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Duo-Therm 600 Series PENGUIN Installation Instructions Manual

Duo-Therm 600 Series PENGUIN Installation Instructions Manual

Roof top air conditioner/heat pump

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USA
SERVICE OFFICE
The Dometic Corp.
509 So. Poplar St.
LaGrange, IN 46761
ALL INITIAL INSTALLATIONS MUST BE APPROVED BY THE SALES DEPT.
260-463-4858
CANADA
Dometic Dist.
866 Langs Dr.
Cambridge, Ontario
This manual must be read and un-
CANADA N3H 2N7
derstood before installation, adjust-
519-653-4390
ment, service, or maintenance is per-
For Service Center
formed. This unit must be installed
Assistance Call:
800-544-4881
by a qualified service technician.
Modification of this product can be
extremely hazardous and could re-
sult in personal injury or property
damage.
C
US
INSTALLATION
INSTRUCTIONS
REVISION
Form No. 3107163.101 6/03
(Replaces 3107163.093)
(French 3108062.071)
©2003 Dometic Corporation
LaGrange, IN 46761
ANALOG DUCTED INSTALLATION INSTRUCTIONS
600 Series PENGUIN
579 Series BRISK AIR
590 Series QUICK COOL
591 Series HEAT PUMP
595 Series QUICK COOL
Roof Top Air Conditioner/Heat Pump
Part No. 3107541 and 3107546
WITH REMOTE ANALOG THERMOSTAT
THIS UNIT IS DESIGNED FOR OEM INSTALLATION
WARNING
!
Important:
These instructions
must stay with unit.
Owner read carefully.
RECORD THIS UNIT INFORMATION FOR FUTURE REFERENCE:
Model Number
Serial Number
Date Purchased
USED WITH
Analog Relay Kit
DUCTED
!
Lire et comprendre ce manuel avant de
procéder à l'installation, à des réglages,
de l'entretien ou des réparations.
L'installation de cet appareil doit être
effectuée par un réparateur qualifié.
Toute modification de cet appareil peut
être extrêmement dangereuse et
entraîner des blessures ou dommages
matériels.
MODELS
57908.321
57915.422
57915.631
57908.521
57915.426
57915.731
57912.321
57915.521
59016.521
59016.621
57912.531
57915.522
57912.621
57915.526
59516.331
57912.622
57915.531
59516.336
57912.631
57915.536
59516.501
57915.331
57915.621
59516.531
57915.336
57915.622
59516.536
57915.421
57915.626
59516.601
1
AVERTISSEMENT
59516.603
59530.601
59516.606
59530.631
59516.631
59530.632
600312.321
59528.601
59529.531
600312.421
59529.601
600315.321
59529.631
600315.326
59530.531
600315.421
59530.532
59530.536

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Summary of Contents for Duo-Therm 600 Series PENGUIN

  • Page 1 ANALOG DUCTED INSTALLATION INSTRUCTIONS RECORD THIS UNIT INFORMATION FOR FUTURE REFERENCE: Model Number Serial Number Date Purchased 600 Series PENGUIN 579 Series BRISK AIR 590 Series QUICK COOL 591 Series HEAT PUMP 595 Series QUICK COOL Roof Top Air Conditioner/Heat Pump USED WITH Part No.
  • Page 2: General Information

    ANALOG DUCTED INSTALLATION INSTRUCTIONS 1. GENERAL INFORMATION SAFETY INSTRUCTIONS A. Product features or specifications as described or illus- trated are subject to change without notice. This manual has safety information and instruc- B. This air conditioner is designed for: tions to help users eliminate or reduce the risk of 1.
  • Page 3 ANALOG DUCTED INSTALLATION INSTRUCTIONS...
  • Page 4 ANALOG DUCTED INSTALLATION INSTRUCTIONS...
  • Page 5 ANALOG DUCTED INSTALLATION INSTRUCTIONS 2. PRECAUTIONS It is preferred that the air conditioner/heat pump be installed on a relatively flat and level roof section measured with the WARNING RV parked on a level surface; however, Up to an 8° slant to either side or front-to-back is Improper installation may damage equip- acceptable on 600 Series Air Conditioners/heat ment, could endanger life, cause serious...
  • Page 6: Air Distribution System

    ANALOG DUCTED INSTALLATION INSTRUCTIONS 4. AIR DISTRIBUTION SYSTEM SIZING & DESIGN The Installer of this air conditioner/heat pump system must design the air distribution system for their particular application. Several requirements for this system MUST be met for the air conditioner/heat pump to operate properly. These requirements are as follows: A.
  • Page 7: Air Distribution System Installation

    ANALOG DUCTED INSTALLATION INSTRUCTIONS 5. AIR DISTRIBUTION SYSTEM INSTALLATION A. The Dometic Corporation recommends the basic configuration shown on page 8, for installing this air conditioner/heat pump system. We have found by testing , that this configuration works best in most applications of this air conditioner/heat pump system.
  • Page 8 ANALOG DUCTED INSTALLATION INSTRUCTIONS C. AIR DISTRIBUTION DUCT INSTALLATION 1. Install the Air Distribution Ducts in the RV Roof Cavity. The Distribution System must meet: a. RV’s requirements b. System requirements listed in Section 4 on page 6 of this Manual. Terminate the start of the Duct at the back edge of the 14-1/4"...
  • Page 9 ANALOG DUCTED INSTALLATION INSTRUCTIONS 6. THERMOSTAT & CABLE INSTALLATION A. LOCATION The proper location of the thermostat is very important to ensure that it will provide a comfortable RV temperature. Observe the following general rules when selecting a location. Locate the thermostat 54" above the floor. Install thermostat on a partition, NEVER on an outside wall.
  • Page 10 Freeze Control With Wires To Left Side C. Freeze Control installation on 600 Series Penguin Models (See FIG. 8.) 1. Snap freeze control into place on return bend located at right side of evaporator coil as follows: a. Locate “D” shaped notch in flange of evaporator coil.
  • Page 11 ANALOG DUCTED INSTALLATION INSTRUCTIONS 9. WIRING OF CONTROL SYSTEM A. Position the control box (standing up) with the 6 pin connector to the curb side of the vehicle and the service access facing the rear of the vehicle. See FIG. 9. B.
  • Page 12 ANALOG DUCTED INSTALLATION INSTRUCTIONS 10. INSTALLATION OF AIR CONDITIONER/HEAT PUMP Installing unit with 3105007.XXX or 3105935.XXX Installing unit with 3308120.XXX Genesis Air Filtra- Return Air Cover tion System Return Air Kit Return Air Cover A. INSTALLATION OF CEILING TEMPLATE A. INSTALLATION OF FOAM DIVIDER Check gasket alignment of the air conditioner/heat 1.
  • Page 13 ANALOG DUCTED INSTALLATION INSTRUCTIONS Installing unit with 3308120.XXX Genesis Air Filtration Installing unit with 3105007.XXX or 3105935.XXX Re- System Return Air Kit Return Air Cover - continued from turn Air Cover - Continued from page 10, column A. page 12, column B. 5.
  • Page 14 ANALOG DUCTED INSTALLATION INSTRUCTIONS Installing unit with 3308120.XXX Genesis Air Filtration Installing unit with 3105007.XXX or 3105935.XXX Re- System Return Air Kit Return Air Cover - continued from turn Air Cover - Continued from page 13, column A. page 13, column B. 3.
  • Page 15 ANALOG DUCTED INSTALLATION INSTRUCTIONS 11. INSTALLATION OF INSIDE DECORATIVE COVER. Installing unit with 3308120.XXX Genesis Air Filtra- Installing unit with 3105007.XXX or 3105935.XXX tion System Return Air Kit Return Air Cover Return Air Cover A. Locate the relay control box on the ceiling template Install the slider in the return air cover and raise it to the ceiling template.
  • Page 16 ANALOG DUCTED INSTALLATION INSTRUCTIONS 12. RELAY KIT FIELD WIRING DIAGRAM COOLING/FURNACE 3107750.014 509 S. POPLAR ST. 509 S. POPLAR ST. 115 VAC 60 Hz 1 O 115 VAC 60 Hz 1 O LAGRANGE, IN 46761 LAGRANGE, IN 46761 FURNACE USE COPPER CONDUCTORS USE COPPER CONDUCTORS 115VAC, 60Hz, 1PH 115VAC, 60Hz, 1PH...
  • Page 17 ANALOG DUCTED INSTALLATION INSTRUCTIONS UNIT FIELD WIRING DIAGRAM COMPRESSOR PASSED MOTOR DIELECTRIC GRN/YEL O.L. 6 PIN CONN 6 PIN CONN HERM COMP STARTER GRN/YEL START RUN CAP RUN CAP PTCR NOT USED ON NOT USED ON SOME MODELS SOME MODELS 3105052.025 3105052.025...