Xtreme Power Conversion XBDM User & Installation Manual

Bypass distribution module

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BYPASS DISTRIBUTION MODULE
XBDM
USER & INSTALLATION MANUAL
www.xpcc.com
| © 2013 Xtreme Power Conversion Corporation. All rights reserved.

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Summary of Contents for Xtreme Power Conversion XBDM

  • Page 1 BYPASS DISTRIBUTION MODULE XBDM USER & INSTALLATION MANUAL www.xpcc.com | © 2013 Xtreme Power Conversion Corporation. All rights reserved.
  • Page 2: Table Of Contents

    Please read this manual before installing the XBDM-Series models XBDM-1015LV, XBDM-1020LV, XBDM-1030LV, and XBDM-1020HV as it provides important information that should be followed during installation allowing you to correctly set up your Xtreme Power Conversion®...
  • Page 3 BYPASS DISTRIBUTION MODULE system for the maximum safety and performance. Included is information on customer support and service. If you experience a problem with the XBDM, please contact technical support. WARNING: Incorrect installation, operation, and/or modifications made to the XBDM will void the manufactures warranty.
  • Page 4: Important Safety Instructions

    WARNING! It is strongly recommended that the XBDM not be opened as components have very high voltage and touching those components may be fatal. Only a qualified technician or authorized agent may service the unit.
  • Page 5 The Xtreme Bypass Distribution Module (XBDM) is intended to allow replacement of the UPS connected without having to shut down the equipment connected to the load circuits on the XBDM. Caution should be observed as the XBDM is always supplied with power by either the UPS or UTILITY. Environment...
  • Page 6: Introduction

    UPS without powering down the loads connected. The XBDM can work with most single phase topologies. It will not work with topologies that have a phase shift between input and output (like ferro of UPS with an isolation transformer) .
  • Page 7 XBDM-1015LV, XBDM-1020LV, XBDM-1030LV, XBDM-1020HV USER’S MANUAL BYPASS DISTRIBUTION MODULE • Under normal operation, the UTILITY INPUT flows through the XBDM to the UPS and then out to the CONNECTED LOADS. Figure 1 – Block Diagram with UPS As shown in fig. 2 block diagram: •...
  • Page 8: System Configuration

    XBDM-1015LV, XBDM-1020LV, XBDM-1030LV, XBDM-1020HV USER’S MANUAL BYPASS DISTRIBUTION MODULE SYSTEM CONFIGURATION The diagrams shown give front, top and rear view of the XBDM Figure 3 – XBDM-1015LV Front View Figure 4 – XBDM-1015LV Rear View Figure 5 – XBDM-1020LV Front View Figure 6 –...
  • Page 9: Led Description

    Figure 10 – XBDM-1020HV Rear View Figure 11 – XBDM-1015LV Top View LED Description The XBDM has three LED’s on the front control panel. These LED’s allow the user to quickly understand the status of the unit. Red LED = UPS power is available Orange LED = Utility is available for Bypass operation Green LED = Surge Protection is available.
  • Page 10: Hardware Installation Guide

    The Red LED must be illuminated before transferring to UPS power. HARDWARE INSTALLATION GUIDE Inspect the XBDM upon receipt. The packaging is recyclable; keep it for reuse or dispose of properly. Installation The XBDM supports horizontal 1U rack mount and vertical rack mount installation.
  • Page 11: Vertical Installation (0U)

    2. Attach the two vertical mounting brackets (included) to the horizontal rack mounting brackets on each end of the XBDM using four (4) retaining screws (included) see Figure 2. 3. Install the XBDM in a suitable vertical location on the side of the rack rail with four (4) user provided mounting screws.
  • Page 12: Connecting

    All indicators on the UPS front panel should shutdown. 6. Disconnect the protected equipment power cord(s) from the UPS. 7. Verify that the BYPASS switch on the XBDM is in the UPS position. Figure 15 – XBDM Bypass Switch – UPS Position Xtreme Power Conversion®...
  • Page 13 Figure 16 – XBDM to AC Input Receptacle The orange bypass available light should illuminate on the Bypass Distribution Module. 9. Plug the UPS OUTPUT cord from the XBDM into an OUTPUT RECEPTACLE on the UPS. Figure 17 – XBDM Cord to UPS Output Receptacle Xtreme Power Conversion®...
  • Page 14 10. Plug the equipment to be protected into the appropriate XBDM output receptacles. Note: XBDM-1030LV has two LOAD GROUPS. If you have a combination of loads greater than 20A, split the loads by plugging some cords into LOAD GROUP 1 and the others into LOAD GROUP 2.
  • Page 15: User's Operations

    BYPASS DISTRIBUTION MODULE Figure 20 – XBDM-1020HV Output Receptacles 11. Plug the UPS INPUT power cord into the UPS INPUT RECEPTACLE on the XBDM. Depending upon the UPS operation, once the XBDM is connected to AC INPUT, the UPS may begin its startup procedure.
  • Page 16: Normal Operation

    Normal Operation When operating in NORMAL mode the switch on the front of the XBDM will be in the UPS position Figure 22 – XBDM Bypass Switch – UPS CAUTION: The red LED on the bypass module must be illuminated before transferring to the UPS position.
  • Page 17 Please assure you have operated both BYPASS SWITCHES prior to removing the UPS from the XBDM. A label is placed on the top of each XBDM to highlight the proper connectivity of the INPUT and OUTPUT of the XBDM and UPS.
  • Page 18 XBDM-1015LV, XBDM-1020LV, XBDM-1030LV, XBDM-1020HV USER’S MANUAL BYPASS DISTRIBUTION MODULE Figure 25 – XBDM-1030LV Top Unit Label Figure 26 – XBDM-1020HV Top Unit Label Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 18...
  • Page 19: Specifications

    GREEN LED PHYSICAL SIZE (1U) (W x D x H) 17” x 3.5” x 1.75” WEIGHT 3.5 LBS *Note: XBDM-1020HV has two different part #’s. Please see Shipping List on next page. Xtreme Power Conversion® (XPC) Corporation (Rev 2/7/13) Page 19...
  • Page 20: Shipping List

    XBDM-1015LV, XBDM-1020LV, XBDM-1030LV, XBDM-1020HV USER’S MANUAL BYPASS DISTRIBUTION MODULE SHIPPING LIST 1. (1) XBDM 2. Standard 19” rack mounting hardware 3. User’s Manual 4. For XBDM-1020HV: A. FOR USE WITH NXRTi-1000 (XBDM1020HV1): I. (1) IEC C19 to SCHUKO II. (1) IEC C13 to C20 III.
  • Page 21: Obtaining Service

    If you are returning the XBDM to Xtreme Power for service, please follow these procedures: 1. Pack the XBDM in its original packaging. If the original packaging is no longer available, as the Technical Support Technician about obtaining a replacement set of packaging material.
  • Page 22: Xtreme Power Conversion® (Xpc) Corporation Limited Warranty

    (excluding batteries) for a period of three years for XBDM-Series products from the date of purchase. For equipment sites within the United States and Canada, this warranty covers repair or replacement, at the sole discretion of XPC Corporation.

This manual is also suitable for:

Xbdm-1015lvXbdm-1020lvXbdm-1030lvXbdm-1020hv

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