1. Manuals
  2. Brands
  3. Osburn Manuals
  4. Pellet stove
  5. 7000
  6. Installation and operation manual

Osburn 7000 Installation And Operation Manual

Osburn pellet stove
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
INSTALLATION AND OPERATION MANUAL
7000
CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION
INSPECTION REQUIREMENTS IN YOUR AREA.
PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET FUEL-
BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN
PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
250, rue de Copenhague, St-Augustin-de-Desmaures (Quebec) Canada G3A 2H3
INSTALLATION BY A PROFESSIONAL IS STRONGLY RECOMMENDED
This manual is available for free download on the manufacturer's web site. It is a copyrighted
document. Re-sale is strictly prohibited. The manufacturer may update this manual from time to
time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources
Printed in Canada
www.osburn-mfg.com
Stove Builder International Inc.
Tel: (418) 878-3040
READ AND KEEP THIS MANUAL FOR REFERENCE
Safety tested according to ULC S627,
UL1482 and ASTM E1509 by Intertek
Testing Services.
Fax: (418) 878-3001
.
45723A
12-06-2014

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 7000 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Osburn 7000

Summary of Contents for Osburn 7000

  • Page 1 INSTALLATION AND OPERATION MANUAL 7000 Safety tested according to ULC S627, UL1482 and ASTM E1509 by Intertek Testing Services. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA. PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET FUEL- BURNING ROOM HEATER.
  • Page 2 7000 Pellet Stove Installation and Operation Manual THANK YOU FOR CHOOSING THIS OSBURN PELLET STOVE As one of North America’s largest and most respected pellet stove, wood stove and fireplace manufacturers, Stove Builder International takes pride in the quality and performance of all its products.

  • Page 3: Table Of Contents

    7000 Pellet Stove Installation and Operation Manual Table of contents INTRODUCTION ............................6 1.1 About Pellet Heating ..........................6 1.1.1 Top 10 Reasons for Buying a Pellet Stove ................... 6 1.2 7000 Specifications ..........................7 1.3 Overall Exterior Dimensions ........................8 PART A –...
  • Page 4 7000 Pellet Stove Installation and Operation Manual Stove operation ............................39 7.1 First Startup ............................39 7.2 Everyday Startup ..........................39 7.3 Running Out of Pellets ........................39 7.4 Refueling ............................. 39 7.5 Shutting Down Procedure ........................40 7.6 Signs of an Overheating Stove ......................40 MAINTENANCE ............................
  • Page 5 7000 Pellet Stove Installation and Operation Manual APPENDIX E: MOBILE HOME INSTALLATION .................... 94 APPENDIX F: COMBUSTION AIR SUPPLY ....................96 APPENDIX G: INSTALLING THE DOOR OVERLAY ..................99 APPENDIX H: OPTIONAL HOT AIR DISTRIBUTION KIT (AC01343) ............100 OSBURN LIMITED LIFETIME WARRANTY ....................101...

  • Page 6: Introduction

    7000 Pellet Stove Installation and Operation Manual 1 INTRODUCTION 1.1 ABOUT PELLET HEATING Pellet stoves offer a dramatic improvement in the convenience of heating with solid fuel. Wood pellets are handled in bags and are therefore easily and cleanly stored. A single loading of a pellet stove can provide long hours of warmth.

  • Page 7: 7000 Specifications

    7000 Pellet Stove Installation and Operation Manual 1.2 7000 SPECIFICATIONS Fuel Type Wood pellets Test Standards (safety) ULC S627, ASTM E1509 and UL 1482 Heating capacity range* 1000 to 2800 sq. ft. (93 to 260 m Input BTU range** From 10 500 BTU to 70 000 BTU...

  • Page 8: Overall Exterior Dimensions

    7000 Pellet Stove Installation and Operation Manual 1.3 OVERALL EXTERIOR DIMENSIONS FRESH AIR INLET EXHAUST 8 _________________________________________________________________________________________________...

  • Page 9: Part A - Installation

    7000 Pellet Stove Installation and Operation Manual PART A – INSTALLATION 2 INSTALLATION SAFETY INFORMATION 2.1 INSTALLATION WARNINGS, CAUTIONS AND RECOMMENDATIONS · PROFESSIONNAL INSTALLATION IS HIGHLY RECOMMENDED. · YOU MAY NEED TO OBTAIN A BUILDING PERMIT FOR THE INSTALLATION OF THIS STOVE AND ITS VENTING SYSTEM.
  • Page 10 7000 Pellet Stove Installation and Operation Manual · DO NOT CONNECT THIS STOVE TO ANY OTHER EXISTING VENTING SYSTEM SERVING ANOTHER APPLIANCE. · DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY AIR DISTRIBUTION DUCTWORK. · THE VENTING SYSTEM MUST BE COMPLETELY AIRTIGHT AND PROPERLY INSTALLED. ALL VENT...

  • Page 11: Regulations Covering Pellet Stove Installation

    7000 Pellet Stove Installation and Operation Manual 2.2 REGULATIONS COVERING PELLET STOVE INSTALLATION When installed and operated as described in these instructions, this pellet stove is suitable for use as a freestanding heater in residential installations. In Canada, the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment and the CSA C22.1 Canadian National Electrical Code are to be followed in the absence of local code...

  • Page 12: Clearances To Combustible Material

    7000 Pellet Stove Installation and Operation Manual A LCD AND SUPPORT B POWER CORD C OWNER’S MANUAL D THERMOSTAT E SCRAPER DESICCANT (drying agent) SWEEPING BRUSH (the tie wrap must be cut) 3 CLEARANCES TO COMBUSTIBLE MATERIAL The clearances shown in this section have been determined by tests according to procedures set out in safety standards ULC S627 (Canada), ASTM E1509 (U.S.A).

  • Page 13: Minimum Clearances To Combustibles

    7000 Pellet Stove Installation and Operation Manual will find important information about your stove (model, serial number, etc.). You will find the certification label on the inner side of the hopper lid of the stove. 3.2 MINIMUM CLEARANCES TO COMBUSTIBLES...

  • Page 14: Corner Installation

    7000 Pellet Stove Installation and Operation Manual 3.4 CORNER INSTALLATION For a corner installation, in order to allow the LCD sliding support to move freely and fully extend, you should allow a minimum of 6¼'' (160 mm) clearance to the adjacent walls (C). However, if you wish to install the stove with minimum clearances (see table in Section 3.2...

  • Page 15: Venting System

    7000 Pellet Stove Installation and Operation Manual 4 VENTING SYSTEM 4.1 GENERAL Even though the chimney draft is mechanical, a suitable venting system will ensure a natural draft which will prevent smoke spillage in your home if a power outage occurs. Moreover, a suitable venting system configuration will help getting the best efficiency out of your stove when installed in accordance with the required EVL (see Section 4.3 Equivalent Vent Length (EVL)).
  • Page 16 7000 Pellet Stove Installation and Operation Manual NOTE: Horizontal runs shall not exceed 9 feet. NOTE: Never exceed 30 feet of EVL. Here is an example to help you calculate Equivalent Vent Length. On the following figure the EVL can be calculated like this: ·...

  • Page 17: Termination Location

    7000 Pellet Stove Installation and Operation Manual Instead, if the installation consisted of a horizontal vent coming out O.K. at the back of the stove on a total distance of 4 feet, followed by a tee and a 6-foot vertical rise, it would be acceptable. The installation...
  • Page 18 7000 Pellet Stove Installation and Operation Manual Canada: Letter Min. clearances Description Clearances above grade level or any adjacent surface that might support 12’’ (30 cm) snow, ice, or debris 39’’ (100 cm) Clearance to window or door that may be opened 39’’...

  • Page 19: Installation Configurations

    7000 Pellet Stove Installation and Operation Manual United States: · Not Less than 36’’ (91 cm) above any forced air inlet located within 10 feet (305 cm); · Not Less than 48’’ (122 cm) below and horizontally from, or one foot (30 cm) above, any door, window or gravity air inlet into any building;...

  • Page 20: Through Wall Installation (Main Floor Or Basement)

    7000 Pellet Stove Installation and Operation Manual 4.5.2 THROUGH WALL INSTALLATION (MAIN FLOOR OR BASEMENT) 1. Position stove following clearances given in Section 3, Clearances to Combustible Material and following vent manufacturer’s instructions. Then locate the position of the exhaust pipe in the wall.

  • Page 21: Through Roof Installation

    7000 Pellet Stove Installation and Operation Manual 4.5.3 THROUGH ROOF INSTALLATION Position stove following clearances given in Section 3.2 Minimum Clearances to Combustibles following vent manufacturer’s instructions. 2. Install a cleanout tee to the stove exhaust. If necessary, use a horizontal additional length between the exhaust and the tee.

  • Page 22: Through A Factory Built Chimney

    7000 Pellet Stove Installation and Operation Manual 4.5.4 THROUGH A FACTORY BUILT CHIMNEY To make an installation through a factory built chimney, run a 4" stainless steel liner inside the factory built chimney. 1. Position stove following clearances given in...

  • Page 23: Through An Existing Masonry Fireplace

    7000 Pellet Stove Installation and Operation Manual 4.5.5 THROUGH AN EXISTING MASONRY FIREPLACE 1. Position stove, following clearances shown in Section 3.2 Minimum Clearances to 12”-18” Combustibles following vent manufacturer’s instructions. 2. Build and Install a blocking plate inside the chimney to seal the fireplace damper.

  • Page 24: Through An Existing Masonry Chimney

    7000 Pellet Stove Installation and Operation Manual 4.5.6 THROUGH AN EXISTING MASONRY CHIMNEY 1. Position stove following clearances shown in Section 3.2 Minimum Clearances to Combustibles following vent manufacturer’s instructions. 2. Mark the center of the hole where the vent pipe will go through the masonry chimney.

  • Page 25: Part B - Operation

    7000 Pellet Stove Installation and Operation Manual PART B - OPERATION 5 GENERAL INFORMATION 5.1 OPERATION WARNINGS, CAUTIONS AND RECOMMENDATIONS · KEEP THIS MANUAL FOR REFERENCE. · DURING THE FIRST FEW FIRES, YOUR STOVE WILL EMIT AN ODOR AND A SMALL AMOUNT OF FUMES AS THE HIGH TEMPERATURE PAINT CURES OR BECOMES SEASONED TO THE METAL.
  • Page 26 7000 Pellet Stove Installation and Operation Manual · DO NOT OPERATE THE STOVE IF THE FLAME BECOMES DARK AND SOOTY OR IF THE BURN POT OVERFILLS WITH PELLETS. TURN THE STOVE OFF, INSPECT IT, AND CALL YOUR DEALER. · TURNING THE STOVE OFF DOES NOT DISCONNECT ALL POWER FROM THE STOVE. DISCONNECT THE POWER CORD BEFORE PERFORMING ANY MAINTENANCE OR REPAIRS ON THE STOVE.

  • Page 27: Zone Heating And How To Make It Work For You

    7000 Pellet Stove Installation and Operation Manual · THE STOVE WILL NOT OPERATE USING NATURAL DRAFT OR WITHOUT A POWER SOURCE TO ACTIVATE THE BLOWER SYSTEMS AND FUEL FEED SYSTEM. · STOVE BUILDER INTERNATIONAL INC. GRANTS NO WARRANTY, IMPLIED OR STATED, FOR IMPROPER INSTALLATION OR LACK OF MAINTENANCE OF YOUR STOVE, AND ASSUMES NO RESPONSIBILITY OF ANY CONSEQUENTIAL DAMAGES.

  • Page 28: Combustible

    7000 Pellet Stove Installation and Operation Manual 5.2 COMBUSTIBLE 5.2.1 PROPER FUEL Each type of pellet has its properties and will burn differently. The amount of ashes produced can also vary greatly. Conventional pellets are those ¼” or 5/16” in diameter and not over 1” long. Longer or thicker pellets will prevent proper pellet feed.

  • Page 29: Stove Controls

    7000 Pellet Stove Installation and Operation Manual 6 STOVE CONTROLS 6.1 GENERAL INFORMATION The stove uses a LCD touch screen, the latest technology in control devices. The blowers and feed system are controlled from this screen. The LCD touch screen is preassembled and ready to be installed on the right hand side of the stove when facing it.
  • Page 30 7000 Pellet Stove Installation and Operation Manual Description of each main status page icon: Operating mode Thermostatic (Thermostat mode calling or manual) for heat Settings button Burn rate parameters Feed screw On/Off button button Burn rate Feed screw adjustment parameters...

  • Page 31: Configuration And Operation Diagram

    7000 Pellet Stove Installation and Operation Manual 6.1.2 CONFIGURATION AND OPERATION DIAGRAM Access to program VX.XX(X) VX.XX X:XX:XX XX°F XX°F Demo mode Allows to slightly adjust of the unit the combustion and pilot parameters 6.1.3 SELECTING THE LANGUAGE AND TEMPERATURE UNIT (⁰F OR ⁰C) From the main status page, choose the settings icon .

  • Page 32: Adjusting The Combustion Level (Heat Output)

    7000 Pellet Stove Installation and Operation Manual 6.1.5 ADJUSTING THE COMBUSTION LEVEL (HEAT OUTPUT) Press on the pellet burn rate adjustment button Press + or - to adjust the burn rate The stove’s input range goes from 10,500 BTU to 70,000 BTU. To change combustion level, select the flame icon on the main status page to display the “+”...

  • Page 33: Combustion Settings And Pilot Settings Depending On Fuel Quality

    7000 Pellet Stove Installation and Operation Manual 6.1.6 COMBUSTION SETTINGS AND PILOT SETTINGS DEPENDING ON FUEL QUALITY 6.1.6.1 PILOT ADJUSTMENT (Pilot Settings Adjustment) The “PILOT ADJUSTEMENT” will allow you to modify default settings by ±5% for auger motor 1 and ±10% for combustion and exhaust fan, but will only apply during pilot cycle:...

  • Page 34: Convection Fan Speed Adjustment

    7000 Pellet Stove Installation and Operation Manual Average speed of auger motor #1: You may want to increase the auger motor #1 speed if fire goes out when combustion level is at its minimum setting. When burning poor quality pellets you may also need to reduce the auger motor speed to avoid unburned pellets to fall into the ash drawer at any combustion level.

  • Page 35: Selecting Manual Or Thermostat Mode

    7000 Pellet Stove Installation and Operation Manual 6.1.8 SELECTING MANUAL OR THERMOSTAT MODE To change operating mode, press the desired mode from the Main Status Page. Operating mode (Thermostat or manual) Press on the desired mode Indicates that the stove is in manual mode.

  • Page 36: Selecting The Pilot Cycle

    7000 Pellet Stove Installation and Operation Manual 6.1.9 SELECTING THE PILOT CYCLE To change the pilot cycle press the word “AUTO” from the Main Status Page. You can choose from one of the four different pilot cycles: "ALWAYS ON", "30 MINUTES", “60 MINUTES”, or "ALWAYS OFF".

  • Page 37: Filling Or Purging Auger Housing

    7000 Pellet Stove Installation and Operation Manual 6.1.10 FILLING OR PURGING AUGER HOUSING Note: This function is disabled when the stove is running. To fill or purge the auger housing press the auger icon and select either “FEED AND START” or “PURGE SCREW”...

  • Page 38: Demo Mode

    7000 Pellet Stove Installation and Operation Manual 6.1.11 DEMO MODE 6.1.11.1 Demo Mode Operation The demo mode has been developed primarily to enable sales people to show the stove's functionalities in showrooms without starting it. Thus, when the "DEMO" mode is activated, the stove will not turn on but all the components will operate as if the stove was on.

  • Page 39: Stove Operation

    7000 Pellet Stove Installation and Operation Manual 7 STOVE OPERATION 7.1 FIRST STARTUP Before starting your stove, make sure that the burn pot, the baffles and the maintenance access panels are properly installed. Make sure that the stove has been emptied of all tools and accessories (see Section 2.3: Before Operating Your Stove).

  • Page 40: Shutting Down Procedure

    7000 Pellet Stove Installation and Operation Manual 7.5 SHUTTING DOWN PROCEDURE To turn your stove off, press the “ON/OFF” icon on the Main Status Page. The cooling cycle will take a few minutes and the blowers will continue to function while the stove is cooling down.

  • Page 41: Maintenance

    7000 Pellet Stove Installation and Operation Manual 8 MAINTENANCE 8.1 STOVE MAINTENANCE 8.1.1 RECOMMENDED MAINTENANCE SCHEDULE Use this as a guide when used under average conditions. Weekly Twice a year Annually Components or after or after ± 250 pounds ± 1 tons ±...
  • Page 42 7000 Pellet Stove Installation and Operation Manual the decorative grill (A) above the viewing door. Unscrew the two wing nuts (B) and remove the access panel (C) to the heat exchangers. Take care in not damaging the sealing gasket when putting the panel aside.
  • Page 43 7000 Pellet Stove Installation and Operation Manual To clean the baffle, pivot the lock plate (A) by 90° found above the access door of the combustion chamber. The baffle (B) will rotate and drop the accumulated fly ash. Clean and reinstall the baffle.

  • Page 44: Exhaust Channel And Exhaust Blower Maintenance

    7000 Pellet Stove Installation and Operation Manual 8.1.3 EXHAUST CHANNEL AND EXHAUST BLOWER MAINTENANCE Exhaust channels and the exhaust blower are located on the left hand side of the stove. The following procedure demonstrates how to perform inspection and cleaning: In order to access the exhaust channels, open the left side decorative panels.
  • Page 45 7000 Pellet Stove Installation and Operation Manual Locate both openings. Using the provided scraper, remove the dirt in the bottom channel of the heat exchangers. Use an ash vacuum to complete the cleaning operation. Make sure that the gaskets are still in good condition, replace them if needed. (3/16’’ black round...

  • Page 46: Cleaning The Burn Pot

    7000 Pellet Stove Installation and Operation Manual 8.1.4 CLEANING THE BURN POT The burn pot must remain clean and the holes should not be obstructed by combustion residues (ashes or clinkers). 1. Clean the burn pot using the scraper provided with the stove or a smaller one.
  • Page 47 7000 Pellet Stove Installation and Operation Manual 3. If necessary, clean the air intake channel. To reach the air intake channel clean out trap, open the ash drawer access door and remove the ash drawer (A). 4. Unscrew the wing nut (C) to open the clean out trap (B). Vacuum the combustion residues.

  • Page 48: Ash Removal

    7000 Pellet Stove Installation and Operation Manual 5. Verify that the clean out trap gasket is still in good condition; replace it if needed (3/16’’ black round gasket (AC06815). 8.1.5 ASH REMOVAL 1. To empty the ash drawer (A) of its contents, open the ash pan access door by lifting the latch on the right hand side.

  • Page 49: Cleaning The Air Wash System

    7000 Pellet Stove Installation and Operation Manual 8.1.6 CLEANING THE AIR WASH SYSTEM Vacuum the ashes that may have accumulated into the airwash system inlet between the bottom glass retainer and the glass. This will allow an optimum air flow along the inside portion of the glass and prevents the glass from sooting-up.

  • Page 50: Door Gasket Maintenance

    7000 Pellet Stove Installation and Operation Manual 8.1.9 DOOR GASKET MAINTENANCE It is important to maintain the door gasket in good condition. After a while, the gasket will wear and compress; adjusting the door may then be required. If the door adjustment is not sufficient, replace the door gasket with a genuine part.

  • Page 51: Soot And Fly Ash

    7000 Pellet Stove Installation and Operation Manual 1. Alert your family of a possible danger. 2. If you need assistance, call the fire department; 3. If possible, use a dry chemical fire extinguisher, baking soda or sand to control the fire. Do not use water, as it may cause dangerous vapor explosions.

  • Page 52: Troubleshooting

    7000 Pellet Stove Installation and Operation Manual 9 TROUBLESHOOTING When you have issues with your stove, your first reaction may be to call technical support. This section will help you save time and money by enabling you to solve simple problems by yourself.
  • Page 53 7000 Pellet Stove Installation and Operation Manual WARNING: RISK OF ELECTRICAL SHOCK. IF YOU NEED TO MANUALLY TEST, MANIPULATE OR REPLACE ANY COMPONENTS, THE STOVE NEEDS TO BE DISCONNECTED FROM THE WALL OUTLET. To validate the status of a component, you need to go to the “TROUBLESHOOT” page from the Main Status Page.

  • Page 54: Testing Components

    7000 Pellet Stove Installation and Operation Manual 9.2 TESTING COMPONENTS If you suspect an electrical component to be defective, you can test it from the “TROUBLESHOOT” page. From the Main Status Page, press the Settings icon and choose “TROUBLESHOOT” in the menu.

  • Page 55: Blocked Flue

    7000 Pellet Stove Installation and Operation Manual 9.3.1 BLOCKED FLUE o Pressure tap (located on the exhaust blower) is blocked. Pull off the air hose from the exhaust blower pressure tap and from the negative (white) pressure switch tap. WARMING: THE TUBE MUST ABSOLUTELY BE DISCONNECTED FROM BOTH ENDS AS TO NOT DAMAGE THE PRESSURE SWITCH.

  • Page 56: No Fuel

    7000 Pellet Stove Installation and Operation Manual 9.3.2 NO FUEL v The stove ran out of pellets. Refill the hopper. Press “Reset” then “Feed and Start” (see Section 6.1.10: Filling or Purging Auger Housing). v The burn pot holes are blocked. Remove the burn pot and clean it thoroughly.
  • Page 57 7000 Pellet Stove Installation and Operation Manual BURN POT AUGER Screws Auger and motor assembly GASKET NOTE: IF THE HOPPER AUGER MOTOR FAILED OR THE HOPPER AUGER IS JAMMED, TO AVOID PELLET SPILLAGE, EMPTY THE HOPPER OF ITS CONTENTS BEFORE EXECUTING THE FOLLOWING TESTS.

  • Page 58: Failed Ignition

    7000 Pellet Stove Installation and Operation Manual disconnected or defective. If the temperature rises, the problem may be with the feed rate or pilot mode. Depending on many factors (ambient temperature, pellet quality, etc) the heat produced by the stove may not be sufficient to keep the exhaust temperature high enough. To resolve the situation increase feed rate (see Section 6.1.6 Combustion Settings and Pilot Settings...

  • Page 59: Defective Igniter Fuse

    7000 Pellet Stove Installation and Operation Manual 9.3.4 DEFECTIVE IGNITER FUSE v The igniter is defective: Test the resistance (ohms, Ω) with a multimeter. If the value is near zero, replace the igniter and the F3 fuse. v The wiring harness shorted. Inspect the wiring and replace any defective wire and or connector.

  • Page 60: Unit Overheat

    7000 Pellet Stove Installation and Operation Manual auger may be jammed by a foreign object. If no signs of blockage are found, call your dealer or a service technician to perform a complete testing. o If the hopper auger is jammed, start by emptying the hopper. If it is the burn pot auger you don’t need to empty the hopper.

  • Page 61: Hopper Lid Open

    7000 Pellet Stove Installation and Operation Manual v The convection blower needs maintenance. Carefully clean blower housing and make sure blower louvers are not blocked. NOTE: IF THE CODE APPEARS MORE THAN THREE TIMES, THE LCD SCREEN WILL LOCK ITSELF UP.

  • Page 62: Power Loss

    7000 Pellet Stove Installation and Operation Manual The hopper lid safety switch is faulty or disconnected. Make sure that the switch wiring is properly connected. If it is, the hopper switch may be faulty. Follow steps in the troubleshooting page (see Section 9.2 Testing Components) and verify the proper function of the safety switch.

  • Page 63: Combustion Air Starvation

    7000 Pellet Stove Installation and Operation Manual 9.3.10 COMBUSTION AIR STARVATION v Venting system is dirty. Refer to Section 8: Maintenance. v The flue is not properly installed. Make certain the venting system meets the criteria in the installation section of this manual as well as the venting system manufacturer’s instructions.

  • Page 64: Wiring Diagram

    7000 Pellet Stove Installation and Operation Manual 10 WIRING DIAGRAM 64 ________________________________________________________________________________________________...

  • Page 65: Access To Fuses

    7000 Pellet Stove Installation and Operation Manual 11 ACCESS TO FUSES WARNING: UNPLUG THE STOVE BEFORE CHANGING THE FUSES. All fuses are located inside the housing of the electronic board; the housing is on the back of your stove. Unplug your stove, remove the screw and turn the four spring clips to open the housing.
  • Page 66 7000 Pellet Stove Installation and Operation Manual LETTER FUSE FUNCTION AMPERAGE MAIN BOARD FUSE 7.5A CONVECTION BLOWER COMBUSTION BLOWER EXHAUST BLOWER TOP AUGER #1 BOTTOM AUGER #2 IGNITOR 66 ________________________________________________________________________________________________...

  • Page 67: Components Location

    7000 Pellet Stove Installation and Operation Manual 12 COMPONENTS LOCATION LETTER COMPONENT HEAT EXCHANGER TUBES BURN POT IGNITOR CONVECTION BLOWER THERMISTOR L-250 THERMAL SWITCH HOPPER TOUCH SCREEN CONTROL PANEL HOPPER SAFETY SWITCH PRESSURE SWITCH F-160 THERMAL SWITCH POWER CORD RECEPTACLE...

  • Page 68: Blower Replacement

    7000 Pellet Stove Installation and Operation Manual 13 BLOWER REPLACEMENT CONVECTION BLOWER Before disconnecting the wire harness from the convection fan assembly, take note of which wire goes where. Unscrew screw (A) with a screwdriver (1). Pull downwards on the convection fan and slide out for complete removal (2).
  • Page 69 7000 Pellet Stove Installation and Operation Manual COMBUSTION BLOWER Remove the 9 screws (A) and the bottom grille (B). Unlatch the clamps (C). Remove the backdraft shutter (G) and the gasket (D). Pull the combustion blower (F) and unplug the wire connector from the harness. Remove the plug (E) of the blower.
  • Page 70 7000 Pellet Stove Installation and Operation Manual EXHAUST BLOWER Remove the left panel. Unplug the connections (A) and (B). Unplug the silicone tube (C). 70 ________________________________________________________________________________________________...
  • Page 71 7000 Pellet Stove Installation and Operation Manual Remove the clamp (D). With a Philips screwdriver, unlock and remove the access panel (E). ________________________________________________________________________________________________ 71...
  • Page 72 7000 Pellet Stove Installation and Operation Manual Remove the nuts (F) located in the opening of the trapdoor. Remove the duct assembly (G). 72 ________________________________________________________________________________________________...
  • Page 73 7000 Pellet Stove Installation and Operation Manual Remove the bolts (H) and nuts (I) to remove the exhaust blower (J) ________________________________________________________________________________________________ 73...

  • Page 74: 250 And F-160 Thermal Switch Replacement

    7000 Pellet Stove Installation and Operation Manual 14 L-250 AND F-160 THERMAL SWITCH REPLACEMENT L-250 1. Remove both retaining screws (A) holding the thermal switch support bracket (B). 2. Lift up the support bracket. Rotate the bracket 90° clockwise then pull the bracket toward you.
  • Page 75 7000 Pellet Stove Installation and Operation Manual Remove the faulty thermal switch. Replace new thermal switch (D) underneath the bracket (B) by means of 2 screws (C). F-160 Unscrew both screws (B) and take out the thermal switch F-160 (A).

  • Page 76: Exploded View And Replacement Parts

    7000 Pellet Stove Installation and Operation Manual 15 EXPLODED VIEW AND REPLACEMENT PARTS 76 ________________________________________________________________________________________________...
  • Page 77 7000 Pellet Stove Installation and Operation Manual SECTION A SECTION B ________________________________________________________________________________________________ 77...
  • Page 78 7000 Pellet Stove Installation and Operation Manual SECTION C 78 ________________________________________________________________________________________________...
  • Page 79 7000 Pellet Stove Installation and Operation Manual SECTION D SECTION E ________________________________________________________________________________________________ 79...
  • Page 80 7000 Pellet Stove Installation and Operation Manual SECTION F SECTION G 80 ________________________________________________________________________________________________...
  • Page 81 7000 Pellet Stove Installation and Operation Manual SECTION H SECTION I ________________________________________________________________________________________________ 81...
  • Page 82 7000 Pellet Stove Installation and Operation Manual SECTION J 82 ________________________________________________________________________________________________...
  • Page 83 7000 Pellet Stove Installation and Operation Manual IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your stove, please provide the model number and the serial number. We reserve the right to change parts due to technology upgrade or availability. Contact an authorized dealer to obtain any of these parts.
  • Page 84 7000 Pellet Stove Installation and Operation Manual Item Description 35 SE44132 IGNITOR ASSEMBLY 120V 36 44146 IGNITER TUBE 37 SE67101 BURN POT 38 30220 FLANGED LOCKNUT 1/4-20 39 PL67175 BAFFLE LOCK 40 PL67172 BAFFLE 41 30029 CUTTING THREAD SCREW 10-24 TYPE "F" X 3/8" HEX WASHER...
  • Page 85 7000 Pellet Stove Installation and Operation Manual Item Description 77 30029 CUTTING THREAD SCREW 10-24 TYPE "F" X 3/8" HEX WASHER 78 PL67164 HOPPER STOPPER 79 44098 HOPPER LID SAFETY SWITCH 80 PL67155 SWITCH SUPPORT 81 AC06820 EPDM GASKET KIT 4.5 FT...

  • Page 86: Appendix A: Horizontal And Vertical Vent Chart

    7000 Pellet Stove Installation and Operation Manual APPENDIX A: HORIZONTAL AND VERTICAL VENT CHART Possible Horizontal vent length (feet) For example, let’s imagine an installation consisting of a horizontal vent coming out at the back of the stove on a total distance of 8 feet.
  • Page 87 7000 Pellet Stove Installation and Operation Manual Instead, if the installation consisted of a horizontal vent coming out at the back of the stove on a total distance of 4 feet, followed by a tee and a 6-foot vertical rise, it would be acceptable.

  • Page 88: Appendix B: Lcd Sliding Bracket

    7000 Pellet Stove Installation and Operation Manual APPENDIX B: LCD SLIDING BRACKET The LCD sliding bracket is preassembled on the right hand side, when facing the stove, but can be installed on the opposite side. Lowering the mounting bracket will be necessary if the hot air distribution kit is to be installed (see position #2).
  • Page 89 7000 Pellet Stove Installation and Operation Manual Step 3 Take the Telco black wire (E) which is located on the rear bottom panel and plug it into the back of the LCD touch screen interface receptacle. Then, secure the LCD touch screen housing (F) on the rail (A).

  • Page 90: Appendix C: Flame Caracteristics

    7000 Pellet Stove Installation and Operation Manual APPENDIX C: FLAME CARACTERISTICS Efficient flame An efficient flame should be bright but not too vigorous. The flame should also have a yellow to bright look. There should also be some small embers or spark exiting the flame and burn pot.

  • Page 91: Appendix D: Installing A Thermostat (Ac05558)

    7000 Pellet Stove Installation and Operation Manual APPENDIX D: INSTALLING A THERMOSTAT (AC05558) Using a thermostat will help you maintain a constant temperature throughout the house. A low voltage thermostat (24 volts) is required. A fixed wall mount or hand held model can be used.
  • Page 92 7000 Pellet Stove Installation and Operation Manual Wired thermostat Before installing the thermostat, unplug the power cord from the power outlet. First, connect the two thermostat wires to the terminal block located at the rear on the right hand side of the stove when facing it. Loosen the two middle screws and insert the wires in the terminals.
  • Page 93 7000 Pellet Stove Installation and Operation Manual Wireless thermostat If you are using a wireless thermostat or a hand held thermostatic remote control, connect the two thermostat wires to the terminal block located at the rear on the right hand side of the stove while facing it.

  • Page 94: Appendix E: Mobile Home Installation

    7000 Pellet Stove Installation and Operation Manual APPENDIX E: MOBILE HOME INSTALLATION Anchor the stove WARNING: FOR MOBILE HOME INSTALLATION, IT IS MANDATORY TO CONNECT THE STOVE TO AN OUTSIDE COMBUSTION AIR SOURCE. (SEE APPENDIX F) When installed in a mobile home, the stove must be anchored to the floor with two screws. Use the two anchoring holes (A) located for this purpose on each side of the pedestal, as shown on the following image.
  • Page 95 7000 Pellet Stove Installation and Operation Manual Fresh air intake Pellet pipe length and/or slip section Ceiling support Attic insulation shield Roof flashing Storm collar Pellet pipe length Vertical rain cap ________________________________________________________________________________________________ 95...

  • Page 96: Appendix F: Combustion Air Supply

    7000 Pellet Stove Installation and Operation Manual APPENDIX F: COMBUSTION AIR SUPPLY WARNING: FOR MOBILE HOME INSTALLATION, IT IS MANDATORY TO CONNECT THE STOVE TO AN OUTSIDE COMBUSTION AIR SOURCE. INSULATED PIPE SHOULD NEVER EXCEED 10 FEET. It is recommended to install an outside air inlet in or near the room where the stove is installed.
  • Page 97 7000 Pellet Stove Installation and Operation Manual To complete the installation, make a hole of1/4" to 1/2" (6 mm à 13 mm) bigger than the insulate pipe diameter in the outside wall of the house at the chosen location. From outside, place the outside air inlet cap (E) in the hole (open side down) and fasten the register to the wall, with screw.
  • Page 98 7000 Pellet Stove Installation and Operation Manual Sources of Outside Combustion Air WARNING: IT IS FORBIDDEN TO DRAW COMBUSTION AIR FROM A BASEMENT, AN ATTIC, A GARAGE OR ANY CONFINED SPACE. · You can draw air from a ventilated crawl space underneath the floor.

  • Page 99: Appendix G: Installing The Door Overlay

    7000 Pellet Stove Installation and Operation Manual APPENDIX G: INSTALLING THE DOOR OVERLAY In order to complete the assembly of your Osburn 7000, you need to install the door overlay (A). See figure below for installation instructions: 1- Remove the wooden handle (A) which is secured by a washer (B) and a Philips type screw (C).

  • Page 100: Appendix H: Optional Hot Air Distribution Kit (Ac01343)

    7000 Pellet Stove Installation and Operation Manual APPENDIX H: OPTIONAL HOT AIR DISTRIBUTION KIT (AC01343) *** The hot air distribution kit for Osburn 7000 will be available soon. Call your local dealer for more detail. *** This is an example only. Hot air distribution kit may differ.

  • Page 101: Osburn Limited Lifetime Warranty

    Paint (peeling), gaskets, insulation, firebrick, and ceramic fibre blankets. 1 year *Pictures required Shall your unit or a components be defective, contact immediately your OSBURN dealer. Prior to your call make sure you have the following information necessary to your warranty claim treatment: ·...

This manual is also suitable for:

Op00070 7000

Table of Contents