Atlas Copco CA5000DCO Manuals

Manuals and User Guides for Atlas Copco CA5000DCO. We have 1 Atlas Copco CA5000DCO manual available for free PDF download: Instruction Manual

Atlas Copco CA5000DCO Instruction Manual (172 pages)

Vibratory roller

Brand: Atlas Copco | Category: Power Roller | Size: 8 MB

Table of Contents
3
Introduction
13
The Machine
13
Intended Use
13
Warning Symbols
13
Safety Information
13
General
14
CE Marking and Declaration of Conformity
15
Safety - General Instructions
17
Safety - When Operating
19
Driving Near Edges
19
Slopes
20
Safety (Optional)
21
Air Conditioning
21
Special Instructions
23
Standard Lubricants and Other Recommended Oils and Fluids
23
Higher Ambient Temperatures, above +40°C (104°F)
23
Temperatures
23
High Pressure Cleaning
23
Fire Fighting
24
Roll over Protective Structure (ROPS), ROPS Approved Cab
24
Welding
24
Battery Handling
24
Jump Starting (24V)
25
Technical Specifications
27
Vibrations - Operator Station
27
Noise Level
27
Electrical System
27
Dimensions, Side View
28
Dimensions, Top View
29
Weights and Volumes
30
- Working Capacity
  30
- General
  32
Machine Description
35
- Diesel Engine, Cummins
  35
- Diesel Engine, Deutz
  35
- Electrical System
  35
- Propulsion System/Transmission
  35
- Brake System
  36
- Steering System
  36
- Vibration System
  36
- Cab
  36
- FOPS and ROPS
  36
- Identification
  37
  - Product and Component Plates
    37
  - Product Identification Number on the Frame
    37
  - Machine Plate
    38
  - Explanation of 17PIN Serial Number
    38
  - Engine Plates
    39
- Decals
  40
  - Location - Decals
    40
  - Safety Decals
    41
  - Info Decals
    43
- Instruments/Controls
  44
  - Control Panel and Controls
    44
  - Function Descriptions
    45
  - Warning Indication - Membrane Panel (Keypad)
    47
  - Display Explanations
    48
  - Machine Alarm
    51
  - Dynapac Sub System (DSS)
    52
  - Main Menu
    53
    
    User Settings
    53
    
    Service Menu
    54
    
    About
    55
    
    Machine Settings
    55
  - Operator Help When Starting
    56
  - Operator Help Workmode
    56
  - Display When Activating Choice Via the Button Set
    57
    
    DCO View and Status
    57
    
    Error Messages (DCO)
    58
  - Instruments and Controls, Cab
    59
  - Function Description of Instruments and Controls in the Cab
    60
  - Using the Cab Controls
    61
    
    Defroster
    61
    
    Heat
    61
    
    Ac/Acc
    61
  - ACC - Control Panel
    62
  - Main Display Screen
    62
  - ACC - Operation Menus
    62
- Electrical System
  64
Before Starting
69
- Master Switch - Switching on
  69
- Operator's Seat - Adjustment
  69
- Operator's Seat, Comfort - Adjustments
  70
- Control Panel, Adjustments
  70
- Parking Brake
  71
- Display - Control
  71
- Interlock
  72
- Operator Position
  72
- View
  73
Operation
69
Starting
74
- Starting the Engine
  74
Driving
75
Vibration
79
- Different Operating Modes
  80
- Advice When Using DCO
  82
Braking
83
- Normal Braking
  83
- Emergency Braking
  83
- Switching off
  84
Parking
84
- Chocking the Drums
  84
  - Master Switch
    85
Long-Term Parking
87
- Engine
  87
- Battery
  87
- Air Cleaner, Exhaust Pipe
  87
- Fuel Tank
  87
- Hydraulic Reservoir
  87
- Tires (All-Weather)
  87
- Hoods, Tarpaulin
  88
Miscellaneous
89
- Lifting
  89
  - Locking the Articulation
    89
  - Lifting the Roller
    90
  - Lifting the Roller with Jack
    90
  - Unlocking the Articulation
    91
- Towing/Recovering
  91
- Transport
  94
Operating Instructions - Summary
101
Preventive Maintenance
103
- Acceptance and Delivery Inspection
  103
- Warranty
  103
Maintenance - Lubricants and Symbols
105
- Maintenance Symbols
  106
Service and Maintenance Points
107
General
107
Maintenance - Maintenance Schedule
107
Periodic Service (Service Message) - Optional
108
Every 10 Hours of Operation (Daily)
109
After the FIRST 50 Hours of Operation
109
Every 50 Hours of Operation (Weekly)
109
Every 250 / 750 / 1250 / 1750 Hours of Operation
110
Every 500 / 1500 Hours of Operation
110
Every 1000 Hours of Operation
111
Every 2000 Hours of Operation
112
Every Other Year
113
Maintenance, 10H
115
Scrapers - Check, Adjustment
115
Air Circulation - Check
116
Coolant Level - Check
116
Diesel Engine Check Oil Level
117
Fuel Tank - Filling
117
Hydraulic Reservoir - Check Fluid Level
118
Maintenance - 50H
119
Hydraulic Filter - Replacement
119
Tires - Air Pressure - Wheel Nuts - Tightening
121
Drum Gearbox - Oil Change
121
Steering Hitch - Tightening
122
Air Cleaner
123
Check Hoses and Connections
123
Drum - Oil Change
123
Gearbox - Oil Change
125
Maintenance - 250 / 750 / 1250 / 1750H
127
Rear Axle Differential - Check Oil Level
127
Drum - Checking the Oil Level
128
Rear Axle Planetary Gears - Check Oil Level
128
Gearbox - Checking the Oil Level
129
Drum Gearbox - Checking the Oil Level
130
Radiator - Check/Cleaning
130
Rubber Elements and Fastening Screws - Check
131
Battery - Check Condition
131
Air Conditioning (Optional) - Inspection
132
Automatic Climate Control (Optional) - Inspection
132
Maintenance - 500 / 1500H
133
Air Cleaner
133
Checking - Change the Main Air Filter
133
Backup Filter - Change
134
Air Cleaner - Cleaning
134
Rear Axle Differential - Check Oil Level
135
Rear Axle Planetary Gears - Check Oil Level
135
Drum - Checking the Oil Level
136
Gearbox - Oil Change
137
Drum Gearbox - Checking the Oil Level
137
Radiator - Check/Cleaning
138
Fuel Pre-Filter - Replacement
138
Replacing the Fuel Filter
139
Diesel Engine - Oil and Filter Change
140
Controls and Moving Joints - Lubrication
140
Seat Bearing - Lubrication
141
Maintenance - 1000H
143
Hydraulic Filter - Replacement
143
Air Cleaner
144
Checking - Change the Main Air Filter
144
Backup Filter - Change
145
Air Cleaner - Cleaning
146
Rear Axle Differential - Oil Change
147
Rear Axle Planetary Gear - Oil Change
147
Drum - Checking the Oil Level
148
Gearbox - Oil Change
149
Drum Gearbox - Oil Change
149
Radiator - Check/Cleaning
150
Fuel Pre-Filter - Replacement
150
Replacing the Fuel Filter
151
Diesel Engine - Oil and Filter Change
152
Seat Bearing - Lubrication
153
Hydraulic Reservoir - Draining
153
Fuel Tank - Draining (Optional)
154
Air Conditioning (Optional) Fresh Air Filter - Change
154
Steering Hitch - Tightening
155
Maintenance - 2000H
157
Hydraulic Reservoir - Oil Change
157
Hydraulic Filter - Replacement
158
Drum Gearbox - Oil Change
159
Air Cleaner
159
Checking - Change the Main Air Filter
159
Backup Filter - Change
160
Air Cleaner - Cleaning
160
Rear Axle Planetary Gear - Oil Change
161
Rear Axle Differential - Oil Change
162
Drum - Oil Change
162
Gearbox - Oil Change
164
Radiator - Check/Cleaning
164
Fuel Pre-Filter - Replacement
165
Replacing the Fuel Filter
165
Diesel Engine - Oil and Filter Change
166
Seat Bearing - Lubrication
167
Hydraulic Reservoir - Draining
167
Fuel Tank - Draining (Optional)
168
Air Conditioning (Optional) Fresh Air Filter - Change
168
Automatic Climate Control (Optional) - Overhaul
169
Drying Filter - Check
169
Steering Hitch - Tightening
170

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Atlas Copco CA5000DCO Instruction Manual (172 pages)

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