Milnor 30022Fxx Service Manual
  1. Manuals
  2. Brands
  3. Milnor Manuals
  4. Washer
  5. 30022Fxx
  6. Service manual
Milnor 30022Fxx Service Manual

Milnor 30022Fxx Service Manual

Washer-extractors
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Published Manual Number/ECN: MAP30FXXBE/2006153A
• Publishing System: TPAS
• Access date: 4/11/2006
• Document ECN's: Latest Available
Service—
30022Fxx
Washer-Extractors
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 30022Fxx and is the answer not in the manual?

Questions and answers

Related Manuals for Milnor 30022Fxx

Summary of Contents for Milnor 30022Fxx

  • Page 1 Published Manual Number/ECN: MAP30FXXBE/2006153A • Publishing System: TPAS • Access date: 4/11/2006 • Document ECN's: Latest Available Service— 30022Fxx Washer-Extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
  • Page 2 “Troubleshooting” chapter or section. See the table of contents. Trademarks of Pellerin Milnor Corporation The following, some of which may be used in this manual, are trademarks of Pellerin Milnor Corporation: ®...

  • Page 3: Table Of Contents

    Warranty BMP720097/92732A How to Order Parts BMP720097R/72332A Safety—Suspended, Open Pocket, Non-tilting Washer-Extractors BIUUUS27/20051111 About the Forces Transmitted by Milnor Washer-Extractors BIWUUI02/20001108 Safety Placard Use and Placement 3022,3630F8J,F8W & 4232F7J,F7W BMP020113/2003286V Safety Placard Use and Placement ISO 3022,3630F8J,F8W & 4232F7J,F7W BMP020114/2003286V Glossary of Tag Illustrations - F-Style, Q-Style, 36"...

  • Page 4: Page Description

    Table of Contents, cont. Page Description Document/ECN Water Inlet Assembly BMP010032/2002076V Hays Electric Inlet Valves BMP700710/96081V Pressure Regulators BMP900031/96081V Installation Drain Assembly - 30022F8J/F8P/F8W BMP940055/94212V 3" Electric Drain Valve BMP920017/2002044V Section 8: Chemical Supply Devices Soap Chute BMP010023/2004333V Peristaltic Soapchute BMP940050/2002076V Five Compartment Dry Supply Assembly and Installation - 30022F8J/F8P/F8W...

  • Page 5: About This Manual

    —This instruction manual is intended to provide preventive maintenance procedures, service proce- ® dures and mechanical parts identification for all Milnor 30022Fxx suspended washer-extractors. Measurements are in common US and metric units unless otherwise noted. Always use new fasteners when replacing or repair- ing parts.

  • Page 7: Warranty

    (including purchased components) without obligation to change any equipment previously supplied. ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EXPRESS UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE.

  • Page 9: How To Order Parts

    How to order repair parts Repair parts may be ordered either from the authorized dealer who sold you this machine, or directly from the MILNOR factory. In most cases, your dealer will have these parts in stock. When ordering parts, please be sure to give us the following information: 1.

  • Page 10: Safety-Suspended, Open Pocket, Non-Tilting Washer-Extractors

    The owner/user must familiarize himself with the contents of all machine instruction manuals. The owner/user should direct any questions about these instructions to a Milnor® dealer or the Milnor® Service department.
  • Page 11 The Safety Guide and other machine manuals must be available at all times to the appropriate personnel. See the machine service manual for safety placard part numbers. Contact the Milnor Parts department for replacement placards or manuals. Maintenance —Ensure the machine is inspected and serviced in accordance with the norms of 1.5.
  • Page 12 • Do not place any object in the turning cylinder. • Do not operate the machine with a malfunctioning door interlock. • Open pocket machines only—Keep yourself and others clear of cylinder and goods during jogging operation. PELLERIN MILNOR CORPORATION...
  • Page 13 • Do not operate a damaged or malfunctioning machine. Request authorized service. WARNING 13 : Explosion Hazards—Cylinder—A damaged cylinder can rip apart during extraction, puncturing the shell and discharging metal fragments at high speed. • Do not operate the machine with any evidence of damage or malfunction. PELLERIN MILNOR CORPORATION...
  • Page 14 WARNING 18 : Confined Space Hazards—Confinement in the cylinder can kill or injure you. Hazards include but are not limited to panic, burns, poisoning, suffocation, heat prostration, biological contamination, electrocution, and crushing. • Do not enter the cylinder until it has been thoroughly purged, flushed, drained, cooled, and immobilized. PELLERIN MILNOR CORPORATION...
  • Page 15 Safety—Suspended, Open Pocket, Non-tilting Washer-Extractors — End of BIUUUS27 — PELLERIN MILNOR CORPORATION...

  • Page 16: About The Forces Transmitted By Milnor Washer-Extractors

    • the liquor level and chemical conditions in the bath preceding extraction, and • other miscellaneous factors. ® Estimates of the maximum force normally encountered are available for each Milnor model ® and size upon request. Floor or foundation sizes shown on any Milnor...
  • Page 17 All data is subject to change without notice and may have changed since last printed. It is the sole responsibility of every potential owner to obtain ® written confirmation that any data furnished by Milnor applies for the model(s) and serial number(s) of the specific machines.
  • Page 19 BMP020113/2003286V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 21 BMP020114/2003286V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 22 7\_ccQbi_VDQW9\\ecdbQdY_^c± <B8DD@C604!"#$E 6Cdi\UACdi\U#&$"FCdi\U Q^THCdi\UGQcXUb5hdbQSd_bc Illustration Explanation Stop! Read the manual first for complete instructions before continuing. Do not jack the machine here. Do not lift the machine here. Use three point or four point lifting as determined by the lifting eyes furnished. Rig the load using lifting cables of sufficient size and length to ensure cables are not over-stressed.
  • Page 23 Illustration Explanation Do not start this machine until the packing materials, lifting brackets, etc. with this tag attached or behind this panel are removed. These materials are painted red. Safety stands or brackets (also painted red) may be provided with this machine. Do not discard safety stands or brackets Do not step or stand on this machine part.
  • Page 24 7\_ccQbi _V DQW 9\\ecdbQdY_^c± 6Cdi\U ACdi\U #&  $" FCdi\U Q^T HCdi\U GQcXUb5hdbQSd_bc Do not start this machine until the part with this tag is installed on the machine. Do not remove this component from the machine. Install the appropriate part here before operating the machine.
  • Page 25 =C9EEAD715" # $%F "  # During drain and extract, the cylinder must rotate counterclockwise when viewed from here (rear of machine). During drain and extract, the cylinder must rotate clockwise when viewed from here (front of machine). Do not pump grease here. Do not strike shell front of washer-extractors during fork lifting.
  • Page 26 7\_ccQbi _V DQW 9\\ecdbQdY_^c± 6Cdi\U ACdi\U #&  $" FCdi\U Q^T HCdi\U GQcXUb5hdbQSd_bc Make cold water connection here. Make hot water connection here. Make third (reuse) water connection here. Hold the connection side of the valve with a wrench when connecting plumbing.

  • Page 27: Avoiding Damage From Allied Remote Chemical Delivery Systems

    ® of such systems by the chemical supply company. Milnor washer-extractors and CBW batch washers (tunnels) are available with convenient inlets for such systems (see Figure 1). Most common of the types of systems currently used in commercial laundering operations are pumped chemical systems.
  • Page 28 CAUTION 1 : Equipment and Textile Damage Hazards—Chemicals leaked into the machine, particularly when it is idle can destroy machine components and textiles left in the machine. Pellerin Milnor Corporation accepts absolutely no responsibility for damage to its equipment or to textiles therein from abnormal contact with chemicals.
  • Page 29 Hence, any concentrated chemical that remains in the injection line between the pump and the machine is free to flow into the machine. Some examples of this are shown in Figure 3. PELLERIN MILNOR CORPORATION...
  • Page 30 PELLERIN MILNOR CORPORATION...
  • Page 31 CAUTION 2 : Injury and Damage Hazards—Chemicals leaking from a chemical system may be corrosive or toxic. Such chemicals can injure personnel and damage equipment. • Use care when connecting chemical lines. • Inspect regularly for leaks. — End of BIWUUI03 — PELLERIN MILNOR CORPORATION...

  • Page 33: Section 1: Service And Maintenance

    Section Service and Maintenance...
  • Page 34 # #!!  " # #!! <Q^W* 5>7 ! 1``\YS* 962 ?aTeT]cXeT<PX]cT]P]RT As required by the warranty and to achieve optimum performance and service life from Milnor washer-extractors, the schedules, instructions and precautions herein must be strictly followed. F0A=8=6 ) 4]cP]V[T P]S 2adbW 7PiPaSb —Guards, covers, and panels—Operating the...

  • Page 35: Preventive Maintenance

    If you cannot obtain either the specified lubricant or a valid equivalent locally, contact the Milnor Service Department for assistance. <PX]1TPaX]V7^dbX]V?aTeT]cXeT<PX]cT]P]RT 1.
  • Page 36 Check belt tension when replacing and adjusting drive tension components. A belt tension testing tool (Milnor part number 30T001), straight edge, and Belt Tension Specification table is required when setting belt tension. Check tension for new belts according to the following schedule.
  • Page 37 @bUfU^dYfU =QY^dU^Q^SU 2. Determine belt deflection for the tested belt (see “30022Fxx Bearing Housing Maintenance Points” and Table below for the location and setting). Move lower O-ring to the correct setting (inches or centimeters) on scale. Read the bottom edge of the O-ring.
  • Page 38 @bUfU^dYfU =QY^dU^Q^SU Figure 1: 30022Fxx Bearing Housing Maintenance Points Bearing Housing Maintenance Water Seal Grease Point Points Legend Drive belt Bearing lubricant fill tube Water Seal Grease Relief Water seal grease fitting location Seal grease relief Figure 2: 30022Fxx Drive Train Maintenance Points...
  • Page 39 @bUfU^dYfU =QY^dU^Q^SU Figure 3: 30022Fxx Suspension Maintenance Points Front springs Rubber springs and side shocks — End of BIIFUM01 — @5<<5B9> =9<>?B 3?B@?B1D9?>...

  • Page 40: Replacing 30Fxx Main Bearings

    Lock OFF and tag out power at the wall disconnect before servicing. Maintenance must be performed only by qualified, authorized service personnel. ® NOTE: A cylinder puller kit (P/N PK33-008) is available from Milnor on a rental basis. Maintenance procedures require: •...
  • Page 41 Ê R eplacing Seals, Bearings, and Bearing Housing Front shaft Bearings seal holder NOTE: See FIGURE 1 during the following procedures. Shims Ë R eplacing Seals —If no water or metal par- Seals ticles are present in drained oil, replace seals and O-rings as follows.
  • Page 42 Bolts can break off and the seal holder can leak or loosen. Follow seal holder installation instructions carefully. Nylon insert Do not over tighten bolts. NOTE: The two 3/8" socket cap bolts are drilled to facilitate greasing the water seals (see BMP980022, FIGURE 2, and FIGURE 4). Drilled to allow greasing Initally, grade 8 hex head bolts are used to seat the seal holder, clamp- of water seals...
  • Page 43 5. Center the shaft within the housing, then gently tap in the front bearing cup. Install the front shaft seal holder. 6. The shaft should turn in the housing. Ë S etting Bearing Clearances NOTE: This procedure is required only if a major bearing housing component is replaced. See “Replacing Bearings”...
  • Page 44 Ê R einstalling the Cylinder and Shell Front 1. Screw two new allen screws into the puller mounting holes. 2. Determine that the main shaft is clean and free from any foreign materials and that the main shaft key is prop- erly seated on the shaft.

  • Page 45: Fastener Torque Requirements

    The specifications in this section apply to 1/4 inch and larger Unified National fine and coarse fasteners used on ® Milnor machines. This information is to be used only when torque specifications are not stated in the installation or service instructions.
  • Page 46 MSSM0101CE/9906AV (2 of 19) Ê A pplying Threadlocker NOTE: The following threadlocker information and ® illustrations are excerpts from the Loctite User’s Guide and are used with permission. For maximum strength, threadlocker must fill the thread voids completely, as shown in FIGURE 2. Organic or petro- leum solvent will remove excess uncured adhesive from joints.
  • Page 47 FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (3 of 19) Ë R emoving Fasteners ® High strength threadlockers like Loctite 271 (or equivalent) may be weakened by heating to at least 500 F (260 C) as follows. 1. Apply localized heat to fastener as shown in FIGURE 5. 2.
  • Page 48 MSSM0101CE/9906AV (4 of 19) Ï A ll values in foot pounds and (Newton meters) Nomi- Grade Designation Zinc or If instructions call for : nal bolt and Standard Cadmium Loctite Loctite Loctite Loctite Loctite Bare size Plated 222 or 1/4 - 28 SAE Grade 1 ASTM A307 (3.80)
  • Page 49 FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (5 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc If instructions call for : bolt size and Standard orCadmium Loctite Loctite Loctite Loctite Loctite Bare Plated 222 or 5/16 - 24 SAE Grade 1 10.4 ASTM A307...
  • Page 50 MSSM0101CE/9906AV (6 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc or If instructions call for : bolt size and Standard Cadmium Loctite Loctite Loctite Loctite Loctite Bare Plated 222 or 3/8 - 24 SAE Grade 1 10.2 12.2...
  • Page 51 FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (7 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Zinc or If instructions call for : bolt size Designation and Cadmium Loctite Loctite Loctite Loctite Loctite Bare Standard Plated 222 or 7/16 - 20 SAE Grade 1 16.0 19.2...
  • Page 52 MSSM0101CE/9906AV (8 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Standard and Zinc or If instructions call for : bolt size Grade Designation Cadmium Loctite Loctite Loctite Loctite Loctite Bare Plated 222 or 1/2 - 20 SAE Grade 1 24.8 29.8...
  • Page 53 FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (9 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc or If instructions call for: bolt size and Standard Cadmium Loctite Loctite Loctite Loctite Loctite Bare Plated 222 or 9/16 - 18 SAE Grade 1 35.3 42.4...
  • Page 54 MSSM0101CE/9906AV (10 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc or If instructions call for: bolt size and Standard Cadmium Loctite Loctite Loctite Loctite Loctite Bare Plated 222 or 5/8 - 18 SAE Grade 1 49.5 59.4...
  • Page 55 FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (11 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc or If instructions call for: bolt size and Standard Cadmium Loctite Loctite Loctite Loctite Loctite Bare Plated 222 or 3/4 - 16 SAE Grade 1 86.5...
  • Page 56 MSSM0101CE/9906AV (12 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc or If instructions call for: bolt size and Standard Cadmium Loctite Loctite Loctite Loctite Loctite Bare Plated 222 or 7/8 - 14 SAE Grade 1 137.8 165.4...
  • Page 57 FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (13 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Zinc or If instructions call for : bolt size Designation and Cadmium Loctite Loctite Loctite Loctite Loctite Bare Standard Plated 222 or 1 - 12 SAE Grade 1 205.3...
  • Page 58 MSSM0101CE/9906AV (14 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc or If instructions call for : bolt size and Standard Cadmium Loctite Loctite Loctite Loctite Loctite Bare Plated 222 or 1-1/8 • 7 SAE Grade 1 265.8 318.9 354.4...
  • Page 59 FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (15 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Zinc or If instructions call for : bolt size Designation and Cadmium Loctite Loctite Loctite Loctite Loctite Bare Standard Plated 222 or 1-1/4 •...
  • Page 60 MSSM0101CE/9906AV (16 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc or If instructions call for : bolt size and Standard Cadmium Loctite Loctite Loctite Loctite Loctite Bare Plated 222 or 1-3/8 • 6 SAE Grade 1 491.1 589.4 654.8...
  • Page 61 FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (17 of 19) Ï A ll values in foot pounds and (Newton meters) Nominal Grade Zinc or If instructions call for : bolt size Designation and Cadmium Loctite Loctite Loctite Loctite Loctite Bare Standard Plated 222 or 1-1/2 •...
  • Page 62 MSSM0101CE/9906AV (18 of 19) Ï O ther Fastener Torque Specifications Ï A ll values in foot-pounds and (Newton-meters) Nominal bolt size 18 - 8 Brass Aluminum Stainless Steel Stainless Steel 2024 - T4 1/4 - 20 6.3 (8.54) 6.6 (8.95) 5.1 (6.91) 3.8 (5.15) 1/4 - 28...
  • Page 63 FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (19 of 19) Ï O ther Fastener Torque Specifications Ï A ll values in foot-pounds and (Newton-meters) Nominal bolt size 18 - 8 Brass Aluminum Stainless Steel Stainless Steel 2024 - T4 7/8 - 9 194.0 (263.03) 202.5 (274.55) 158.8 (215.30) 124.6 (168.93)

  • Page 65: Section 2: Covers, Safety And Shipping Brackets

    Section Covers, Safety and Shipping Brackets...

  • Page 69: Section 3: Frame And Housing Assemblies

    Section Frame and Housing Assemblies...

  • Page 73: Section 4: Suspension

    Section Suspension...

  • Page 75: Marshmallow Spring Suspension

    BMP010029/2002076V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Marshmallow Spring Suspension Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 79: Section 5: Drive Assemblies

    Section Drive Assemblies...

  • Page 89: Section 6: Shell And Door Assemblies

    Section Shell and Door Assemblies...

  • Page 93: Door Assembly

    BMP920009/2001036V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Door Assembly Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 97: Section 7: Water And Steam Piping And Assemblies

    Section Water and Steam Piping and Assemblies...

  • Page 103: Pressure Regulators

    BMP900031/96081V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Pressure Regulators Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 107: Electric Drain Valve

    BMP920017/2002044V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—3” Electric Drain Valve Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 109 Section Chemical Supply Devices...

  • Page 113: Soap Chute

    BMP940050/2002076V (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Peristaltic Soapchute Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

This manual is also suitable for:

3022fxx30022f series

Table of Contents