Yamaha PZ50W Service Manual page 7

PZ50VT "Europe"/PZ50MP....................... 3-15
PZ50M ...................................................... 3-16
INSPECTION ............................................ 3-17
FRONT SUSPENSION ................................... 3-18
PZ50/PZ50FX/PZ50M............................... 3-18
PZ50GT/PZ50VT/PZ50MP ....................... 3-20
HANDLING NOTES .................................. 3-22
INSPECTION ............................................ 3-22
INSTALLATION ........................................ 3-23
CHAPTER 4.
POWER TRAIN
PRIMARY SHEAVE AND DRIVE V-BELT ....... 4-1
REMOVAL .................................................. 4-3
DISASSEMBLY........................................... 4-3
INSPECTION .............................................. 4-4
ASSEMBLY................................................. 4-6
INSTALLATION .......................................... 4-9
SECONDARY SHEAVE ................................. 4-10
DISASSEMBLY......................................... 4-12
INSPECTION ............................................ 4-12
ASSEMBLY............................................... 4-13
INSTALLATION ........................................ 4-14
DRIVE CHAIN................................................. 4-15
REMOVAL ................................................ 4-16
INSPECTION ............................................ 4-16
INSTALLATION ........................................ 4-18
SECONDARY SHAFT .................................... 4-19
PZ50 ......................................................... 4-19
REMOVAL ................................................ 4-20
INSPECTION ............................................ 4-20
INSTALLATION ........................................ 4-20
SECONDARY SHAFT AND DRIVE
CHAIN INSTALLATION ............................ 4-22
SECONDARY SHAFT AND REVERSE
GEAR CASE................................................... 4-23
PZ50GT/PZ50FX/PZ50M/PZ50VT/
PZ50MP .................................................... 4-23
REMOVAL ................................................ 4-27
INSPECTION ............................................ 4-28
ASSEMBLY............................................... 4-28
INSTALLATION ........................................ 4-29
SECONDARY SHAFT AND DRIVE
CHAIN INSTALLATION ............................ 4-30
BRAKE ........................................................... 4-31
BRAKE PAD REPLACEMENT ................. 4-33
BRAKE CALIPER DISASSEMBLY ........... 4-36
BRAKE CALIPER INSPECTION
AND REPAIR ............................................ 4-36
BRAKE CALIPER ASSEMBLY ................. 4-37
BRAKE CALIPER INSTALLATION ........... 4-37
INSPECTION ............................................ 4-39
BRAKE MASTER CYLINDER
ASSEMBLY............................................... 4-39
INSTALLATION......................................... 4-39
SLIDE RAIL SUSPENSION............................ 4-40
PZ50/PZ50GT/PZ50FX/PZ50M ................ 4-40
PZ50VT/PZ50MP ...................................... 4-45
REMOVAL................................................. 4-51
INSPECTION ............................................ 4-51
ASSEMBLY............................................... 4-51
INSTALLATION......................................... 4-55
FRONT AXLE AND TRACK ........................... 4-56
INSPECTION ............................................ 4-57
INSTALLATION......................................... 4-57
CHAPTER 5.
ENGINE
SEAT AND FUEL TANK................................... 5-1
PZ50/PZ50GT/PZ50FX/PZ50M .................. 5-1
BACKREST AND PASSENGER SEAT ........... 5-3
PZ50VT/PZ50MP ........................................ 5-3
RIDER SEAT AND FUEL TANK ...................... 5-5
PZ50VT/PZ50MP ........................................ 5-5
REMOVAL................................................... 5-7
INSTALLATION........................................... 5-8
EXHAUST PIPE AND MUFFLER ..................... 5-9
PZ50/PZ50GT/PZ50FX/PZ50M .................. 5-9
PZ50VT/PZ50MP ...................................... 5-10
INSTALLATION......................................... 5-11
OIL TANK ....................................................... 5-12
ENGINE ASSEMBLY ..................................... 5-13
HOSE AND LEADS................................... 5-13
ENGINE ASSEMBLY ................................ 5-15
REMOVAL................................................. 5-16
INSTALLATION......................................... 5-16
CAMSHAFTS.................................................. 5-18
CYLINDER HEAD COVER ....................... 5-18
CAMSHAFTS ............................................ 5-19
REMOVAL................................................. 5-20
INSPECTION ............................................ 5-21
INSTALLATION......................................... 5-25