt.
  • Page 13: Declaration Of Conformity

    Edge sanders HS 950 Declaration of Conformity 3 Declaration of Conformity EG-Declaration of Conformity According to Machine Guidelines 2006/42/EG We hereby declare that the machine indicated below, which corresponds to the design and construction of the model we placed on the market, conforms with the health and safety requirements as stated by the EC.
  • Page 14: Technical Specifications

    Edge sanders HS 950 Technical specifications 4 Technical specifications 4.1Dimensions and weight Fig. 4-1: Dimensions and weight Machine including packaging Machine Length (L) 1430 mm Total length (A) 1540 mm Overall width (B) 530 mm Width (B) *) 775 mm...
  • Page 15: Drive Motor

    Edge sanders HS 950 Technical specifications 4.3 Drive motor The actual values can be found on the data plate. Alternating-current motor Three-phase current motor Motor voltage 1x 230 V 3x 400 V motor frequency 50/60 Hz 50 Hz Motor power S6-40 % * )
  • Page 16: Chip Extraction

    Edge sanders HS 950 Technical specifications 4.6 Chip extraction Extraction connection Diameter 120 mm Vacuum, min. 1310 Pa Volume flow, min. 814 m³/h 4.7 Operation and storage conditions Operating/room temperature +10 bis +40 °C Storage temperature –10 bis +50 °C 4.8 Sanding unit...
  • Page 17 Edge sanders HS 950 Technical specifications...
  • Page 18: Setting Up The Machine

    Edge sanders HS 950 Setting up the machine 5 Setting up the machine 5.1 Overview " & Fig. 5-1: Overview Machine framel " Sanding unit (tiltable from) Vacuum connector Machine table side working table & Drive motor Infeed fence On/Off switch...
  • Page 19: Data Plate

    Edge sanders HS 950 Setting up the machine 5.2 Data plate The data plate displays the following specifications: KR-FELDER-STR.1 • Manufacturer information A - 6060 HALL in Tirol AUSTRIA • Model designation Tel.: 0043 (0)5223 / 45 0 90 •...
  • Page 20: Operation And Display Elements

    Edge sanders HS 950 Setting up the machine 5.4 Operation and display elements Handwheel - Height adjustment Height adjustment (Work bench) Clamping lever " Clamp - Height adjustment (Work bench) Clamping lever Clamp - Height adjustment (side working table) Chuck lever - Changing the sanding belt...
  • Page 21 Edge sanders HS 950 Setting up the machine...
  • Page 22: Transport, Packaging And Storage

    Edge sanders HS 950 Transport, packaging and storage 6 Transport, packaging and storage 6.1 Safety instructions Warning! Risk of injury!: There is a risk of injury as a result of falling parts while transporting, loading or unloading the machine. Attention! Risk of material damage!: The machine can be damaged or destroyed if it is subjected to improper handling during transport.
  • Page 23: Transport Locking Device

    Edge sanders HS 950 Transport, packaging and storage 6.2.1 Transport locking device The machine is mounted to the pallet with transport brackets. Remove the transport brackets before moving the machine to the installation location. Transport brackets Fig. 6-1: Transport locking device 6.2.2 Transport with a crane...
  • Page 24: Transport With A Forklift Truck

    Edge sanders HS 950 Transport, packaging and storage 6.2.3 Transport with a forklift truck Move the truck's forks so that they fit into the holes in the machine frame. Cutout hole in the machine frame Fig. 6-4: Transport with a forklift truck 6.2.4 Transport with a pallet jack...
  • Page 25: Transport Inspection

    Edge sanders HS 950 Transport, packaging and storage 6.3 Transport inspection Upon arrival, inspect the shipment to ensure that it is For all defects that are not discovered upon delivery, be complete and has not suffered any damage. sure to report them as soon as they are recognised as...
  • Page 26: Setup And Installation

    Edge sanders HS 950 Setup and installation 7 Setup and installation 7.1 Safety instructions Warning! Risk of injury!: Improper assembly and installation can lead to serious physical injury or equipment damage. For this reason, this work may only be carried out by authorised, trained personnel who are famili- ar with how to operate the machine and in strict observance of all safety instructions.
  • Page 27: Machine Assembly

    Edge sanders HS 950 Setup and installation 1. Transport the machine to the installation site as instructed in the “Transport“ chapter and the enclo- sed transport or installation instructions. 2. Position the machine with the aid of a spirit level to ensure that the machine functions precisely and operates smoothly.
  • Page 28: Assembly - Adjustment Handle / Oscillating Range Adjustment Clamp

    Edge sanders HS 950 Setup and installation 3. Place the machine stand on the machine frame. Take measures to prevent the machine from slipping sideways. 4. Thread the screws (6 x M8) through the holes of both stands and fasten with nuts.
  • Page 29: Assembly - Rear Cover Abrasive Belt

    Edge sanders HS 950 Setup and installation 7.3.3 Assembly - Rear cover abrasive belt 1. Hook the recesses of the rear abrasive belt cover onto the retaining screws. Tighten the clamping screws 2. To reassemble, follow the instructions in the reverse order.
  • Page 30 Edge sanders HS 950 Setup and installation Attention! Risk of material damage!: Set the working table with sufficient distance to the sanding belt! There is the risk of collision. Setting: Distance of the roller to the side working table "...
  • Page 31: Chip Extraction

    7.4 Chip extraction Warning! Risk of injury!: Vacuum hose must be flame-resistant and must conduct electricity! Be sure to use only genuine Hammer vacuum hoses! Note: As a rule, all units must be vacuumed during use. A time delayed socket is available as an accessory.
  • Page 32: Electrical Connection

    (for a three-phase alternating current motor, CEE). Note: Do not open the machine's switch box unless you have the express consent of the Hammer service department Violating this stipulation shall render the right to make claims under the warranty null and void.
  • Page 33 Edge sanders HS 950 Setup and installation...
  • Page 34: Making Adjustments And Preparations

    Edge sanders HS 950 Making adjustments and preparations 8 Making adjustments and preparations 8.1 Safety instructions Warning! Risk of injury!: Improper adjustment and setup work can lead to serious physical injury or material damage. For this reason, this work may only be carried out by authorised, trained personnel who are familiar with how to operate the machine and in strict observance of all safety instructions.
  • Page 35: Fitting The Sanding Belt

    Edge sanders HS 950 Making adjustments and preparations 8.3 Fitting the sanding belt Warning!: Make sure that the sanding belt is running in the correct direction. The direction of rotation is indi- cated by an arrow on the back of the abrasive belt.
  • Page 36: Height Adjustment Of The Working Table / Additional Table

    Edge sanders HS 950 Making adjustments and preparations 8.4 Height adjustment of the working table / additional table Work bench : 1. Release the clamping lever. 2. table height adjusted using the handwheel. • Clockwise: lower • Anti-clockwise: higher 3. Clamp the clamping lever.
  • Page 37: Sanding Belt Oscillation On/Off

    Edge sanders HS 950 Making adjustments and preparations 8.6 Sanding belt oscillation on/off Attention! Risk of material damage! The oscillation of the grinding belt can be switched on or off to change the grinding pattern. To prevent one-sided wear of the abrasive belt, switch on the switched-off oscillation stroke again after use.
  • Page 38: Operation

    Edge sanders HS 950 Operation 9 Operation 9.1 Safety instructions Warning!: Risk of injury!: Improper operation may lead to severe physical injury or material damage. For this reason, this work may only be carried out by authorised, trained personnel who are familiar with how to ope- rate the machine and in strict observance of all safety instructions.
  • Page 39: Switching On The Machine

    Edge sanders HS 950 Operation 9.2 Switching on the machine Warning!: Risk of injury due to insufficient preparation! It is only permitted to switch on the machine if, for the work at hand, the required preconditions are fulfilled and any preliminary work is completed. Therefore, the adjusting, fitting and operating instructions (see the corresponding chapters) must be read before switching on the machine.
  • Page 40: Working Techniques

    Edge sanders HS 950 Operation 9.4 Working techniques 9.4.1 Working position Take up the position as shown in the opposite picture when working with the machine AP1: Work area for grinding rectangular or square workpieces AP2: Working area for curved workpieces Fig.
  • Page 41: Grinding At The Front Of The Machine

    Edge sanders HS 950 Operation 9.4.4 Grinding at the front of the machine The following operations can be carried out: • Sanding of parts of drawers • Straightening corners • Correcting uneven areas (step between crosspiece and jamb of a window) •...
  • Page 42: Face Grinding At 0

    Edge sanders HS 950 Operation 9.4.6 Face grinding at 0° This step enables you to face grind workpieces up to a width of 150 mm. 1. Take note of general procedures for authorized working techniques. 2. Adjust the table height to the workpiece to be ma- chined.
  • Page 43 Edge sanders HS 950 Operation...
  • Page 44: Service

    Edge sanders HS 950 Service 10 Service 10.1 Safety instructions Warning! Risk of injury!: Improper maintenance can cause serious injury or damage. For this reason, this work may only be carried out by authorised, trained personnel who are familiar with how to operate the machine and in strict observance of all safety instructions.
  • Page 45: Maintenance Work

    Edge sanders HS 950 Service 10.3 Maintenance work 10.3.1 Lubricating the height adjustment 1. Vor Beginn der Arbeiten muss die Maschine aus- geschaltet und gegen Wiedereinschalten gesichert werden. 2. Loosen the screws to remove the cover plate. (4 x Cover plate "...
  • Page 46: Faults

    Edge sanders HS 950 Faults 11 Faults 11.1 Safety instructions Warning! Risk of injury!: Repairing faults incorrectly can result in personal injury or damage to the machine. For this reason, this work may only be carried out by authorised, trained personnel who are familiar with how to operate the machine and in strict observance of all safety instructions.
  • Page 47: Faults, Causes And Repairs

    Edge sanders HS 950 Faults 11.4 Faults, causes and repairs 11.4.1 Machine faults Fault Possible cause Repair The machine can not be swit- Not enough tension Check the power supply ched on The main fuse in the supply pipe has...
  • Page 48: Sanding Imperfections

    Edge sanders HS 950 Faults 11.4.3 Sanding imperfections Fault Possible cause Repair The workpieces are being Abrasive belt support is not parallel Contact service technician sanded diagonally Lines are appearing in the The sanding belt grains are crushed or Hook a new sanding belt around and...
  • Page 49: Adjusting The Angle - Sanding Module Inclination

    Edge sanders HS 950 Faults 11.6 Adjusting the angle - Sanding module inclination 90° - Angle : 1. Before beginning any maintenance work on the machine, switch it off and secure it against acciden- tally being switched on again. 2. Release the clamping lever.
  • Page 50: Electrical Circuit Diagram

    Edge sanders HS 950 Electrical circuit diagram 12 Electrical circuit diagram  ...
  • Page 51 Edge sanders HS 950 Electrical circuit diagram...
  • Page 52: Spare Parts

    Edge sanders HS 950 Spare parts 13 Spare parts 1 Phase 3 Phase Pos. Teilenummer Teilebezeichnung Pos. Teilenummer Teilebezeichnung 504032-001 machine socket welded 3Ph switch 504032-015 machine socket welded 1Ph CSA switch 504-032-017 main bracket 504-032-256 cap for switchcover 400050-012...
  • Page 53 Edge sanders HS 950 Spare parts Pos. Teilenummer Teilebezeichnung Pos. Teilenummer Teilebezeichnung 504-032-207 front sheet extension machine socket 504-032-208 side sheet left extension machine socket 504-032-209 side sheet right extension machine socket 504-032-210 back sheet extension machine socket 422DF Linsenschraube mit ISK M6x10...
  • Page 54 Edge sanders HS 950 Spare parts Pos. Teilenummer Teilebezeichnung Pos. Teilenummer Teilebezeichnung 504-032-021 main table 504-032-229 front cover 504-032-230 guiding plate left 504-032-231 guiding plate right 504-032-233 toothed rack 400GCA Skt. Rippenschraube M8x12 schwarz 404C Scheibe M6 418CF Skt. Schraube M6x10 418DU Skt.
  • Page 55 Senkschraube mit ISK M6x20 400IK Paßfeder A 4 x 4 x 16 582-32-006 Handwheel HAMMER 504-032-035 handwheel plug HAMMER grey 504032_E004_01 gültig ab Eigentum der Firma Felder KG. Es darf Handrad Höhenverstellung Schleiftisch HS950 ohne Erlaubnis weder veräußert, kopiert 08/2018 Stand 08/2018 noch 3.
  • Page 56 Edge sanders HS 950 Spare parts Pos. Teilenummer Teilebezeichnung Pos. Teilenummer Teilebezeichnung 504032-002 Grinding Unit welded 417EJ Skt. Schraube M8x50 504032-010 backcover main partwelded 582-32-011 Kurvenrolle 504-032-234 backcover flap 400RG Tellerfeder 16x8,2x0,90 213CD Absaugstutzen 401F Skt. Mutter M10 verzinkt 404CB...
  • Page 57 Klemmhebel mit Außengew. M8x25-Gr2 504-032-232 indicator plate 422DJ Linsenschraube mit ISK M4x6 400GZ Scheibe M8 PA66 504-008-010 Skalenanzeigehülse M8 HAMMER AD 09 504032_E006_01 gültig ab Eigentum der Firma Felder KG. Es darf Winkelskala HS950 ohne Erlaubnis weder veräußert, kopiert 03/2018 Stand 03/2018...
  • Page 58 Edge sanders HS 950...
  • Page 59 Edge sanders HS 950...
  • Page 60 KR-Felder-Str. 1 A-6060 Hall in Tirol Tel.: +43 (0) 52 23 / 45 0 90 Fax: +43 (0) 52 23 / 45 0 99 Email: info@hammer.at Internet www.hammer.at...

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