COLOR MONITOR SERVICE MANUAL CHASSIS NO. : CA-85 MODEL: CG572E, EV500 ID LABEL: EV500B CAUTION BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. *NEW MODEL Issue Date: AUGUST 2000.
24.5kV. The following steps describe modify the original design without obtaining written how to measure the high voltage and how to prevent X- permission from GATEWAY or you will void the original radiation. parts and labor guarantee.
OPERATING INSTRUCTIONS FRONT VIEW REAR VIEW EV500 Gateway AC Power Socket Signal Cable Power ON/OFF Button Power (DPMS) Indicator Front Control Panel EV500 Gateway 3. OSD Select/Adjustment 2. Power (DPMS) Indicator 1. Power ON/OFF Button 1. Power ON/OFF Button 3. OSD Select/Adjustment This button is used to turn the monitor ON and OFF.
Page 6
On Screen Display (OSD) Control Icon Description To adjust an image size, position, and operating Mode Recall: To recall factory preset mode. parameters are quick and easy with the On Screen Display control system, using the OSD Select/Adjustment knob. A Advanced Option: There are five kinds of options.
DISASSEMBLY 2. BACK COVER REMOVAL 1. TILT/SWIVEL REMOVAL 1) Remove two screw caps (a). 1) Set the monitor face downward. 2) Remove four screws (b). 2) Pressing the latch (a), carefully remove 3) Slide the Back Cover away from the Front the Tilt/Swivel by pulling it upward.
Page 10
6. BOTTOM BRACKET REMOVAL 4. CONTROL PCB ASSEMBLY REMOVAL 1) Remove eight screws (a). 1) Remove three screws (a). 2) Remove the Bottom Bracket. 2) Remove the Control PCB Assembly from the Front Cabinet. 5. VIDEO PCB ASSEMBLY REMOVAL 1) Disconnect P301, P302, P1 from the Video PCB.
DESCRIPTION OF BLOCK DIAGRAM 1. Line Filter & Associated Circuit. 6. Horizontal and Vertical Oscillation. This is used for suppressing noise of power input line This circuit generates the horizontal pulse and the vertical flowing into the monitor and/or some noise generated in pulse by taking the H and V sync signal.
Page 13
15. Video Pre-Amp Circuit. 16. Video Output Amp Circuit. This circuit amplifies the analog video signal from 0-0.7V This circuit amplifies the video signal which comes from to 0-4V. It is operated by taking the clamp, R, G, B drive the video pre-amp circuit and amplified it to applied the and contrast signal from the Micom(IC401).
1) Display cross hatch pattern at Mode 1~8. 10) PRESET EXIT → Y (Yes) command. 2) Run alignment program for CG572E on the 11) Display color 15,0 full Window pattern (70x70mm) at IBM compatible PC. Mode 3.
Page 15
17) PRESET EXIT → Y (Yes) command. 5. Adjustment for Focus. 18) Display color 15,0 full white patten at Mode 3. 1) Set the Brightness and Contrast to max position. 19) COLOR ADJ. → LUMINANCE → ABL command. 2) Display H character in full screen at Mode 7. 3) Adjust Focus control on the FBT that focus should ±...
TROUBLESHOOTING GUIDE 1. NO POWER NO POWER (POWER INDICATOR OFF) CHECK TROUBLE IN FUSE FUSE OK? (F901) CHECK C908 VOLTAGE? TROUBLE IN (AC120V: 160VDC, D901, D902, D903, D904 AC220V: 304VDC) CHECK IC901 PIN 6 TROUBLE IN WAVEFORM (SQUARE WAVE IC901 COMES OUT?) CHECK TROUBLE IN...
Page 17
2. NO CHARACTER NO CHARACTER CHECK TROUBLE IN IC302 P302 6.3V LINE PIN 17(6.3V) ? TROUBLE IN CHECK PC SIGNAL, IC302 PIN 1, 3, 5? P301 SIGNAL CABLE CHECK TROUBLE IN IC302 PIN 14, 16, 18 ? IC302 CHECK TROUBLE IN IC303 PIN 4 (105V) P302 15V LINE/ PIN 8 (15V) ?
Page 18
3. NO RASTER NO VIDEO (POWER INDICATOR ON) CHECK AMBER DPM MODE POWER INDICATOR (NO H and/or V SYNC) GREEN or AMBER? GREEN CHECK TROUBLE IN D712 ANODE D712 (-120V)? CHECK TROUBLE IN G1 VOLTAGE? Q704 ( 35~-15V) CHECK TROUBLE IN CDT HEAT D941, Q942, Q941 VOLTAGE? (6.3V)
Page 19
4. NO HORIZONTAL DEFLECTION NO H-DEFLECTION (ONE VERTICAL LINE) TROUBLE IN CHECK Q706? Q706 CHECK TROUBLE IN B + VOLTAGE 50V LINE (50V)? CHECK T701(FBT) PIN 2 TROUBLE IN (31KHZ 70V, Q719, Q720, Q717, D710 69KHZ 143V) ? CHECK TROUBLE IN Q705 COLLECTOR Q705 WAVEFORM?
Page 20
5. TROUBLE IN H-LINEARITY UNBALANCED OF H-LIN. CHECK TROUBLE IN IC401 IC401 (MICOM) PIN 22, 23, 24 ? CHECK TROUBLE IN Q711~Q716? Q711 ~ Q716 CHECK TROUBLE IN L703? L703 Cs SIGNAL TABLE HORIZONTAK FREQUENCY(fH) TROUBLE IN 29K ~ 35.9K C722, C723, C726, C729 36K ~ 38.9K 39K ~ 48.9K...
6. NO VERTICAL DEFLECTION NO V-DEFLECTION (ONE HORIZONTAL LINE) CHECK TROUBLE IN IC601 PIN 3 D602 15V LINE (15V)? TROUBLE IN CHECK -12V LINE IC601 PIN 4 D953, C605, C606, C962 (-12V)? CHECK TROUBLE IN IC701 PIN 23? IC701 TROUBLE IN IC601, V-CIRCUIT - 21 -...
Page 22
7. TROUBLE IN OSD (ENTER BUTTON MUST BE PRESSED.) NO OSD CHECK TROUBLE IN IC301 B + ? 5V LINE DC 5V CHECK TROUBLE IN IC301 PIN 5, 10 IC601 PIN8 (V-FBP), WAVEFORM? T701 40V LINE (H-FBP) negative pulse Pin 10 negative pulse Pin 5 CHECK...
Page 23
8. TROUBLE IN DPM (NO OFF MODE.) OFF MODE FAILURE CHECK CHECK PC, IC401 (MICOM) INPUT H/V SYNC SIGNAL (PC IS NOT GOING INTO PIN 1, 42 (H/V INPUT) DPM OFF MODE) SIGNAL? H/V SYNC CHECK TROUBLE IN IC401 PIN 6 X401 WAVEFORM? 24MHz...
9. NO DEGAUSSING NO DEGAUSSING (DEGAUSS ON THE OSD MENU MUST BE PRESSED.) CHECK TROUBLE IN IC401 PIN 31 IC401 (MICOM) (0V)? CHECK TROUBLE IN Q953 COLLECTOR Q953 VOLTAGE? DC 15V CHECK TROUBLE IN P902 ? P902 CHECK TROUBLE IN RL901? RL901 TROUBLE IN...
Page 25
10. NO TILT (NO ROTATION ) NO TILT (NO ROTATION) CHECK TROUBLE IN Q504(COLLECTOR) IC401 ( MI COM) WAVE FORM ? CHECK TROUBLE IN 15V LINE 15V LINE, 6.3V LINE AND 6.3V LINE ? CHECK TROUBLE IN Q503 EMITTER Q501~Q503 VOLTAGE ? TROUBLE IN P501, TILT COIL, D501...
REPLACEMENT PARTS LIST CAUTION: BEFORE REPLACING ANY OF THESE COMPONENTS, READ CAREFULLY THE SAFETY PRECAUTIONS IN THIS MANUAL. * NOTE SAFETY Mark AL ALTERNATIVE PARTS MODEL: EV500 DATE: 2000. 9. 16. LOC. NO. PART NO. DESCRIPTION / SPECIFICATION REMARK CAPACITORs C201 0CN1040K949 CAPACITOR, TUBULAR(HIGH DIELEC), 0.1M 50V Z F TA52...
PIN CONFIGURATION KA7805 (KA7808, KA7812) Positive Voltage Regulator 5V (8V, 12V) BLOCK DIAGRAM SERIES INPUT OUTPUT PASS ELEMENT CURRENT GENERATOR PROTECTION STARTING REFERENCE ERROR CIRCUIT VOLTAGE AMPLIFIER 1: Input THERMAL 2: GND PROTECTION 3: Output TDA8172 Vertical Deflection Output Circuit NON-INVERTING INPUT OUTPUT STAGE SUPPLY OUYPUT...
Page 37
LSC4543 CMOS Graphic Monitor On-Screen Display SS(A) VCO(PCI) RP(NC) DD(A) HFLB(NC) FBKG VSYNC (MOSI) (SCK) Pin Configuration BLOCK DIAGRAM HORD VERO DISPLAY MEMORY OSD_EN SHADOW BSEN CONTROL X32B REGISTERS VPOL HPOL SDA(M0SI) and DATA DATA WADDR SCL(SCK) MANAGEMENT DATA RECEIVER MBUS/SPI WCOLOR CONTROL...
Page 38
M24C08 8K SERIAL I C BUS EEPROM PIN NAME FUNCTION E0-E2 Chip Enable Inputs Serial Data Address Input/Output Serial Clock Write Control Supply Voltage M2404C08 Ground Pin Configuration - 39 -...
Page 39
TYPE PARTS TYPE PARTS 2N3904 KTA1275 KTD1413 IRFS630A KTC200-Y KIA7042 KTC3198 KSB564AC DTC114E - 40 -...