Ti Lite Z Series Owner's Manual
  1. Manuals
  2. Brands
  3. Ti Lite Manuals
  4. Wheelchair
  5. Z Series
  6. Owner's manual

Ti Lite Z Series Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

S E R I E S 2
S E R I E S 2
OWNERS MANUAL
SERIAL NUMBER ______________________
OM_Z_1212RevC

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Z Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Ti Lite Z Series

Summary of Contents for Ti Lite Z Series

  • Page 1 S E R I E S 2 S E R I E S 2 OWNERS MANUAL SERIAL NUMBER ______________________ OM_Z_1212RevC...
  • Page 2 YOUR WHEELCHAIR. SERIOUS INJURY CAN OCCUR IN THE EVENT OF A FALL FROM A WHEELCHAIR. __________________________________________________________________________________________ Note: The information contained in this document is subject to change without notice. An updated version of this Owner’s Manual may be available at www.tilite.com __________________________________________________________________________________________ SAVE THIS MANUAL FOR FUTURE REFERENCE Z Series Owners Manual OM_Z_1212RevC...
  • Page 3 Please take a moment to register this chair at tilite.com. This will allow us to better serve you should you have any questions regarding your TiLite. On behalf of the TiLite Team, thank you for choosing TiLite. David Lippes Founder, Chairman & CEO Z Series Owners Manual OM_Z_1212RevC...
  • Page 4 TiLite to further improve product designs. All information you provide to TiLite when you register will be protected by TiLite as required by applicable laws and regulations and will be used solely by TiLite. Z Series Owners Manual OM_Z_1212RevC...

  • Page 5: Product Registration Form

    4. Were your expectations met in the following areas? If not, please specify. FOLD HERE Quality of Service: Timeliness of Delivery: Quality of Product: 5. What additional features, if any, would you like to see on this or future TiLite products? Z Series Owners Manual OM_Z_1212RevC...
  • Page 6 FOLD HERE FOLD HERE TiLite Product Registration Form Please Seal with Tape Before Mailing Z Series Owners Manual OM_Z_1212RevC...

  • Page 7: Table Of Contents

    D. SEATING SYSTEMS 1-13 E. POSITIONING OR SEAT BELTS 1-13 F. ARMRESTS 1-14 G. FOOTRESTS/HANGERS 1-14 H. REAR WHEELS 1-14 AXLES 1-15 J. PNEUMATIC TIRES 1-15 K. REAR WHEEL LOCKS 1-15 L. CASTER PIN LOCKS 1-16 Z Series Owners Manual OM_Z_1212RevC...
  • Page 8 Unfolding the Backrest Unfolding the Lock-Down Backrest Adjusting the Backrest Lock Bracket (Aero Z Series 1, ZR Series 1, ZRA Series 1) Adjusting if there is “Play” in the Backrest or Backrest Bracket (Aero Z Series 1, ZR Series 1, ZRA Series 1)
  • Page 9 TRANSFER LOOP Adjusting the Armrest Height Removing Replacing SWING AWAY-FLIP BACK ARMREST (Aero Z Series 1, ZR Series 1 and ZRA Series 1) Adjusting the Armrest Height Adjusting the Armrest Angle Locking the Armrest in Place SWING AWAY-FLIP BACK ARMREST (Aero Z Series 2, ZR Series 2 and ZRA Series 2)
  • Page 10 REAR SEAT HEIGHT) STANDARD CAMBER MOUNTS Adjusting the Rear Seat Height (Aero Z Series 1 and ZRA Series 1) Adjusting the Center of Gravity (Aero Z Series 1 and ZRA Series 1) Replacing the Camber Tube (Aero Z Series 1 and ZRA Series 1)
  • Page 11 Replacing Forks 11-4 CASTER PIN LOCKS (Aero Z Series 1, ZR Series 1, ZRA Series 1) 11-4 ANGLE ADJUSTABLE “BULLET” CASTER HOUSING (Aero Z Series 1 and ZRA Series 1) 11-5 Adjusting the Angle 11-5 ADJUSTING the FRONT SEAT HEIGHT...
  • Page 12 Mounting (ZR Series 2) 13-3 USER-FRIENDLY REAR FLIP-UP ANTI-TIP (Aero Z Series 1, ZR Series 1 and ZRA Series 1) 13-4 Engaging 13-4 Disengaging 13-5 Adjusting 13-5 Removing 13-6 Mounting (Aero Z Series 1 and ZRA Series 1) 13-6 Mounting (ZR Series 1)

  • Page 13: Chapter 1: Warnings

    ( e.g. , pressure-relief cushions, seat belts). If you ignore these Warnings, you may fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair. Z Series Owners Manual OM_Z_1212RevC...

  • Page 14: E. Changing/Adjusting Your Wheelchair

    Do NOT operate your chair in such terrain. You may damage the wheels or axles or loosen fasteners of your chair. If you ignore these Warnings, you may fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair. Z Series Owners Manual OM_Z_1212RevC...

  • Page 15: I. Motor Vehicle Safety

    ALWAYS make sure the wheelchair has push handles and ALWAYS use them. REGULARLY check to make sure the push handle grips are securely seated on the back canes so they will not rotate or slip off. Z Series Owners Manual OM_Z_1212RevC...

  • Page 16: L. Standing On Your Chair

    6. Use SMALL movements of the handrims to maintain your balance on the two rear wheels. If you ignore these Warnings, you may fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair. Z Series Owners Manual OM_Z_1212RevC...

  • Page 17: B. Climbing A Curb Or Single Step

    If you ignore these Warnings, you may fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair. Z Series Owners Manual OM_Z_1212RevC...

  • Page 18: E. Descending A Flight Of Stairs

    1. The position of the rear wheels is the most significant factor affecting your center of gravity. The more you move the rear wheels forward, the more likely your chair will tip over backward. Z Series Owners Manual OM_Z_1212RevC...

  • Page 19: B. Transferring In And Out Of Your Wheelchair

    4. ALWAYS move your chair as close as you can to the seat (bed, etc.) to which you are transferring. If possible, use a transfer board. Z Series Owners Manual OM_Z_1212RevC...

  • Page 20: C. Dressing/Undressing In Your Chair

    (and various combinations of such activities) under the supervision of your health care advisor. Do this BEFORE attempting active use of your chair. The following will help you avoid falling or tipping over when bending, reaching or leaning from your chair: Z Series Owners Manual OM_Z_1212RevC...

  • Page 21: E. Moving Backward

    See “Learning to do a ‘Wheelie’” on page 1-5. If you ignore these Warnings, you may fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair. Z Series Owners Manual OM_Z_1212RevC...

  • Page 22: G. Obstacles

    1. ALWAYS go up or down a slope, hill or ramp as straight as possible. If you try to cut the corner, you will be traversing the slope, hill or ramp sideways to the slope and your risk of tipping over sideways will increase. Z Series Owners Manual 1-10...

  • Page 23: J. Stairs

    Warnings contained in this Manual. If you ignore these Warnings, you may fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair. Z Series Owners Manual 1-11 OM_Z_1212RevC...

  • Page 24: Warnings Regarding Components And Option

    If you ignore these Warnings, you may develop pressure sores, which can be a life-threatening complication from wheelchair use. Z Series Owners Manual 1-12 OM_Z_1212RevC...

  • Page 25: C. Upholstery Fabric

    4. There are devices that help to keep you from sliding down in the seat of your wheelchair, such as a pelvic wedge. Consult with your health care advisor to find out if you need to use such a device in conjunction with positioning or seat belts to mitigate the risks described above. Z Series Owners Manual 1-13 OM_Z_1212RevC...

  • Page 26: F. Armrests

    4. Once you and your health care provider have determined the best rear wheel/axle setup for you, NEVER change the setup UNLESS you are sure you are not at risk to tip over. Z Series Owners Manual 1-14 OM_Z_1212RevC...

  • Page 27: I. Axles

    If the wheel lock does not properly embed in the tire, the wheel lock may not work and the chair may roll unexpectedly. 3. ALWAYS maintain proper tire pressure. If a rear tire is under-inflated, the wheel lock for that wheel may not work properly and may slip, thereby allowing the wheel to turn unexpectedly. Z Series Owners Manual 1-15 OM_Z_1212RevC...

  • Page 28: L. Caster Pin Locks

    3. NEVER over-tighten or under-tighten the fasteners on your chair. Over-tightened or under-tightened fasteners may damage your chair or fail unexpectedly. If you ignore these Warnings, you may fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair. Z Series Owners Manual 1-16 OM_Z_1212RevC...

  • Page 29: P. Unauthorized Parts And Accessories

    TiLite dealer or contact TiLite Customer Service. If you ignore these Warnings, you may fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair. Z Series Owners Manual 1-17 OM_Z_1212RevC...

  • Page 31: Troubleshooting

    • Make sure that axles lock properly in axle sleeve You MUST make sure that axle locks properly in the axle sleeve every time you remove and reinstall a rear wheel, and you should verify this at least weekly. Z Series Owners Manual OM_Z_1212RevC...
  • Page 32 • Inspect to ensure that all hardware is securely attached Anti-tips √ √ • Inspect anti-tip wheel for cracks and wear √ √ • Inspect to ensure that anti-tip receptacle is securely attached Frame √ √ • Inspect for cracks Z Series Owners Manual OM_Z_1212RevC...

  • Page 33: Cleaning The Upholstery

    2. Always fully inspect your chair after it has been stored for any period before riding in it. See the chart under “Safety Inspections and Maintenance” on pages 2-1 to 2-2. 3. If you store your chair for more than three (3) months, have your chair inspected by an authorized TiLite supplier. Z Series Owners Manual OM_Z_1212RevC...
  • Page 34 Adjust the toe-in/toe-out of √ √ the rear wheels Make sure that both sides of the footrest are set at √ an equal distance from the floor Z Series Owners Manual OM_Z_1212RevC...

  • Page 35: Safe Tread

    Safe Tread Titanium Footrest with Flat ABS Cover (ZR Series and ZRA Series) The ABS Cover with 2” Sides can be replaced or the height adjusted by using the tools and following the procedures below. Z Series Owners Manual OM_Z_1212RevC...
  • Page 36 Repeat this procedure with the other clamp and wedge. 4. Slide both clamps into both frame tubes until each clamp is securely butted against the end of each frame tube. Z Series Owners Manual OM_Z_1212RevC...

  • Page 37: Titanium Footrest With Flat Abs Cover

    Figure 3-4 Figure 3-5 Aero Z Footrest Replacement Footrest Height Adjustment Frame Frame Allen Screws Clamp T-Nuts Footrest Clamp Plate Footrest Cover Z Series Owners Manual OM_Z_1212RevC...

  • Page 38: Angle Adjustable Footrest

    (Aero Z Series) The Titanium Open Loop Footrest (see Figure 3-6) can be replaced or the height adjusted by using the tools and following the procedures under “Titanium Footrest with Flat ABS Cover (Aero Z Series)” on page 3-3. Angle Adjustable Footrest...

  • Page 39: Angle Adjustable High Mount Footrest

    3-2. The Angle Adjustable Footrest (see Figure 3-8) for Aero Z Series chairs can be replaced, or the height adjusted, by using the tools and following the procedures under “Titanium Footrest with Flat ABS Cover (Aero Z Series)” on page 3-3.

  • Page 40: Flip-Back Footrest

    “Titanium Footrest with Flat ABS Cover (ZR Series and ZRA Series)” on pages 3-1 and 3-2 or under “Titanium Footrest with Flat ABS Cover (Aero Z Series)” on page 3-3.

  • Page 41: Buckle Adjustable Calf Strap

    Adjustable Calf Strap/padded Adjustable Calf Strap The Adjustable Calf Strap and Padded Adjustable Calf Straps are shown in Figure 3-14. Install the calf straps as shown in Figure 3-14. Figure 3-14 padded Adjustable Calf Strap Z Series Owners Manual OM_Z_1212RevC...

  • Page 43: Folding Adjustable Height & Angle Backrest (Titanium Or Aluminum)

    2. Make sure the backrest locks securely into place. Figure 4-1 Figure 4-2 Aero Z/ZR/ZRA Series 1 Folding Adjustable Backrest with Aero Z/ZR/ZRA Series 2 Folding Adjustable Backrest TiShaft Release Bar with TiShaft Release Bar TiShaft Release Bar TiShaft Release Bar Backrest Backrest Z Series Owners Manual OM_Z_1212RevC...
  • Page 44 CHAPTER 4: BACKRESTS And PUSH HAndLES Adjusting the Backrest Lock Bracket Figure 4-3 (Aero Z Series 1, ZR Series 1, ZRA Series 1) Adjusting the Backrest Lock Bracket Tools Needed: • 3/16” Allen Wrench • 1/2” Open End Wrench Latch...
  • Page 45 CHAPTER 4: BACKRESTS And PUSH HAndLES Figure 4-5 Adjusting the Backrest Mount Nylock Nut Pivot Bolt Changing the Backrest Angle (Aero Z Series 1, ZR Series 1, ZRA Series 1) Tools Needed: • 7/16” Open End Wrench • 5/32” Allen Wrench •...
  • Page 46 CHAPTER 4: BACKRESTS And PUSH HAndLES Changing the Backrest Angle (Aero Z Series 2, ZR Series 2, ZRA Series 2) Tools Needed: • Two 1/2” Open End Wrenches • 1/8” Allen Wrench 1. Lock the backrest in the unfolded position.
  • Page 47 Note that the Allen screws used to secure the backrest posts inside the backrest will also serve to secure the backrest to the brackets. See Figure 4-10. See “Replacing the Backrest” on page 4-10. Proceed to Step 7. Z Series Owners Manual OM_Z_1212RevC...
  • Page 48 Insert the top end caps in the backrest. See Figure 4-9. e. If the backrest is titanium, remove the short end plugs (see Figure 4-9) and install the long end plugs in the bottom ends of the backrest. Z Series Owners Manual OM_Z_1212RevC...
  • Page 49 If the backrest is titanium, remove the long end plugs in the bottom ends of the backrest and install the short end plugs. See Figure 4-9. c. Remove the threaded post plugs in the bottom ends of the backrest posts. See Figure 4-9. d. Reinstall the backrest posts in the backrest tubes. Z Series Owners Manual OM_Z_1212RevC...
  • Page 50 -Style Adjustable ® Back Upholstery” or “Tension Adjustable by Straps Back Upholstery” on pages 7-1 to 7-3. Adjusting the Backrest Height (Aero Z Series 2, ZR Series 2, ZRA Series 2) Tools Needed: • 5/32” Allen Wrench Note: In order to adjust the backrest height, it is helpful to remove the backrest upholstery. Therefore, make a note of the tautness of the backrest upholstery before removing it so you can reinstall it to approximately the same degree of tautness.
  • Page 51 Straps Back Upholstery” on pages 7-1 to 7-3. Note: If your backrest is set to 9” to 11-½” and you need to adjust the backrest height to be 8-½”, reverse the procedure in the preceding Note. Backrest Z Series Owners Manual OM_Z_1212RevC...
  • Page 52 CHAPTER 4: BACKRESTS And PUSH HAndLES Replacing the Backrest (Aero Z Series 1, ZR Series 1, ZRA Series 1) Tools Needed: • 7/16” Open End Wrench • 5/32” Allen Wrench 1. Remove the backrest upholstery. See “Velcro -Style Adjustable Back Upholstery” or “Tension Adjustable by ®...

  • Page 53: Folding Adjustable Depth, Height & Angle Backrest (Titanium Or Aluminum)

    CHAPTER 4: BACKRESTS And PUSH HAndLES Folding Adjustable Depth, Height & Angle Backrest (Titanium or Aluminum) (Aero Z Series 1 and ZRA Series 1) WARNING Before using your wheelchair, make sure the Folding Adjustable Depth, Height & Angle Backrest is securely in place in the upright position and all mounting hardware is securely tightened.
  • Page 54 3. Using the 3/16” Allen wrench, insert the 1” Allen screw through a washer into the bottom hole on the clamp and loosely tighten. 4. Insert the push handle into the clamp and align the holes in the push handle with the two upper holes in the clamp. Z Series Owners Manual 4-12 OM_Z_1212RevC...

  • Page 55: Adjustable Height Push Handles

    (detachable) parts, such as Adjustable Height Push Handles. Similarly, your assistant or attendant should NEVER attempt to lower a wheelchair down a curb, step or flight or stairs by holding onto any removable Z Series Owners Manual 4-13...
  • Page 56 Adjustable Height push Handles Push Handle “Top View” Adjustable Handle Allen Clamp Screws Removing Tools Needed: • 3/16” Allen Wrench 1. Remove the four Allen screws. See Figure 4-22. Remove the clamp and handle. Z Series Owners Manual 4-14 OM_Z_1212RevC...

  • Page 57: Swing Away Armrest

    CHAPTER 5: ARMRESTS Swing Away Armrest (Aero Z Series 1, ZR Series 1 and ZRA Series 1) To swing away the armrest, lift the armrest and rotate the armrest away from the chair. See Figure 5-1. Make sure to lift the armrest until the armrest pins are above the notch on the receiver. See Figure 5-1.
  • Page 58 5. Reinstall the armrest in the armrest receiver. Note: If your Aero Z Series 1 or ZRA Series 1 has a depth adjustable backrest, your Swing Away Armrest receiver will be as shown in Figure 5-4. You will not be able to adjust the height of, or invert, the armrest receiver.
  • Page 59 4. Reinsert the Allen screws through the reassembled backrest hinge, the inverted receiver and the backrest tube and securely tighten the Allen screws and locknuts. 5. Reinstall the armrest in the armrest receiver. Z Series Owners Manual OM_Z_1212RevC...
  • Page 60 CHAPTER 5: ARMRESTS Swing Away Armrest (Aero Z Series 2, ZR Series 2, ZRA Series 2) To swing away the armrest, lift the armrest and rotate the armrest away from chair. See Figure 5-7. Make sure to lift the armrest until the armrest stop is above the notch on the receiver.
  • Page 61 WARNING If you own a ZR, ZRA or Aero Z Series 1, make sure the locking pin activated by the height adjustment lever is securely engaged in the desk arm housing (see Figure 5-10), before applying weight to the armrest. If you ignore this Warning, you could fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair.
  • Page 62 Adjustment Lever Lever Desk Arm Desk Arm Housing Housing Figure 5-12 Mounting Desk Arm (Series 1) Mounting Desk Arm (Series 2) Release Release Lever Lever Desk Arm Desk Arm Housing Housing Desk Desk Mount Mount Z Series Owners Manual OM_Z_1212RevC...
  • Page 63 Swing Away Flip-Back Armrest Figure 5-13 Swing Away Flip-Back (Aero Z Series 1, ZR Series 1 and ZRA Series 1) To flip back the armrest, raise the front of the armrest and rotate it straight back as far as possible. Reverse this procedure to return the armrest to it’s original position.
  • Page 64 Receiver Swing Away Flip-Back Armrest (Aero Z Series 2, ZR Series 2, ZRA Series 2) To flip back the armrest, raise the front of the armrest and rotate it straight back as far as possible. Reverse this procedure to return the armrest to its original position. See Figure 5-17.
  • Page 65 3. Reassemble the armrest stop in the desired location on the armrest upright (in 1/2” increments). 4. Securely tighten the Allen screw. 5. Reinstall the armrest in the receiver. Figure 5-18 Adjusting the Armrest Height Armrest Upright Allen Screw Washer Armrest Stop Z Series Owners Manual OM_Z_1212RevC...

  • Page 66: Adjusting The Armrest Angle

    Make sure that the stop clamp is securely tightened before applying weight to the armrest. If you ignore this Warning, you could fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair. Figure 5-19 Adjusting the Armrest Angle Stop Clamp Allen Screw Z Series Owners Manual 5-10 OM_Z_1212RevC...

  • Page 67: Cloth Side Guards

    See Figure 6-2. To replace, place the bracket into the slot between the side guard mount and the clamp and push down. Figure 6-2 Rigid Side Guards Rigid Removable Side Guard Bracket quad Removable Side Guard Clamp Side Guard Mount Z Series Owners Manual OM_Z_1212RevC...
  • Page 68 2. Insert the Allen screw through the washer, the two halves of the clamp and securely tighten. 3. Insert the side guard bracket into the side guard mount and adjust the two Allen screws as described under “Adjusting” on page 6-2. Z Series Owners Manual OM_Z_1212RevC...
  • Page 69 Make sure the rearward end of the side guard is inside the stabilizer tab. See Figure 6-5. To adjust the fendered side guards, see “Adjusting” on page 6-2. Z Series Owners Manual OM_Z_1212RevC...
  • Page 70 Fendered Carbon Fiber Side Guard Stabilizer Bracket Clamp Side Guard Mount ADJUSTABLE FENDERED SIDE GUARD (Aluminum) (Aero Z Series 2, ZR Series 2, ZRA Series 2) Mounting Tools Needed: • 7/16” Open End Wrench • 5/64” Allen Wrench • 5/32” Allen Wrench Note: You may need to adjust the Tension Adjustable Seat Sling to gain access to the seat tube hole.
  • Page 71 TiLite requires that you reapply Vibra-TITE® VC-3 after every fourth adjustment. If you ignore this Warning, you could fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair. Z Series Owners Manual OM_Z_1212RevC...
  • Page 73 (using a 5/32” Allen wrench). See Figure 7-3 and see “Adjusting the Backrest Height (Aero Z Series 1, ZR Series 1, ZRA Series 1)” on page 4-4 or “Adjusting the Backrest Height (Aero Z Series 2, ZR Series 2, ZRA Series 2)”...

  • Page 74: Tension Adjustable By Straps Back Upholstery

    6. Securely attach the padded back to the backrest ears and lower the back flap back into position in front of the rigidizer bar. Figure 7-4 Adjusting Tension Adjustable Back Upholstery Back Flap Ear Straps Backrest Ears Strap Backrest Padded Back Z Series Owners Manual OM_Z_1212RevC...

  • Page 75: Tension Adjustable By Straps Seat Sling Upholstery

    (using a 5/32” Allen wrench). See Figure 7-3 and see “Adjusting the Backrest Height (Aero Z Series 1, ZR Series 1, ZRA Series 1)” on page 4-4 or “Adjusting the Backrest Height (Aero Z Series 2, ZR Series 2, ZRA Series 2)”...

  • Page 76: Bolt-On Seat Sling

    See Figure 7-6. If you ignore this Warning, you may develop pressure sores, which can be a life-threatening medical complication. Z Series Owners Manual OM_Z_1212RevC...
  • Page 77 9. Detach the adjustment flap and adjust the seat upholstery to the desired tension. 10. Fully tighten the bolts that attach the seat upholstery to the frame. 11. Reattach the bottom of the back upholstery to the seat upholstery and replace the seat cushion. Z Series Owners Manual OM_Z_1212RevC...

  • Page 78: Seat Cushions

    The seat belt will be installed as shown in Figure 7-8 and 7-10. Figure 7-8 Figure 7-9 Aero Z Series 1/ ZR Series 1/ ZRA Series 1 Aero Z Series 1/ ZR Series 1/ ZRA Series 1 Velcro -Style Seat Belt with D-Ring ®...
  • Page 79 BACK UPHOLSTERY, SEAT UPHOLSTERY AND SEAT CUSHIONS Figure 7-11 Figure 7-10 Aero Z Series 2/ ZR Series 2/ ZRA Series 2 Aero Z Series 2/ ZR Series 2/ ZRA Series 2 proper Belt position for Belt with D-Ring Velcro -Style Seat Belt with D-Ring ®...

  • Page 81: Standard Camber Mounts

    8-9. In addition, whenever you adjust the position of the camber tube or when you adjust the toe-in/toe-out, it may be necessary to square the casters to the floor. See “Angle Adjustable Bullet Caster Housing (Aero Z Series 1 and ZRA Series 1)”...
  • Page 82 5. Check the toe-in/toe-out and adjust as needed and square the casters as needed. Note: Each Aero Z Series 1 and ZRA Series 1 wheelchair is shipped with a pair of longer Allen screws and spare washers to permit you to set the center of gravity as shown in Figure 8-2(b) and Figure 8-3.
  • Page 83 Allen Flats Screw Adjusting the Rear Seat Height (Aero Z Series 2 and ZRA Series 2) Tools Needed: • 3/16” Allen Wrench 1. Note the original position of the camber tube clamp relative to the notches on the vertical strut. See Figure 8-5.
  • Page 84 CHAPTER 8: AXLE PLATES AND CAMBER PLUGS (CENTER OF GRAVITY; REAR SEAT HEIGHT) Adjusting the Center of Gravity (Aero Z Series 2 and ZRA Series 2) Tools Needed: • 3/16” Allen Wrench • Ruler 1. Loosen, but do not remove, the four Allen screws (two on each side of the chair) that secure the camber mount clamps to the frame.
  • Page 85 You MUST leave one open hole between the two Allen screws. 4. Reinstall the Allen screws and lock washers and securely tighten all four Allen screws. 5. Reinstall the rear wheels. 6. Check the toe-in/toe-out and adjust as needed. Z Series Owners Manual OM_Z_1212RevC...
  • Page 86 5. Make sure that the camber plug flats are perpendicular to the ground and that the camber is oriented properly. 6. Securely tighten both Allen screws. 7. Reinstall the rear wheels. 8. Check the toe-in/toe-out and adjust as needed. Figure 8-9 Replacing the Camber Tube Camber Clamp Camber Tube Allen Screw Z Series Owners Manual OM_Z_1212RevC...
  • Page 87 2. Using the 5/64” Allen wrench, remove the bumper assembly, making note of the order in which the parts are assembled. 3. Loosen, but do not remove, the Allen screw that secures the camber tube to each camber clamp. See Figure 8-11. 4. Remove the camber tube. Z Series Owners Manual OM_Z_1212RevC...

  • Page 88: Adjusting Toe-In/Toe-Out

    3. Place the chair on all four wheels with the casters trailing toward the rear of the frame. See Figure 8-13. Figure 8-12 Figure 8-13 Adjusting the Toe-In/Toe-Out Adjusting the Toe-In/Toe-Out Measurement A Camber Tube Camber Clamp Z Series Owners Manual OM_Z_1212RevC...
  • Page 89 13. Securely tighten the Allen screws in the camber tube mount. 14. Square the casters to the floor. Figure 8-15 Figure 8-14 Adjusting the Toe-In/Toe-Out Adjusting the Toe-In/Toe-Out Wrench Camber Tube Camber Plug Toe-In/Toe-Out Measurement Z Series Owners Manual OM_Z_1212RevC...

  • Page 91: Stainless And Titanium Quick-Release Axles

    TiLite recommends that an authorized TiLite dealer make any adjustments. If you ignore this Warning, you may fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair. Z Series Owners Manual OM_Z_1212RevC...
  • Page 92 If there is too much “play” in the axle so the wheel is loose when locked into position in the axle sleeve or too little “play” so the locking balls do not properly engage, follow this procedure: Z Series Owners Manual OM_Z_1212RevC...
  • Page 93 If you ignore this Warning, your rear wheel could become loose or fall off and you could fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair. Z Series Owners Manual OM_Z_1212RevC...

  • Page 95: Compact Push To Lock

    3. Slide the new wheel lock into the wheel lock clamp, but do not tighten the Allen screws. 4. Follow the procedures under “Compact Push to Lock - Adjusting” on page 10-1 to position and secure the new wheel lock. Z Series Owners Manual 10-1 OM_Z_1212RevC...

  • Page 96: Compact Pull To Lock

    2. Adjust the position of the wheel lock clamp on the frame so the wheel stop embeds at least 3/16” into the tire when engaged in the locked position. 3. Securely tighten the two Allen screws that secure the wheel lock clamp to the frame. Z Series Owners Manual 10-2 OM_Z_1212RevC...
  • Page 97 2. Adjust the position of the wheel lock clamp on the frame so the wheel stop embeds at least 3/16” into the tire when engaged in the locked position. 3. Securely tighten the two Allen screws that secure the wheel lock clamp to the frame. Figure 10-4 Adjusting/Replacing Allen Screws Handle Frame Tire Wheel Stop Z Series Owners Manual 10-3 OM_Z_1212RevC...
  • Page 98 Figures 10-8 through 10-11 show the handle in both the engaged (locked) and disengaged (unlocked) positions. Study the Figures to determine which handle configuration will work best for you. Follow the directions below to reconfigure your handle to the desired configuration. Z Series Owners Manual 10-4 OM_Z_1212RevC...
  • Page 99 4. Reposition the wheel lock handle to the desired Standard Handle Position 1, 2 or 3 (see Figures 10-8 and 10-9) and replace the Allen screw and locknut. 5. Securely tighten both Allen screws and locknuts. Figure 10-12 Removing the Wheel Lock Handle Handle Locknuts Base Allen Screws Z Series Owners Manual 10-5 OM_Z_1212RevC...

  • Page 100: Aluminum Scissor Lock

    3. Slide the new Aluminum Scissor Lock into the wheel lock clamp, but do not tighten the two Allen screws. 4. Follow the procedure under “Aluminum Scissor Lock - Adjusting” on page 10-6 to position and secure the new Aluminum Scissor Lock. Z Series Owners Manual 10-6 OM_Z_1212RevC...
  • Page 101 VC-3 after every fourth adjustment. If you ignore this Warning, you may fall, tip ® over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair. Figure 11-1 Figure 11-2 Aero Z Series 1 Bearing Fork ZRA Series 1 Bearing Fork “Bullet” Caster “Bullet” Caster Housing...
  • Page 102 CHAPTER 11: CASTERS, FORKS AND CASTER PIN LOCKS Figure 11-3 Aero Z Series 2 and ZRA Series 2 Bearing Fork Caster Cap Fork Stem Fork Washer Phillips Axle Nylock Nut Head Screw C Spring C Spring Washer Washer Phillips Head Screw...
  • Page 103 WARNING On the Aero Z Series 1 and ZRA Series 1, the fork stem is permanently installed in the “Bullet” Caster Housing. If it should become necessary to replace the fork stem, you will need to order the “Bullet” Caster Housing/fork stem assembly.

  • Page 104: Caster Pin Locks

    Caster pin Locks (Aero Z Series 1, ZR Series 1, ZRA Series 1) WARNING ALWAYS be sure to disengage both Caster Pin Locks before attempting to propel your chair. If you ignore this Warning, you may fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair.
  • Page 105 Notch Notch T-Handle Lock Ring T-Handle Lock Ring Notch Notch Angle Adjustable “Bullet” Caster Housing (Aero Z Series 1 and ZRA Series 1) Adjusting the Angle Tools Needed: • 7/16” Open End Wrench • 5/32” Allen Wrench • Drafting Triangle 1.

  • Page 106: Adjusting The Front Seat Height

    5” or 6” casters. Additional adjustability may be achieved with different forks or casters or with fork stem extensions. Contact TiLite Customer Service for assistance. Adjusting the Front Seat Height on Slipstream Single-Sided Forks (Aero Z Series 2, ZR Series 2 and ZRA Series 2) Tools needed: •...

  • Page 107: Fork Extensions

    Therefore, it is necessary to replace the “housing/stem” assembly if you wish to add extensions to raise the Front Seat Height. Tools Needed: Figure 11-13 • 5/32” Allen Wrench Aero Z Series 1 Fork Extension • 7/16” Open End Wrench Allen Frame Screw 1.

  • Page 108: Floating Casters

    Note: TiLite designs its rigid wheelchairs to be flexible for improved maneuverability and increased ride comfort. However, this flexibility requires that your chair be set up properly. The following procedure will enable you to set up your TiLite rigid wheelchair so it will perform to its potential. Z Series Owners Manual 11-8 OM_Z_1212RevC...
  • Page 109 If you ignore this Warning, your footrest could become loose or fall off and you could fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair. Z Series Owners Manual 11-9...

  • Page 110: Frog Legs

    If you ignore this Warning, your rear wheel could become loose or fall off and you could fall, tip over or lose control of the wheelchair and seriously injure yourself or others or damage the wheelchair. Z Series Owners Manual 11-10 OM_Z_1212RevC...
  • Page 111 CHAPTER 11: CASTERS, FORKS AND CASTER PIN LOCKS Replacing Frog Legs ® Figure 11-20 (Aero Z Series 1) Replacing Frog Legs ® on the Aero Z Series 1 Tools Needed: • 5/32” Allen Wrench Allen • 7/16” Open End Wrench...
  • Page 112 Figure 11-22 Replacing Frog Legs® Fork 9. Securely tighten the outer screw to a torque setting of on the Aero Z Series 2 and ZRA Series 2 40 inch/lbs. 10. Repeat Steps 2 through 9 for the opposite caster. Tab Slots...
  • Page 113 Caster Housing and tighten to 32 inch-lbs. 6. Reinstall the casters. See “Replacing Casters” on page 11-9. Figure 11-23 Replacing Frog Legs ® on the ZR Series “Bullet” Caster Set Screw Housing Stem Bolt Flats Z Series Owners Manual 11-13 OM_Z_1212RevC...
  • Page 114 CHAPTER 11: CASTERS, FORKS AND CASTER PIN LOCKS ANGLE ADJUSTABLE SpEEDLOADER CASTER MOUNT (Aero Z Series 2 and ZRA Series 2) Adjusting the Angle Tools Needed: • 1/8” Allen Wrench • 3/16” Allen Wrench • Drafting Angle or • Bubble Level Bracket 1.
  • Page 115 Nylock Nut Nylock Nut Figure 11-26 ® Adjusting the Angle (Frog Legs Tab Slots Caster End Cap Caster Mount Allen Caster Screw 2 Housing Lock Caster Cap Washers Allen Fork Stem Screw 1 Barrel Fork Z Series Owners Manual 11-15 OM_Z_1212RevC...
  • Page 116 CHAPTER 11: CASTERS, FORKS AND CASTER PIN LOCKS Figure 11-27 Figure 11-28 Bearing Fork/ Slipstream Single-Sided Fork ® Frog Legs Barrel Fork Bubble Level Bracket Triangle Flat Edge Z Series Owners Manual 11-16 OM_Z_1212RevC...

  • Page 117: Quick-Release Axle

    3. Insert the axle all the way into axle sleeve. 4. Lock the lever on the quad quick-Release Axle. 5. Pull firmly on the wheel (without unlocking the lever) to make sure the wheel is locked securely in place. Z Series Owners Manual 12-1 OM_Z_1212RevC...

  • Page 118: Pneumatic Tires And Tubes

    Replacement of solid tires requires specialized equipment. Therefore, if your solid tires need replacement, you must have this done by an authorized TiLite dealer or qualified technician. If you ignore this Warning, you may seriously injure yourself or others or damage the wheelchair. Z Series Owners Manual 12-2 OM_Z_1212RevC...

  • Page 119: Rear Wheel Spacers

    3. After you have adjusted your rear wheel spacing, reinstall the axle sleeve in the camber plug and hand-tighten. 4. Using a Torque wrench, tighten the axle sleeve to 230 inch-pounds. Figure 12-5 Rear Wheel Spacing Camber Plug 1/8” Spacer Lock Washer Camber Tube Axle Sleeve 1/2” Spacer 1/4” Spacer Z Series Owners Manual 12-3 OM_Z_1212RevC...

  • Page 121: Rear Anti-Tips

    Tube anti-tip receiver. Button Release Mounting Figure 13-2 (Aero Z Series 1 and ZRA Series 1) Mounting the Rear Anti-Tip Receiver WARNING Only an authorized TiLite dealer or qualified technician Camber should install the anti-tip receiver. If you ignore this...
  • Page 122 1. Remove the rear wheels and place the frame upside down on a level surface. 2. Remove the camber tube. See “Replacing the Camber Tube (Aero Z Series 2 and ZRA Series 2)” on page 8-4. 3. Thread the Allen screw through the right side camber clamp, right side anti-tip receiver, washer and securely tighten the nylock nut.
  • Page 123 5. Reinstall the camber tube. See “Replacing the Camber Tube (ZR Series 2)” on pages 8-7 and 8-8. 6. Tighten the Allen screw in each anti-tip receiver so that it securely clamps into the camber tube. 7. Reinstall the rear wheels. Z Series Owners Manual 13-3 OM_Z_1212RevC...
  • Page 124 Receiver Allen Screw User-Friendly Rear Flip-Up Anti-Tip (Aero Z Series 1, ZR Series 1 and ZRA Series 1) The configuration of the User Friendly Rear Flip-Up Anti-Tips varies among TiLite chair models. Figure 13-6 shows the various configurations. Figure 13-6...
  • Page 125 1-1/2” to 2” off the ground. See Figure 13-9. Figure 13-9 Adjusting the Anti-Tip Receiver Mounting Plate Lower Tube Release Button Release Button Upper Tube Z Series Owners Manual 13-5 OM_Z_1212RevC...
  • Page 126 4. Reinstall the camber tube. See “Replacing the Camber Tube (Aero Z Series 1 and ZRA Series 1)” on page 8-2.
  • Page 127 CHAPTER 13: ANTI-TIPS Figure 13-10 Mounting the User-Friendly Rear Flip-Up Anti-Tips on the Aero Z Series 1 and ZRA Series 1 Allen Camber Tube Screws Mount Mounting Plate NyLock Nuts Camber Tube Allen Screw WARNING TiLite Logo Must Face Rearward and Arrows on All Anti-Tipper Components Must Align.
  • Page 128 Mounting the User-Friendly Rear Flip-Up Anti-Tip on the ZR Series 1 Allen CG Bracket Screws Locknuts Camber Tube Mounting Plate Camber Clamp Allen Screw WARNING TiLite Logo Must Face Rearward and Arrows on All Anti-Tipper Components Must Align. Z Series Owners Manual 13-8 OM_Z_1212RevC...
  • Page 129 To disengage the User-Friendly Anti-Tip, grip the anti-tip firmly, pressing down on the release lever, raise the anti-tip until the anti-tip receiver re-engages in the anti-tip mount in the “up” position shown in Figure 13-13. Figure 13-13 Disengaging the Anti-Tip Z Series Owners Manual 13-9 OM_Z_1212RevC...
  • Page 130 5. Reinstall the camber tube. See “Replacing the Camber Tube (ZR Series 2)” on pages 8-7 and 8-8 or “Replacing the Camber Tube (Aero Z Series 2 and ZRA Series 2)” on page 8-4. The bumper cannot be reinstalled. Z Series Owners Manual...
  • Page 131 Figure 13-15 ZR Series 2 Mounting the Anti-Tip Camber Tube Clamp Anti-Tip Mount Allen Screw 3 Threaded Holes Allen Screw Allen Screw Receiver Z Series Owners Manual 13-11 OM_Z_1212RevC...

  • Page 132: Front Roller

    CHAPTER 13: ANTI-TIPS Figure 13-16 Aero Z Series 2 and ZRA Series 2 Mounting the Anti-Tip Camber Tube Clamp Anti-Tip Mount Allen Screw 3 Threaded Holes Allen Screw Allen Screw Receiver Front Roller Figure 13-17 Removing Front Roller Tools Needed: •...
  • Page 133 Note: If removing the Front Roller from an angle adjustable footrest, you will need to order new, shorter Allen screws and washers to secure the footplate to the clamp. Figure 13-18 Front Roller with Angle Adjustable Footplate Allen Screws Washers Clamp Roller Plate Front Roller Locknuts Allen Screws Z Series Owners Manual 13-13 OM_Z_1212RevC...
  • Page 135 IMMEDIATELY STOP using any wheelchair that is involved in any such incident. Because the structural damage may not be visible, you MUST replace any wheelchair that is involved in any such incident. Z Series Owners Manual 14-1 OM_Z_1212RevC...
  • Page 136 The backrest angle may be adjustable on your TiLite wheelchair. You must adjust the backrest angle so that it does not exceed the angle specified in Table 14-1 on page 14-5, when the wheelchair is occupied during transit in a motor vehicle. Z Series Owners Manual 14-2 OM_Z_1212RevC...
  • Page 137 ISO 7176-19 permits the anthropomorphic test dummy to be secured using a vehicle-anchored pelvic belt and a vehicle-anchored shoulder belt while ANSI/RESNA WC/19 requires that the anthropomorphic test dummy be secured using a wheelchair-anchored pelvic belt and a vehicle-anchored shoulder belt. Z Series Owners Manual 14-3 OM_Z_1212RevC...
  • Page 138 5.4 (Accommodation of Vehicle-Anchored Belt Restraints) of ISO 7176-19. The wheelchair Tie Down and occupant restraint system (WTORS) used in these tests was strap-type tie down that complied with SAE J2249 and ISO 10542-1. Z Series Owners Manual 14-4 OM_Z_1212RevC...

  • Page 139: Positioning The Wheelchair In The Vehicle

    It is imperative that the wheelchair ALWAYS be positioned in a vehicle with appropriate clear zones around the wheelchair because in a frontal impact, even when properly secured, the wheelchair and its occupant will move from their secured position. Clear zones are required Z Series Owners Manual 14-5 OM_Z_1212RevC...
  • Page 140 2. This wheelchair must be used ONLY with a WTORS comprised of a four-point, strap-type wheelchair Tie Down and a three-point, vehicle-anchored, pelvic and torso belt-type, occupant restraint that has been installed in accordance with the manufacturer’s instructions and SAE J2249. It is NOT compatible with other types of WTORS. Z Series Owners Manual 14-6 OM_Z_1212RevC...
  • Page 141 9. Each of the four wheelchair Tie Down straps must be tightened to ensure that the wheelchair is securely fastened to the vehicle—there should be no “play” or looseness in any of the four wheelchair Tie Down straps. Z Series Owners Manual 14-7...
  • Page 142 Z Series Owners Manual 14-8 OM_Z_1212RevC...
  • Page 143 See Figure 14-6 for the correct position of the belt restraints. See Figure 14-6 for the incorrect position of the belt restraints. Figure 14-6 Illustration of Improper Belt-Restraint Fit Belt restraints must not be held away from the body by wheelchair components such as armrests or wheels Z Series Owners Manual 14-9 OM_Z_1212RevC...

  • Page 144: Seating Options

    Our warranty is also available on our website, www.tilite.com. That Limited Warranty applies to your TiLite wheelchair with the Transit Option, with the following modification: The warranty is void if the wheelchair is damaged as a result of transit use. Z Series Owners Manual 14-10 OM_Z_1212RevC...
  • Page 147 tilite.com 800.545.2266 509.586.6117 866.586.2413 509.585.8703 2701 West Court Street, Pasco, WA 99301 A PRODUCT SUPPORTED BY:...

This manual is also suitable for:

ZrZra series 2Aeroz series 2ZraAero z

Table of Contents