Page 1 Instruction manual Instruction manual Operating & Maintenance Operating & Maintenance 4812160101_A.pdf 4812160101_A.pdf Vibratory roller Vibratory roller CA3500DCO CA3500DCO CA3600DCO CA3600DCO CA5000DCO CA5000DCO CA6000DCO CA6000DCO Engine Engine Cummins QSB 4.5 (IIIA/T3) / (IIIB/T4i) Cummins QSB 4.5 (IIIA/T3) / (IIIB/T4i) Deutz TCD 2012 L6 (IIIA/T3) / TCD 6.1 L6 (IIIB/T4i) Deutz TCD 2012 L6 (IIIA/T3) / TCD 6.1 L6 (IIIB/T4i)
Page 3: Table Of Contents
Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................7 Driving near edges ..................
Page 4 Working capacity..................18 General ..................... 20 Liquid-filled tyres (Ballasted tyres)..........21 Hydraulic system..................21 Automatic Climate Control (ACC) (Optional)..........21 Tightening torque ..................22 Machine description ....................... 23 Diesel engine, Cummins ................23 Diesel engine, Deutz ................. 23 Electrical system ..................23 Propulsion system/Transmission ..............
Page 5 Display explanations ................. 36 Machine alarm................... 39 Dynapac Sub System (DSS)..............40 "MAIN MENU" ................... 41 "USER SETTINGS" ..............41 "SERVICE MENU" ..............42 "ABOUT"..................43 "MACHINE SETTINGS".............. 43 Operator help when starting..............44 Operator help Workmode................44 Display when activating choice via the button set........45 DCO view and status ..............
Page 6 Before starting ......................57 Master switch - Switching on..............57 Operator's seat - Adjustment..............57 Operator's seat, comfort - Adjustments............. 58 Control panel, adjustments ............... 58 Parking brake .................... 59 Display - Control..................59 Interlock..................... 60 Operator position..................60 View ......................61 Starting ........................
Page 7 Master switch .................... 73 Long-term parking........................75 Engine ....................... 75 Battery....................... 75 Air cleaner, exhaust pipe................75 Fuel tank ....................75 Hydraulic reservoir ..................75 Tires (All-weather)..................75 Hoods, tarpaulin ..................76 Miscellaneous ........................77 Lifting ........................77 Locking the articulation ................77 Lifting the roller..................
Page 8 Service and maintenance points ............... 95 General ..................... 95 Periodic service (service message) - Optional.......... 96 Every 10 hours of operation (Daily)............97 After the FIRST 50 hours of operation ............97 Every 50 hours of operation (Weekly)............97 Every 250 / 750 / 1250 / 1750 hours of operation ........98 Every 500 / 1500 hours of operation ............
Page 9 Drum - Checking the oil level ..............116 Gearbox - Checking the oil level ............. 117 Drum gearbox - Checking the oil level ............ 118 Radiator - Check/Cleaning ..............118 Rubber elements and fastening screws - Check........119 Battery - Check condition ..................119 Air conditioning (Optional) - Inspection....................
Page 10 Air cleaner - Cleaning....................134 Rear axle differential - Oil change............135 Rear axle planetary gear - Oil change ............ 135 Drum - Checking the oil level ..............136 Gearbox - Oil change ................137 Drum gearbox - Oil change ..............137 Radiator - Check/Cleaning ..............
Page 11 Fuel pre-filter - Replacement..............153 Replacing the fuel filter................153 Diesel engine - Oil and Filter change ............154 Seat bearing - Lubrication ............... 155 Hydraulic reservoir - Draining..............155 Fuel tank - Draining (Optional) ..............156 Air conditioning (Optional) Fresh air filter - Change ................
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Page 13: Introduction
Introduction Introduction The machine CA3500/3600DCO are models of Dynapac's medium-heavy earth compaction rollers. The machine is a D (smooth drum) variant with optimized compaction system "Compaction Optimizer" (CO). CA5000/6000DCO are models of Dynapac's heavy earth compaction rollers. The machine is a D (smooth drum) variant with optimized compaction system "Compaction Optimizer"...
Page 14: General
Introduction The safety manual supplied with the machine The safety manual supplied with the machine must be read by all roller operators. Always must be read by all roller operators. Always follow the safety instructions. Do not remove follow the safety instructions. Do not remove the manual from the machine.
Page 15: Ce Marking And Declaration Of Conformity
Introduction This manual contains instructions for periodic maintenance normally carried out by the operator. Additional instructions for the engine can be Additional instructions for the engine can be found in the manufactuer's engine manual. found in the manufactuer's engine manual. If the roller is equipped with a Step IIIB/4i diesel If the roller is equipped with a Step IIIB/4i diesel engine and a particle filter (DPF-filter), the engine...
Page 16 Introduction 4812160101_A.pdf 2014-07-04...
Page 17: Safety - General Instructions
Safety - General instructions Safety - General instructions (Also read the safety manual) The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
Page 18 Safety - General instructions 16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The 16. Hearing protection is recommended if the noise level exceeds 85 dB(A). The noise level can vary depending on the equipment on the machine and the noise level can vary depending on the equipment on the machine and the surface the machine is being used on.
Page 19: Safety - When Operating
Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.
Page 20: Slopes
Safety - when operating Slopes This angle has been measured on a hard, flat surface with the machine stationary. The steering angle was zero, the vibration was switched OFF and all tanks were full. Always take into consideration that loose ground, steering the machine, vibration on, machine speed across the ground and raising the center of gravity can all cause the machine to topple at smaller slope...
Page 21: Safety (Optional)
Safety (Optional) Safety (Optional) Air conditioning The system described in this manual is an AC/ACC type (Automatic climate control) The system contains pressurized refrigerant. It is The system contains pressurized refrigerant. It is forbidden to release refrigerants into the forbidden to release refrigerants into the atmosphere.
Page 22 Safety (Optional) 4812160101_A.pdf 2014-07-04...
Page 23: Special Instructions
Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).
Page 24: Fire Fighting
Special instructions with a rubber band. This is to avoid high pressure water entering the vent hole in the filler cap. This could cause malfunctions, such as the blocking of filters. Place a plastic bag over the exhaust pipe and secure with a rubber band to avoid water in the muffler.
Page 25: Jump Starting (24V)
Special instructions Dispose of old batteries in an environmentally Dispose of old batteries in an environmentally friendly way. Batteries contain toxic lead. friendly way. Batteries contain toxic lead. Do not use a quick-charger for charging the Do not use a quick-charger for charging the battery.
Page 26 Special instructions 4812160101_A.pdf 2014-07-04...
Page 27: Technical Specifications
Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.
Page 28: Dimensions, Side View
Technical specifications Dimensions, side view Dimensions Dimensions Wheelbase, drum and wheel Wheelbase, drum and wheel CA3500, CA3600 CA3500, CA3600 2990 2990 CA5000, CA6000 CA5000, CA6000 3100 3100 Length, standard equipped roller Length, standard equipped roller CA3500, CA3600 CA3500, CA3600 6000 6000 CA5000, CA6000 CA5000, CA6000...
Page 29: Dimensions, Top View
Technical specifications Dimensions, top view Dimensions Dimensions Width, standard equipped roller Width, standard equipped roller CA3500, CA3600 CA3500, CA3600 2304 2304 CA5000, CA6000 CA5000, CA6000 2340 2340 Overhang, left frame side Overhang, left frame side CA3500, CA3600 CA3500, CA3600 CA5000, CA6000 CA5000, CA6000 Overhang, right frame side Overhang, right frame side...
Page 30: Weights And Volumes
Technical specifications Weights and volumes Weights Weights Service weight Service weight CA3500 CA3500 12 250 12 250 (kg) (kg) 27 010 27 010 (lbs) (lbs) CA3600 CA3600 12 670 12 670 (kg) (kg) 27 940 27 940 (lbs) (lbs) CA5000D CA5000D 16 500 16 500...
Page 31 Technical specifications Amplitude mode Amplitude mode mm (in) mm (in) 0,2 (0.008) 0,2 (0.008) 0,4 (0.016) 0,4 (0.016) 0,6 (0.024) 0,6 (0.024) 0,8 (0.032) 0,8 (0.032) 1,0 (0.039) 1,0 (0.039) 1,2 (0.047) 1,2 (0.047) 1,4 (0.055) 1,4 (0.055) 1,6 (0.063) 1,6 (0.063) 1,8 (0.071) 1,8 (0.071)
Page 32: General
Technical specifications Propulsion Propulsion Speed range Speed range km/h (mph) km/h (mph) 0-12 (0-7.5) 0-12 (0-7.5) Climbing capacity Climbing capacity (theoretical) without (theoretical) without vibration vibration General Engine Engine Manufacturer/Model Manufacturer/Model Power (SAE J1995), 2200 Power (SAE J1995), 2200 Cummins QSB 4.5 (IIIB/T4i) Cummins QSB 4.5 (IIIB/T4i) 119kW 119kW...
Page 33: Liquid-Filled Tyres (Ballasted Tyres)
Technical specifications Liquid-filled tyres (Ballasted tyres) The CA6000 is equipped with liquid-filled tyres as standard. Liquid-filled tires (extra weight up to 500 kg/tyre, Liquid-filled tires (extra weight up to 500 kg/tyre, 1100 lbs/tyre). When servicing, bear this extra 1100 lbs/tyre). When servicing, bear this extra weight in mind.
Page 34: Tightening Torque
Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...
Page 35: Machine Description
Machine description Machine description Diesel engine, Cummins The machine is equipped with a water-cooled, straight four-cylinder, four-stroke, turbocharged diesel engine with direct injection and a charge air cooler. (IIIB/T4i) The engine is also equipped with cooled exhaust gas recirculation (CEGR) and electronically controlled exhaust gas recirculation valves (EGR) together with a Cummins ®...
Page 36: Brake System
Machine description The speed of the machine is proportional to the angle of the control lever (the deflection of the forward/reverse lever regulates the speed). An optional anti-spin system is available. Brake system The brake system comprises a service brake, secondary brake and parking brake.
Page 37: Identification
Machine description protective construction displays plastic deformation or cracks, the cab or the FOPS/ROPS structure must be replaced immediately. Never perform unauthorized modifications on the cab or FOPS/ROPS structure without first having discussed the modification with Dynapac's production unit. Dynapac determines whether the modification could result in the approval according to the FOPS/ROPS standards becoming invalid.
Page 38: Machine Plate
Machine description Machine plate The machine type plate (1) is attached to the front left side of the frame, beside the steering joint. The plate specifies the manufacturer's name and address, the type of machine, the PIN product identification number (serial number), service weight, engine power and year of manufacture.
Page 39: Engine Plates
Machine description Engine plates The engine type plates (1) are affixed to the top and on the right side of the engine. The plates specify the type of engine, serial number and the engine specification. Please specify the engine serial number when ordering spares.
Page 40: Decals
Machine description Decals Location - decals 15,16 17,23 Fig. Location, decals and signs 1. Warning, Crush zone 1. Warning, Crush zone 4700903422 4700903422 12. Master switch 12. Master switch 4700904835 4700904835 2. Warning, Rotating engine 2. Warning, Rotating engine 4700903423 4700903423 13.
Page 41: Safety Decals
Machine description Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone.
Page 42 Machine description 4700904165 Warning - Toxic gas (option, ACC) Read the instruction manual. 4700903590 -Emergency exit 4812160101_A.pdf 2014-07-04...
Page 43: Info Decals
Machine description Info decals Noise power level Noise power level Diesel fuel Diesel fuel Lifting point Lifting point Hoisting plate Hoisting plate Handbook compartment Handbook compartment Master switch Master switch Hydraulic fluid Hydraulic fluid Biological hydraulic fluid Biological hydraulic fluid Securing point Securing point Tire pressure...
Page 44: Instruments/Controls
Machine description Instruments/Controls Control panel and controls Fig. Control panel Ignition switch Ignition switch Parking brake Parking brake Forward & Reverse lever Forward & Reverse lever Working mode / Transport Working mode / Transport Hazard lights Hazard lights mode mode Reserve Reserve Rotating beacon...
Page 45: Function Descriptions
Machine description Function descriptions Designation Designation Symbol Symbol Function Function Ignition key Ignition key The electric circuit is broken. The electric circuit is broken. All instruments and electric controls are supplied with All instruments and electric controls are supplied with power.
Page 46 Machine description Designation Designation Symbol Symbol Function Function Reserve Reserve Working lights (Optional) Working lights (Optional) By activating the working lights will turn ON. By activating the working lights will turn ON. Horn Horn Press to sound the horn. Press to sound the horn. Emergency stop Emergency stop Brakes the roller and switches off the engine.
Page 47: Warning Indication - Membrane Panel (Keypad)
Machine description Designation Designation Symbol Symbol Function Function Burnout delay DPF Filter (Deutz Burnout delay DPF Filter (Deutz Delay burnout of the DPF filter (approx. 20 min.) by Delay burnout of the DPF filter (approx. 20 min.) by Tier IIIB/4i) Tier IIIB/4i) pressing and holding the switch for 3 sec.
Page 48: Display Explanations
Machine description Display explanations When the ignition key is activated to position I, a start screen is visible in display. This is shown for a few seconds and then switches over to the status screen. Before activating the starter motor, wait until the start image has changed to the status image (the machine is performing a system check while the start image is being displayed).
Page 49 Machine description Example of menu field. Scroll/Selection buttons to choose Scroll/Selection buttons to choose between available functions. between available functions. Alarm log button to display engine and Alarm log button to display engine and machine alarms. machine alarms. Settings/Button select menu, which opens Settings/Button select menu, which opens the main menu.
Page 50 Machine description When a machine alarm is activated the alarm is shown on the display, plus a warning text that describes the alarm. The alarm message shown is acknowledged by pressing the "OK" button on the display. 4812160101_A.pdf 2014-07-04...
Page 51: Machine Alarm
Machine description Machine alarm Symbol Symbol Designation Designation Function Function Warning symbol, hydraulic fluid filter Warning symbol, hydraulic fluid filter If the symbol is shown when the diesel engine is running at If the symbol is shown when the diesel engine is running at full speed, the hydraulic fluid filter must be changed.
Page 52: Dynapac Sub System (Dss)
Machine description Dynapac Sub System (DSS) Description Description Note Note code code Speed sensor, front Speed sensor, front Optional Optional Speed sensor, rear Speed sensor, rear Inclination sensor Inclination sensor Optional Optional Optional Optional IO-Card IO-Card Cooling fan speed sensor Cooling fan speed sensor Vibration frequency meter Vibration frequency meter...
Page 53: Main Menu
Machine description "MACHINE ALARM" Logged machine alarms. These alarms come from the other systems on the machine. "MAIN MENU" In the main menu it is also possible to change some user and machine settings, access the service menu for calibration purposes (special service personnel only, requires pin code), and to see the version of installed software.
Page 54: Service Menu
Machine description "SERVICE MENU" The service menu is also accessible via the main menu for adjustments. "ADJUSTMENTS" "TESTMODES" - Installation personnel only, requires pin code. 4812160101_A.pdf 2014-07-04...
Page 55: About
Machine description "CALIBRATION" - service personnel only, requires password. "EDC Calibration" used to calibrate the joystick and speed potentiometer. "TX Program" only used to change software in the display and requires special equipment and know-how. "EDC CALIBRATION" To calibrate, move the joystick fully forward (F) and press in both black buttons on the top of the joystick.
Page 56: Operator Help When Starting
Machine description Operator help when starting When trying to start the machine without having set one, two or three of the conditions required to start machine, the missing conditions are shown in the display. The missing conditions must be set before it is possible to start the machine.
Page 57: Display When Activating Choice Via The Button Set
Machine description Display when activating choice via the button set. The parking symbol is shown when the parking brake is activated. = Vibration is enabled in the operating position. DCO view and status =DCO error, see table = Display of alarm, see table for information. DCO view and status Control range: Grey marking shows active...
Page 58: Error Messages (Dco)
Machine description Error messages (DCO) Symbol Symbol Designation Designation Function Function Zero search fault Zero search fault This fault can occur when the machine is started if it takes too long to This fault can occur when the machine is started if it takes too long to position/calibrate the amplitude to 0.
Page 59: Instruments And Controls, Cab
Machine description Instruments and controls, cab Radio/CD Fig. Cab roof, front Heater/AC Fig. Right rear cab post 15. Hammer for emergency exit 2014-07-04 4812160101_A.pdf...
Page 60: Function Description Of Instruments And Controls In The Cab
Machine description Function description of instruments and controls in the cab Designation Designation Symbol Symbol Function Function Heater control Heater control Turn to the right to increase heating. Turn to the right to increase heating. Turn to the left to reduce heating. Turn to the left to reduce heating.
Page 61: Using The Cab Controls
Machine description Using the cab controls Defroster To quickly remove ice or mist, make sure that only the front and rear air nozzles are open. Turn the heater and fan dial (1 and 2) to max. Adjust the nozzle so that it blows on the window to be de-iced, or to remove mist.
Page 62: Acc - Control Panel
Machine description ACC - Control panel 1. LCD Display During normal operation, the set-point temperature, blower speed, operation mode and fresh/re-circulated air selection are displayed. 2. SET / SELECT Button Under normal operation button is used for selecting between modes. (Also used in Test / diagnostics mode for different choices) 3.
Page 63 Machine description Climate Control mode settings: Press SET / SELECT button until the climate control mode icon appears, and then turn the button until the required mode is displayed. AUTO AUTO The system runs automatically to keep the temperature that is The system runs automatically to keep the temperature that is selected (set-point temperature).
Page 64: Electrical System
Machine description Turning HVAC system OFF: In the main screen, press the Power button to turn off the HVAC system. When the system is turned off, the backlight will turn off and the interior temperature will be displayed on the screen. To turn off the HVAC system from Defrost mode, press the Power button until the HVAC system returns to the AUTO mode, then press the Power button again...
Page 65: Fuses In The Main Switchbox (Cummins)
Machine description Fuses in the main switchbox (Cummins) The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. Main relay, 24V outlet engine Main relay, 24V outlet engine Reserve Reserve compartment...
Page 66: Fuse Box At Master Switch (Cummins)
Machine description Fuse box at master switch (Cummins) The figure shows the position of the fuses. The amperage and function of the fuses are shown below. All fuses are flat pin fuses. Main fuse Main fuse Diesel engine ECU Diesel engine ECU Fig.
Page 67: Fuses At Master Switch (Deutz)
Machine description Main relay, 24V outlet engine Main relay, 24V outlet engine Glow plug relay Glow plug relay 7,5A 7,5A compartment compartment NOX sensor NOX sensor ECU, Outlet boot loading, I/O board, ECU, Outlet boot loading, I/O board, Reserve Reserve display display Diesel engine...
Page 68: Fuse Box At Master Switch (Deutz)
Machine description Fuse box at master switch (Deutz) The figure shows the position of the fuses. The amperage and function of the fuses are shown below. All fuses are flat pin fuses. Main fuse Main fuse Diesel engine ECU Diesel engine ECU Fig.
Page 69: Operation
Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. Refer to the maintenance instructions. The battery disconnector switch is located inside the cover by the steps on the left-hand side of the roller. Turn the key (1) to the On position. The roller is now supplied with power.
Page 70: Operator's Seat, Comfort - Adjustments
Operation Operator's seat, comfort - Adjustments Adjust the operator's seat so that the position is comfortable and so that the controls are within easy reach. The seat can be adjusted as follows: - Length adjustment (1) - Height adjustment (2) - Seat-cushion inclination (3) - Backrest inclination (4) - Armrest inclination (5)
Page 71: Parking Brake
Operation Parking brake Ensure that the parking brake (1) is definitely Ensure that the parking brake (1) is definitely switched on. switched on. Brake is always activated in Neutral position. (automatic 1.5 sec.) Fig. Control panel The parking brake must be activated to start the 1.
Page 72: Interlock
Operation Interlock The roller is equipped with Interlock. The diesel engine with switch off after 7 seconds if the operator gets off the seat when going forwards/backwards. If the control is in neutral when the operator stands up a buzzer will go on until the parking brake is activated. If the parking brake is activated, the diesel engine will not stop if the forward/reverse lever is moved out of neutral.
Page 73: View
Operation View Before starting, make sure that the view forwards and backwards is unobstructed. All cab windows should be clean and the rear view mirrors should be correctly adjusted. Fig. view 2014-07-04 4812160101_A.pdf...
Page 74: Starting
Operation Starting Starting the engine Make sure that the emergency stop is OFF and the parking brake ON. Set the forward/reverse lever (1) in neutral position, and set the speed selector (2) in the idling position (LO) or (ECO) if that option is installed on the machine. The diesel engine cannot be started in any other position of the controls.
Page 75: Driving
Operation Driving Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.
Page 76: Slopes (Tc (Anti-Spin))
Operation TC (Anti-Spin) activated/disengaged is shown in the center of the speedometer. Carefully move the forward/reverse lever (2) forwards or backwards, depending on which direction of travel is required. Speed increases as the lever is moved away from the neutral position. Fig.
Page 77: Interlock/Emergency Stop/Parking Brake - Check
Operation Interlock/Emergency stop/Parking brake - Check The interlock, emergency stop and parking brake must The interlock, emergency stop and parking brake must be checked daily before operating. A function check of be checked daily before operating. A function check of the interlock and emergency stop requires a restart.
Page 78: Setting Limit
Operation Setting limit The CMV view in display will give the operator all information needed during compaction; engine rpm, gear position, speed, frequency and inclinations are in display together with actual CMV and the limit set in brackets. Use the buttons underneath the display to set the limit.
Page 79: Operation Cmv
Operation Operation CMV The Compaction Meter is measuring the dynamic stiffness of the ground. The CMV is influenced by the rolling speed, rolling direction (forward or reverse), amplitude setting and vibration frequency. DCM is less sensitive to small variation in vibration frequency. Some reference CMV for some compacted materials: Material Material...
Page 80: Different Operating Modes
Operation Different operating modes Never activate vibration when the roller is Never activate vibration when the roller is stationary. This can damage both the surface and stationary. This can damage both the surface and the machine. the machine. Engage and disengage vibration using the switch (1) on the front of the forward/reverse lever.
Page 81 Operation Recommended layer thickness for different material and amplitude settings. Recommended layer thickness for different material and amplitude settings. In general automatic mode (AUT) and position 10 on the amplitude selector are used. In those In general automatic mode (AUT) and position 10 on the amplitude selector are used. In those cases where it can be an advantage to reduce the amplitude, the following settings are cases where it can be an advantage to reduce the amplitude, the following settings are recommended for different material and layer thicknesses.
Page 82: Advice When Using Dco
Operation Advice when using DCO DCO functions so that the amplitude is reduced or increased in relation to the rigidity of the underlying surface. When moving from a soft to a solid surface, the amplitude is reduced and vice versa. The DCO sensor depth measurement is always larger than the actual compaction depth, and this affects the performance of the control system.
Page 83: Braking
Operation Braking Normal braking Press the switch (1) to switch off the vibration. Move the forward/reverse lever (2) to the neutral position to stop the roller. Always activate the parking brake (3), before leaving the operator platform. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and...
Page 84: Switching Off
Operation Switching off Set the speed control in idling position and allow the engine to idle for a few minutes to cool down. Check the display to see if any faults are indicated. Switch off all lights and other electrical functions. Activate the parking brake (3) and then turn the ignition lock (2) to the left to the off position.
Page 85: Master Switch
Operation Master switch Before leaving the roller for the day, switch the master switch (1) to the disconnected position and remove the handle. Before switching off the battery isolation switch, Before switching off the battery isolation switch, wait for at least 30 seconds after the ignition lock wait for at least 30 seconds after the ignition lock has been switched off, in order to avoid the has been switched off, in order to avoid the...
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Page 87: Long-Term Parking
Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.
Page 88: Hoods, Tarpaulin
Long-term parking Hoods, tarpaulin * Lower the instrument cover over the instrument panel. * Cover the entire roller with a tarpaulin. A gap must be left between the tarpaulin and the ground. * If possible, store the roller indoors and ideally in a building where the temperature is constant.
Page 89: Miscellaneous
Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Activate the parking brake. Pull out the upper locking pin (2) fitted with a wire, and pull out the locking dowel (3) fitted with a wire.
Page 90: Lifting The Roller
Miscellaneous Weight: refer to the hoisting plate on the roller Lifting the roller The machine’s gross weight is specified on the The machine’s gross weight is specified on the hoisting plate (1). Refer also to the Technical hoisting plate (1). Refer also to the Technical specifications.
Page 91: Unlocking The Articulation
Miscellaneous Unlocking the articulation Remember to restore the steering joint lock on the Remember to restore the steering joint lock on the steering joint to open before operating. steering joint to open before operating. Fold up the locking arm (1) and secure it in upper the locking lug with the locking dowel (3).
Page 92: Short Distance Towing With The Engine Running
Miscellaneous Short distance towing with the engine running Activate the parking brake, and temporarily stop Activate the parking brake, and temporarily stop the engine. Chock the wheels to prevent the roller the engine. Chock the wheels to prevent the roller from moving.
Page 93: Short Distance Towing When The Engine Is Inoperative
Miscellaneous Short distance towing when the engine is inoperative. Chock the wheels to prevent the roller from Chock the wheels to prevent the roller from moving when the brakes are hydraulically moving when the brakes are hydraulically disengaged. disengaged. Open the hood and make sure that the propulsion pump is accessible.
Page 94: Towing The Roller
Miscellaneous Towing the roller When towing/recovering, the roller must be braked When towing/recovering, the roller must be braked by the towing vehicle. A towing bar must be used by the towing vehicle. A towing bar must be used as the roller has no brakes. as the roller has no brakes.
Page 95: Securing Ca1500-Ca4600 For Loading
Miscellaneous Securing CA1500-CA4600 for loading Securing the CA1500-4600D/PD vibratory roller from Dynapac for transport. Roller loaded in forward direction Direct of travel 1 - 3 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts, 1 - 3 = double lashings, i.e.
Page 96 Miscellaneous Load carrier Load carrier When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.
Page 97: Securing Ca5000 For Loading
Miscellaneous Securing CA5000 for loading Securing the CA5000D/PD vibratory roller from Dynapac for transport. NOTE: CA5000D with fitted PD-shell must be lashed in accordance with the instructions for CA6000/6500. Roller loaded in forward direction Direct of travel 1 - 3 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts, 1 - 3 = double lashings, i.e.
Page 98 Miscellaneous Load carrier Load carrier When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.
Page 99: Securing Ca5500/6000/6500 For Loading
Miscellaneous Securing CA5500/6000/6500 for loading Securing the CA5500D/PD-CA6500D/PD vibratory roller from Dynapac for transport. (The instructions also apply to the CA5000D with installed PD-shell) Roller loaded in forward direction Direct of travel Lashing 3 can be moved to the rear lashing mount on the roller if necessary. Lashing 3 can be moved to the rear lashing mount on the roller if necessary.
Page 100 Miscellaneous Load carrier Load carrier When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.
Page 101: Operating Instructions - Summary
Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Ensure that all instructions in the MAINTENANCE section are followed. Ensure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
Page 102 Operating instructions - Summary 4812160101_A.pdf 2014-07-04...
Page 103: Preventive Maintenance
Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
Page 104 Preventive maintenance 4812160101_A.pdf 2014-07-04...
Page 105: Maintenance - Lubricants And Symbols
Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols Always use high-quality lubricants and the Always use high-quality lubricants and the amounts recommended. Too much grease or amounts recommended. Too much grease or oil can cause overheating, resulting in rapid oil can cause overheating, resulting in rapid wear.
Page 106: Maintenance Symbols
Maintenance - Lubricants and symbols BIOLOGICAL BIOLOGICAL Air temperature -10°C - +35°C Air temperature -10°C - +35°C PANOLIN HLP Synth 46 PANOLIN HLP Synth 46 HYDRAULIC HYDRAULIC (14°F-95°F) (14°F-95°F) (www.panolin.com) (www.panolin.com) FLUID, PANOLIN FLUID, PANOLIN When it leaves the factory, the When it leaves the factory, the machine may be filled with machine may be filled with...
Page 107: Maintenance - Maintenance Schedule
Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points 33,34 31,32 6,7,10 2, 3 22,23 17,18 Fig. Service and maintenance points Diesel fuel, filling Diesel fuel, filling 14. Scrapers 14. Scrapers 27. Seat bearing * 27. Seat bearing * Oil level, diesel engine Oil level, diesel engine 15.
Page 108: Periodic Service (Service Message) - Optional
Maintenance - Maintenance schedule Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease. grease. The manufacturer’s instructions found in the The manufacturer’s instructions found in the engine manual also apply.
Page 109: Every 10 Hours Of Operation (Daily)
Maintenance - Maintenance schedule Every 10 hours of operation (Daily) Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Before starting up for the first time on that day Before starting up for the first time on that day Check the scraper setting Check the scraper setting...
Page 110: Every 250 / 750 / 1250 / 1750 Hours Of Operation
Maintenance - Maintenance schedule Every 250 / 750 / 1250 / 1750 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment 23,22 23,22 Check the oil level in rear axle/planetary gears...
Page 111: Every 1000 Hours Of Operation
Maintenance - Maintenance schedule Every 1000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Change the hydraulic fluid filter Change the hydraulic fluid filter Inspect the filter element in the air cleaner Inspect the filter element in the air cleaner Replace as required...
Page 112: Every 2000 Hours Of Operation
Maintenance - Maintenance schedule Every 2000 hours of operation Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment 6,10 6,10 Change the hydraulic fluid Change the hydraulic fluid Change the hydraulic fluid filter Change the hydraulic fluid filter...
Page 113: Every Other Year
Maintenance - Maintenance schedule Every other year Refer to the contents to find the page number of the sections referred to ! Pos. in fig Pos. in fig Action Action Comment Comment Change the coolant (glycol) Change the coolant (glycol) Change the oil in the hydraulic tank Change the oil in the hydraulic tank Inspect the filter element in the air cleaner...
Page 114 Maintenance - Maintenance schedule 4812160101_A.pdf 2014-07-04...
Page 115: Maintenance, 10H
Maintenance, 10h Maintenance, 10h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 116: Air Circulation - Check
Maintenance, 10h Air circulation - Check Ensure that the engine has free circulation of cooling air through the protective grille in the hood. To open the engine hood, turn the lock handle (1) upward. Raise the hood to its fully open position, checking that the red safety catch on the left gas spring is latched.
Page 117: Diesel Engine Check Oil Level
Maintenance, 10h Diesel engine Check oil level Take care not to touch any hot parts of the engine Take care not to touch any hot parts of the engine or the radiator when removing the dipstick. Risk or the radiator when removing the dipstick. Risk for burns.
Page 118: Hydraulic Reservoir - Check Fluid Level
Maintenance, 10h Hydraulic reservoir - Check fluid level Place the roller on a level surface and check that the oil level in the sight glass (1) is between the max and min markings. Top up with the type of hydraulic fluid specified in the lubricant specification, if the level is too low.
Page 119: Maintenance - 50H
Maintenance - 50h Maintenance - 50h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 120 Maintenance - 50h Clean thoroughly around the oil filter. Remove the oil filter (1) and hand in to an Remove the oil filter (1) and hand in to an environment-friendly waste disposal station. This environment-friendly waste disposal station. This is a single-use filter and cannot be cleaned. is a single-use filter and cannot be cleaned.
Page 121: Tires - Air Pressure - Wheel Nuts - Tightening
Maintenance - 50h Tires - Air pressure - Wheel nuts - Tightening Check the tire pressures using a pressure gauge. If the tires are filled with fluid, the air valve (1) must be in the "12 o'clock" position during pumping. Recommended pressure: See Technical Specifications.
Page 122: Steering Hitch - Tightening
Maintenance - 50h Steering hitch - Tightening Nobody must be allowed near the steering joint Nobody must be allowed near the steering joint when the engine is running. Risk of being when the engine is running. Risk of being crushed when the steering is operated. Switch crushed when the steering is operated.
Page 123: Air Cleaner
Maintenance - 50h Maintenance - 50h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 124 Maintenance - 50h Drum - Oil change Ensure that the drum's plugs and level glass are positioned as in Fig 2. Place a vessel capable of holding at least 20 liters (5.3 gal) under drain plug (3). Remove and clean filler plug (1) and drain plug (3). Allow all the oil to drain out.
Page 125: Gearbox - Oil Change
Maintenance - 50h Gearbox - Oil change Place the roller on a level surface. Place a receptacle that holds at least 1 liter (0.3 gal)) under the drain plug (2). Unscrew and clean the filler/level plug (1) and the drain plug (2). Allow all of the oil to drain off.
Page 126 Maintenance - 50h 4812160101_A.pdf 2014-07-04...
Page 127: Maintenance - 250 / 750 / 1250 / 1750H
Maintenance - 250 / 750 / 1250 / 1750h Maintenance - 250 / 750 / 1250 / 1750h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...
Page 128: Rear Axle Planetary Gears - Check Oil Level
Maintenance - 250 / 750 / 1250 / 1750h Rear axle planetary gears - Check oil level Position the roller so that the level plug (1) in the planetary gear is at "9 o'clock" or "3 o'clock". Wipe clean and remove the level plug (1) and check that the oil level reaches the lower edge of the plug hole.
Page 129: Gearbox - Checking The Oil Level
Maintenance - 250 / 750 / 1250 / 1750h The oil should now come up to the sight glass (2). If necessary, release the filler plug (1) and fill to half the sight glass (2). Do not overfill with oil - risk of overheating. Do not overfill with oil - risk of overheating.
Page 130: Drum Gearbox - Checking The Oil Level
Maintenance - 250 / 750 / 1250 / 1750h Drum gearbox - Checking the oil level Wipe clean the area around the level plug (1) and then undo the plug. Ensure that the oil level reaches up to the lower edge of the plug hole.
Page 131: Rubber Elements And Fastening Screws - Check
Maintenance - 250 / 750 / 1250 / 1750h Rubber elements and fastening screws - Check Check all rubber elements (1), replace all of the elements if more than 25% of them on one side of the drum are cracked deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object.
Page 132: Air Conditioning (Optional) - Inspection
Maintenance - 250 / 750 / 1250 / 1750h Air conditioning (Optional) - Inspection Inspect refrigerant hoses and connections and make sure that there are no signs of an oil film that can indicate a refrigerant leakage. The refrigerant contains tracing liquid, which makes it possible to detect leaks with the aid of a UV lamp.
Page 133: Maintenance - 500 / 1500H
Maintenance - 500 / 1500h Maintenance - 500 / 1500h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 134: Backup Filter - Change
Maintenance - 500 / 1500h Backup filter - Change Change the backup filter with a new filter after every second replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.
Page 135: Rear Axle Differential - Check Oil Level
Maintenance - 500 / 1500h Rear axle differential - Check oil level Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.
Page 136: Drum - Checking The Oil Level
Maintenance - 500 / 1500h Drum - Checking the oil level Position the roller on a flat surface with the groove (1) on the inside of the drum aligned with the top of the drum frame. Fig. Left drum side 1.
Page 137: Gearbox - Oil Change
Maintenance - 500 / 1500h Gearbox - Oil change Place the roller on a level surface. Place a receptacle that holds at least 1 liter (0.3 gal)) under the drain plug (2). Unscrew and clean the filler/level plug (1) and the drain plug (2).
Page 138: Radiator - Check/Cleaning
Maintenance - 500 / 1500h Radiator - Check/Cleaning Check that air can pass unobstructed through the radiators (1), (2) and (3). Clean a dirty radiator using compressed air or a high-pressure water jet. Undo the two screws (5) and tilt the condenser element upwards.
Page 139: Replacing The Fuel Filter
Maintenance - 500 / 1500h Replacing the fuel filter Place a container underneath to collect fuel that runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned. Han in to environment-friendly station.
Page 140: Diesel Engine - Oil And Filter Change
Maintenance - 500 / 1500h Diesel engine - Oil and Filter change The oil drain plug (1) can be accessed most easily from the right rear underside of the tractor frame, and is installed with a hose in the engine. Drain the oil when the engine is warm.
Page 141: Seat Bearing - Lubrication
Maintenance - 500 / 1500h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).
Page 142 Maintenance - 500 / 1500h 4812160101_A.pdf 2014-07-04...
Page 143: Maintenance - 1000H
Maintenance - 1000h Maintenance - 1000h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 144: Air Cleaner
Maintenance - 1000h Clean thoroughly around the oil filter. Remove the oil filter (1) and hand in to an Remove the oil filter (1) and hand in to an environment-friendly waste disposal station. This environment-friendly waste disposal station. This is a single-use filter and cannot be cleaned. is a single-use filter and cannot be cleaned.
Page 145: Backup Filter - Change
Maintenance - 1000h Release the clips (1), pull off the cover (2), and pull out the main filter (3). Do not remove the backup filter (4). Clean the air cleaner if necessary, see section Air cleaner - Cleaning. When replacing the main filter (3), insert a new filter and refit the air cleaner in the reverse order.
Page 146: Air Cleaner - Cleaning
Maintenance - 1000h Air cleaner - Cleaning Wipe clean on both sides of the outlet Wipe clean the inside of the cover (2) and the filter pipe. housing (5). See the previous illustration. Wipe also both surfaces for the outlet pipe; see adjacent figure.
Page 147: Rear Axle Differential - Oil Change
Maintenance - 1000h Rear axle differential - Oil change Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.
Page 148: Drum - Checking The Oil Level
Maintenance - 1000h Drum - Checking the oil level Position the roller on a flat surface with the groove (1) on the inside of the drum aligned with the top of the drum frame. Fig. Left drum side 1. Groove The oil should now come up to the sight glass (2).
Page 149: Gearbox - Oil Change
Maintenance - 1000h Gearbox - Oil change Place the roller on a level surface. Place a receptacle that holds at least 1 liter (0.3 gal)) under the drain plug (2). Unscrew and clean the filler/level plug (1) and the drain plug (2). Allow all of the oil to drain off.
Page 150: Radiator - Check/Cleaning
Maintenance - 1000h Radiator - Check/Cleaning Check that air can pass unobstructed through the radiators (1), (2) and (3). Clean a dirty radiator using compressed air or a high-pressure water jet. Undo the two screws (5) and tilt the condenser element upwards.
Page 151: Replacing The Fuel Filter
Maintenance - 1000h Replacing the fuel filter Place a container underneath to collect fuel that runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned. Han in to environment-friendly station.
Page 152: Diesel Engine - Oil And Filter Change
Maintenance - 1000h Diesel engine - Oil and Filter change The oil drain plug (1) can be accessed most easily from the right rear underside of the tractor frame, and is installed with a hose in the engine. Drain the oil when the engine is warm. Place a receptacle that holds 19 liters (5 gal) under the drain plug.
Page 153: Seat Bearing - Lubrication
Maintenance - 1000h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).
Page 154: Fuel Tank - Draining (Optional)
Maintenance - 1000h Fuel tank - Draining (Optional) Water and sediment in the fuel tank are removed via the drainage plug in the bottom of the fuel tank. Be very careful during draining. Do not drop the Be very careful during draining. Do not drop the plug or else all the fuel will flow out.
Page 155: Steering Hitch - Tightening
Maintenance - 1000h Steering hitch - Tightening Nobody must be allowed near the steering joint Nobody must be allowed near the steering joint when the engine is running. Risk of being when the engine is running. Risk of being crushed when the steering is operated. Switch crushed when the steering is operated.
Page 156 Maintenance - 1000h 4812160101_A.pdf 2014-07-04...
Page 157: Maintenance - 2000H
Maintenance - 2000h Maintenance - 2000h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
Page 158: Hydraulic Filter - Replacement
Maintenance - 2000h Hydraulic filter - Replacement Undo the filler cap/bleeder filter (2) on top of the reservoir so that over-pressure inside the reservoir can be eliminated. Make sure that the bleeding filter (2) is not clogged, air must have unobstructed passage through the cap in both directions.
Page 159: Drum Gearbox - Oil Change
Maintenance - 2000h Drum gearbox - Oil change Wipe clean, unscrew the plugs (1, 2 and 3) and drain the oil into a suitable receptacle, capacity about 5.0 liters (5,3 qts.). Refit the drain plug (1) and fill with oil up to the level plug (3), according to "Drum gearbox - Checking the oil level".
Page 160: Backup Filter - Change
Maintenance - 2000h Backup filter - Change Change the backup filter with a new filter after every second replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.
Page 161: Rear Axle Planetary Gear - Oil Change
Maintenance - 2000h Rear axle planetary gear - Oil change Position the roller with the plug (1) at its lowest position. Wipe clean, unscrew the plug (1) and drain the oil into a suitable receptacle. The volume is approximately 1.85 liters (1.95 qts). Oil should be taken to your local waste disposal Oil should be taken to your local waste disposal station.
Page 162: Rear Axle Differential - Oil Change
Maintenance - 2000h Rear axle differential - Oil change Never work under the roller when the engine is Never work under the roller when the engine is running. Park on a level surface. Block the wheels running. Park on a level surface. Block the wheels securely.
Page 163 Maintenance - 2000h Drum - Oil change Ensure that the drum's plugs and level glass are positioned as in Fig 2. Place a vessel capable of holding at least 20 liters (5.3 gal) under drain plug (3). Remove and clean filler plug (1) and drain plug (3). Allow all the oil to drain out.
Page 164: Gearbox - Oil Change
Maintenance - 2000h Gearbox - Oil change Place the roller on a level surface. Place a receptacle that holds at least 1 liter (0.3 gal)) under the drain plug (2). Unscrew and clean the filler/level plug (1) and the drain plug (2). Allow all of the oil to drain off.
Page 165: Fuel Pre-Filter - Replacement
Maintenance - 2000h Fuel pre-filter - Replacement Ensure good ventilation (air extraction) if the Ensure good ventilation (air extraction) if the diesel engine is run indoors. Risk of carbon diesel engine is run indoors. Risk of carbon monoxide poisoning. monoxide poisoning. See the engine's instruction manual for filter replacement, in the Fuel system chapter.
Page 166: Diesel Engine - Oil And Filter Change
Maintenance - 2000h Diesel engine - Oil and Filter change The oil drain plug (1) can be accessed most easily from the right rear underside of the tractor frame, and is installed with a hose in the engine. Drain the oil when the engine is warm. Place a receptacle that holds 19 liters (5 gal) under the drain plug.
Page 167: Seat Bearing - Lubrication
Maintenance - 2000h Seat bearing - Lubrication Keep in mind that the chain is a vital part of the Keep in mind that the chain is a vital part of the steering mechanism. steering mechanism. Remove the cover (5) to access the lubrication nipple (1).
Page 168: Fuel Tank - Draining (Optional)
Maintenance - 2000h Fuel tank - Draining (Optional) Water and sediment in the fuel tank are removed via the drainage plug in the bottom of the fuel tank. Be very careful during draining. Do not drop the Be very careful during draining. Do not drop the plug or else all the fuel will flow out.
Page 169: Automatic Climate Control (Optional) - Overhaul
Maintenance - 2000h Automatic Climate Control (Optional) - Overhaul Regular inspection and maintenance are necessary to ensure satisfactory long-term operation. Clean all dust from the condenser element (1) using compressed air. Blow from underneath. The air jet can damage the element flanges if it is The air jet can damage the element flanges if it is too powerful.
Page 170: Steering Hitch - Tightening
Maintenance - 2000h Steering hitch - Tightening Nobody must be allowed near the steering joint Nobody must be allowed near the steering joint when the engine is running. Risk of being when the engine is running. Risk of being crushed when the steering is operated. Switch crushed when the steering is operated.
Page 172 Dynapac Compaction Equipment AB Atlas Copco Road Construction Equipment AB Box 504, SE 371 23 Karlskrona, Sweden Phone.+46 (0) 455 30 60 00 Fax. +46 (0)455 30 60 30 www.atlascopco.com...

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