Küschall R33 Service Manual

Küschall R33 Service Manual

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Summary of Contents for Küschall R33

  • Page 1 Service Manual...
  • Page 3: Table Of Contents

    Service Manual Inhaltsverzeichnis General ......................... 4 Introduction Spare parts and adaptations Fastening with hexagon socket bolts Torque Checks Identifying and repairing faults Seat ..........................6 Seat width (SB) Seat depth (ST) Rear seat-to-floor height (SHh) Rear seat height adjustment – Low impact system Rear seat height adjustment –...
  • Page 4: General

    Service Manual General Introduction This service manual is part of the instructions and contains the technical information for servicing, configuring and repairing a Küschall® wheelchair. To guarantee the required safety and reliability, all wheelchairs must be comprehensively checked once a year. In part, assembly and adjustment require extensive experience.
  • Page 5: Torque

    Service Manual Torque All bolts must be tightened with the torque specified in the following instructions.  Checks Visual check Check the entire frame for cracks, especially in the vicinity of joints and weld seams.  Check of the bolts Check that all bolts have been tightened with the torque specified in the instructions.
  • Page 6: Seat

    Service Manual Seat Seat Seat width (SB) Available seat widths: SB 340 to SB 440, in 20 mm steps. Once it has been set the seat width cannot be modified easily. It requires replacing the seat module, possibly the centerpart, the backrest, axle and possibly the footrest. This modification is not descri- bed in the service manual.
  • Page 7: Rear Seat Height Adjustment - Without Low Impact System

    Service Manual Seat Difficulty: Tool: Ã5, 8 ˜˜˜ Loosen the bolts  and remove bolt .  Lift up the seat module  and remove the spring , elastomer  and distance rings   (if fitted). Insert spring , elastomer  and distance rings  according to the required rear seat ...
  • Page 8: Tipping Point Adjustment

    Service Manual Seat Tipping point adjustment The tipping point of the wheelchair can be adjusted by changing the horizon- tal position of the seat module.  à 7 Nm à 7 Nm  à 7 Nm  à 13 Nm ...
  • Page 9 Service Manual Seat Seat position and tipping point Dimension x Front brace Rear brace Seat position Bracket distance Brace distance (the larger the (1=frontmost, (1=frontmost, (1=rearmost, (=distance (=distance between value of x, the 4=rearmost position 5=rearmost position 6=frontmost between brackets rear brace and front easier it is to tip of brace at seat...
  • Page 10: Front Seat-To-Floor Height (Shv)

    Service Manual Seat Front seat-to-floor height (SHv) The front seat height is variable between SHv 460 and SHv 510 (± 10 mm). The front seat height is dependent on several factors that interact with each other. In addition to the size of the rear wheels, the frame, seat depth and rear seat height influence the seat height.
  • Page 11: Backrest

    Service Manual Backrest Backrest The adjustable back is fitted with velcro bands and a cover. Apart from the adjustable back there is the light cover, which is produced individually for each backrest height (RH) and seat width (SB). Backrest height (RH) to cover, backrest tube, pushhandles and bands ...
  • Page 12: Replacing The Backrest Tube

    Service Manual Backrest Replacing the backrest tube à 3,4 8, 10 Difficulty: Tools: ˜™™ Remove the backrest padding.  Slide the backrest bands upwards or downwards to gain access to the  screws . Remove the screws and nuts on both sides. Remove the push handles or the telescopic tubes and remove the ...
  • Page 13: Adjusting The Backrest Height

    Service Manual Backrest Adjusting the backrest angle à 3, Difficulty: Tools: ˜˜™ Fold down the backrest and release the counter nut of the adjustment  screw  and screw it in completely. Remove the screw  on the excentre plate . Remove the excentre ...
  • Page 14: Replacing The Handle

    Service Manual Backrest Replacing the handle An adhesive (e.g. hair spray) is used in these instructions. When applied to the handle, this substance works as a lubricant and as an adhesive once dry. After drying, the adhesive used must be able to resist a pull-off force of 750 N.
  • Page 15: Footrests

    Service Manual Footrests Footrests The footrest must be selected in accordance with the seat width. A stan- dard footrest and an angle-adjustable footrest are available. Furthermore, there is the possibility of a high-mounted footrest. Lower leg length (UL) To change the lower leg length, the footrest can be fixed at a higher or lower position.
  • Page 16: Fitting And Adjusting High-Mounted Footrest

    Service Manual Footrests Fitting and adjusting high-mounted footrest à 4, 5 8, 10 Difficulty: Tools: ˜™™ Fit the frame bar  for the high-mounted footrest to the front frame on  both sides using the screw connections . Fix the clamp set to both sides of the frame  using the screw ...
  • Page 17: Side Parts

    Service Manual Side parts Side parts Clothes-guard/mudguard The clothes-guard fitted as standard can be replaced by a mudguard. Clothes-guard and mudguard are available in plastic or in carbon. For the carbon mudguard there is an additional size (XL) for the two smallest rear seat hights (SHh).
  • Page 18 Service Manual Side parts Replacing the clothes-guard The mounting element  on the backrest must already be fitted. à 3, 4 Difficulty: Tools: ˜˜™ If present, remove the clothes-guard to be replaced by loosening the  screw connection . Check the correct position of the clothes-guard  with fitted rear ...
  • Page 19: Siderests

    Service Manual Side parts Siderests Fitting and adjusting a height-adjustable siderest à 4, 5 Ò 2 Difficulty: Tools: ˜˜™ Fit the holder  and the bracket  to the seat module on both sides.  Tighten the screws  only lightly. Fit the bar ...
  • Page 20: Front Wheels

    Service Manual Front wheels Front wheels Replacing a front wheel Difficulty: Tools: à 2x3 ˜™™ Remove the screw  with disk on one side. Remove the wheel axle .  Remove the front wheel .  Place the sleeves  between the new front wheel  and the fork. ...
  • Page 21: Rear Wheels

    Service Manual Rear wheels Rear wheels Control of rear wheel parallelism Difficulty: Tool: à 5 ˜˜˜ Loosen the two bolts  that clamp the centrepart  to the axle .  Rotate the axle tube to set the correct position. ...
  • Page 22: Rear Wheel Axle Replacement

    Service Manual Rear wheels Rear wheel axle replacement A new axle has to be fitted if a different rear wheel camber is required. à 5 Difficulty: Tool: ˜˜˜ Remove the antitipper (if fitted), Chap. Options and accessories;  ‹Antitipper assembly and adjustment›. Remove the rear wheels and the axle protection rings ...
  • Page 23: Brakes

    Service Manual Brakes Brakes Parking brakes assembly and adjustment Difficulty: Tool: à 5 ˜˜™ Following each positioning, the rear wheel parking brakes (e.g. when changing the wheel chamber) must be readjusted. The parking brake function is only guaranteed if the tire has the corresponding air pressure.
  • Page 24: Options & Accessories

    Service Manual Options & accessories Options & accessories Antitipper assembly and adjustment Difficulty: Tool: à 5 ˜˜˜ Remove the existing (short) pivot pin  and replace with the longer  pivot pin . (Please note that the pivot pin is secured with strong adhesive.) Loosely assemble the 2 parts of the clamp ...
  • Page 26 Benkenstrasse 260 CH-4108 Witterswil kueschall@invacare.com www.kueschall.com Service Manual R33 ENGLISH | 2011-12 küschall® distributors Belgium & Luxemburg: Invacare nv • Autobaan 22 • B-8210 Loppem Tel: (32) (0)50 83 10 10 • Fax: (32) (0)50 83 10 11 • belgium@invacare.com Danmark: Invacare A/S •...

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