1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.
2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
3 Service Navigation 3.1. PCB Layout Board Name Function Board Name Function Power Supply Data Driver (Lower Right) Data Driver (Lower Center) DC-DC Converter, Tuner Data Driver (Lower Left) Speaker out, AV Terminal, HDMI in, SD Card Scan Drive Digital Signal Processor, Nile-TCON Sustain Drive Format Converter, Plasma AI, Sub-Field Processor Sustain out (Lower)
4 Specifications Power Source AC 120 V, 60 Hz Power Consumption Maximum 638 W Standby condition 0.3 W Plasma Display panel Drive method AC type Aspect Ratio 16:9 Visible screen size 65 inch class (64.7 inches measured diagonally) (W × H × Diagonal) 56.4 inch ×...
5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...
Contents of adjustment mode 5.1.2. • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. Main item Sub item Sample Data Remark ADJUST...
5.2. Option - Mirror Picture can be reversed left and right or up and down. 00 : Default (Normal picture is displayed) 01 : Picture is reversed left and right. 02 : Picture is reversed up and down. Hint : If the defective symptom (e.g. Vertical bar or Horizontal bar) is moved by selection of this mirror, the possible cause is in A-board.
5.4. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Input Select input signal modes. enter the following command (within 2 second).
5.5. Data Copy by SD Card 5.5.1. Purpose (a) Board replacement (Copy the data when exchanging A-board): When exchanging A-board, the data in original A-board can be copied to SD card and then copy to new A-board. (b) Hotel (Copy the data when installing a number of units in hotel or any facility): When installing a number of units in hotel or any facility, the data in master TV can be copied to SD card and then copy to other TVs.
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5.5.3. Data copy from TV set to SD Card 1. Turn on the TV set. 2. Insert SD card with a startup file (pwd file) to SD slot. On-screen Display will be appeared according to the startup file automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2770 (b) For Hotel : 4850 Data will be copied from TV set to SD card.
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5.5.4. Data copy from SD Card to TV set 1. Turn on the TV set. 2. Insert SD card with Data to SD slot. On-screen Display will be appeared according to the Data folder automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2771 (b) For Hotel : 4851 Data will be copied from SD card to TV set.
6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.1.1. Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
6.3. No Power First check point There are following 2 states of No Power indication by power LED. 1. No lit. 2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
7 Service Fixture & Tools 7.1. SC jig Purpose: To find the failure board (SC or SU/SD) when the power LED is blinking 7 times. SC jig: Jumper connector to connect to SC50 connector on SC board Part number: TZSC09187 How to use: Caution: Remove SC jig from SC board after inspection.
8 Disassembly and Assembly Instructions 8.1. Remove the Rear cover 8.4. Remove Side terminal cover and the Rear AV panel 1. See PCB Layout (Section 3) 8.2. Remove the AC inlet 1. Remove the claws (×2 2. Remove the Side terminal cover. Caution: To remove P.C.B.
8.5. Remove the Tuner unit 8.7. Remove the Speakers 1. Remove the Side terminal cover and the Rear AV panel. 1. Unlock the cable clampers to free the cable. (See section 8.4.) 2. Disconnect the Speaker terminal. 2. Unlock the cable clampers to free the cable. 3.
8.9. Remove the SD-Board 8.11. Remove the SS3-Board 1. Remove the flexible cables (SD1, SD2, SD3, SD4 and 1. Remove the Tuner unit. (See section 8.5.) SD5) connected to the SD-Board. 2. Disconnect the bridge connector (SS03-SS22) and dis- 2. Remove the flexible cable (SU11-SD11) and the bridge connect the flexible cables (SS57 and SS59).
8.13. Remove the Support metal 8.15. Remove the C1-Board 1. Remove the Hanger metal R. (See section 8.14.) 1. Remove the screws (×2 2. Remove the flexible cable holder fastening screws (×10 2. Remove the Support metal. 3. Disconnect the flexible cables (CB1, CB2, CB3, CB4 and CB5).
8.17. Remove the C3-Board 8.18. Remove the Plasma panel sec- tion from the Cabinet assy 1. Remove the Hanger metal L. (See section 8.14.) 2. Remove the flexible cable holder fastening screws (×10 (glass) , ×2 3. Disconnect the flexible cables (CB11, CB12, CB13, CB14 1.
8.19. Remove the Glass holders 8.20. Remove the S-Board 1. Remove the Cabinet assy. (See section 8.18.) 1. Remove the Glass holders. (See section 8.19.) , ×16 2. Remove the screws (×14 2. Remove the screws (×2 ) and remove the S-Board 3.
8.21. Remove the K-Board 1. Remove the Glass holders. (See section 8.19.) 2. Remove the S-Board (See section 8.20.) 3. Remove the screw (×1 4. Remove the claw (×1 5. Disconnect the connector (K1) and Remove the K-Board from LED Panel. 8.22.
9 Measurements and Adjustments 9.1. Adjustment 9.1.1. Vsus selection Caution: When Plasma panel or A-board is replaced, Vsus should be set to LOW or HIGH. Procedure 1. Go into main item [VSUS] in Service Mode. LOW or HIGH will be displayed. 2.
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9.1.2. RF video sub contrast adjustment Name of measuring instrument Remarks 1. REMOTE TRANSMITTER 2. RF analog signal (Sprit color bar. The pattern for adjustment must contain 100% white part.) Procedure Remarks 1. Receive the sprit color bar with RF analog signal. (ASPECT FULL, Picture menu: Vivid) 2.
4. Push [5] key of remote controller to display window pattern. Confirm the brightness within 10 seconds. The following is the confirmation value. TC-P65S2 226cd/m2 In the case of NG for the measurement of the brightness, display black pattern for 30 seconds from turning on the TV set, and after that, display the brightness check pattern and measure the brightness within 2 minutes again.
10 Block Diagram 10.1. Main Block Diagram DIGITAL SIGNAL PROCESSOR TMDS DATA HDMI I/F HDMI1-3 RECEIVER SD CARD DATA SD CARD SD CARD DATA SLOT CLOCK Nile-TCON IFD_OUT DDR2 FRONT END SIF_OUT PROCESSOR EEPROM TUNER VIDEO1 EEPROM STB5V POWER LED STB3.3V SUB5V (SIDE)
10.3. Block (2/4) Diagram DIGITAL SIGNAL PROCESSOR IC9300 PD4H VIDEO DATA PLASMA AI VIDEO DATA LVDS DATA CPG with SS H/V Sync Control VIDEO DATA P+3.3V Sub Filed Processor IC9304 P3V_ P+3.3V ADDR/DATA FLASH IIC2 FLASH I/F MEMORY P_S0 CONTROL DATA P_S0 P_S1 DISCHARGE CONTROL...
11 Wiring Connection Diagram 11.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 11.2. Wiring (1)
12.3. P(MAIN)-Board (2/3) Schematic Diagram COLD SS-BOARD (SS11) MULTI POWER CONTROL Vsus Vsus ERROR DET C3-BOARD (C35) NO USE CONTROL COMPARATOR A-BOARD (A6) P(MAIN)-BOARD ETX2MM813MSM (2/3) +15V CONTROL COLD...
13.3. K, S and SS3-Board S-BOARD (FOIL SIDE) S-BOARD (COMPONENT SIDE) TXN/S1EQUU TXN/S1EQUU T N P A 4 8 7 3 P b F S E E R E V E R S E F O R O R D E R N O . S W 2 5 0 0 K-BOARD (FOIL SIDE) SS3-BOARD (FOIL SIDE)
13.5. C1-Board C1-BOARD (FOIL SIDE) TXNC11MBUU T N P A 5 1 7 8 1 C1 S E E R E V E R S E F O R O R D E R N O . P b F C1-BOARD (COMPONENT SIDE) TXNC11MBUU ZA104...
13.6. C2-Board C2-BOARD (FOIL SIDE) TXNC21MBUU T N P A 5 1 7 9 1 S E E R E V E R S E F O R O R D E R N O . P b F 1 2 3 C2-BOARD (COMPONENT SIDE) TXNC21MBUU ZA204...
13.7. C3-Board C3-BOARD (FOIL SIDE) TXNC31MBUU T N P A 5 1 8 0 1 P b F S E E R E V E R S E F O R O R D E R N O . 1 2 3 C3-BOARD (COMPONENT SIDE) TXNC31MBUU R 3 3 1...
13.8. SC-Board SC-BOARD (FOIL SIDE) TXNSC1MAUU Z A 4 2 2 Z A 4 2 1 T P 1 0 5 T P 1 0 9 T P 1 0 6 T P 3 4 T P 1 0 7 T P 6 2 T P 6 1 T P 6 3...
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SC-BOARD (COMPONENT SIDE) TXNSC1MAUU I C 4 7 1 H.V. DANGER H.V. DANGER P C 4 8 0 H.V. DANGER H.V. DANGER D 7 9 4 C 7 9 7 Z A 4 2 2 Z A 4 2 1 Z A 4 1 1 Z A 4 1 2 R 7 9 7...
13.9. SS-Board SS-BOARD (FOIL SIDE) TXNSS1MAUU S S 5 6 S S 5 5 S S 5 4 S S 5 3 C 0 9 4 1 2 3 T N P A 5 1 7 6 P b F S E E R E V E R S E F O R O R D E R N O .
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SS-BOARD (COMPONENT SIDE) TXNSS1MAUU SS53 SS54 SS55 SS56 C 0 2 4 C 0 2 3 C 0 2 2 C 0 2 1 CR No.16 T N P A 5 1 7 6 D I P C 0 9 4 C 2 2 5 C 2 2 4 C 2 2 3...
14.2. Electrical Replacement Parts List 14.2.1. Replacement Parts List Notes...
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14.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2213 F1G1A105A047 C 1UF 10V Description C2214 F1G1A105A047 C 1UF 10V C2220 F1G1C104A116 C 0.1UF 16V TXN/A1MAUUS CIRCUIT BOARD A (RTL)PA...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C4740 F1G1C104A116 C 0.1UF 16V C5764 ECJ1VB1A105K C 1UF, 10V C4741 F1G1C104A116 C 0.1UF 16V C5765 ECJ1VB1A105K C 1UF, 10V C4744 F1G1H102A730 C 1000PF 50V C5771...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8078 F1G1A105A047 C 1UF 10V C8505 F1G1C104A116 C 0.1UF 16V C8079 F1G1A105A047 C 1UF 10V C8506 F1G1C104A116 C 0.1UF 16V C8080 F1G1A105A047 C 1UF 10V C8512...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C9400 F1G1C104A116 C 0.1UF 16V C16315 ECJ1VB1A105K C 1UF, 10V C9401 F1G1C104A116 C 0.1UF 16V C16316 F1H1C104A143 C 0.1UF, 16V C9402 F1G1C104A116 C 0.1UF 16V C16317...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C16684 F1H1H104A970 C 0.1PF, , 50V K1MY55B00002 55P CONNECTOR C16685 F1H1H104A970 C 0.1PF, , 50V K1MY55B00002 55P CONNECTOR C16690 F2A2C101A097 E 100UF, 160V K1MY55B00002 55P CONNECTOR...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D16317 B0ECKP000055 DIODE D16821 DZ2J330M0L ZENER DIODE D16401 DA3DF50ACSLW ZENER DIODE D16822 B0ADCJ000100 DIODE D16402 DA3DF50ACSLW ZENER DIODE D16824 DZ2J330M0L ZENER DIODE...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description IC17302 C0JBAZ002692 IC L16401 G0CR21K00001 PEAKING COIL PAVCA L16411 G0CR21K00001 PEAKING COIL PAVCA JK2103 K2HA918A0002 JACK PAVCA L16472 G0ZZ00002183 PEAKING COIL JK2111 K4AK08B00005 TERMINAL BOARD...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description Q16280 B1ABCF000231 TRANSISTOR R2261 D1BB75R0A055 M 75 OHM,J.1/10W Q16402 DG3D5020CSLW TRANSISTOR R2263 D1BB75R0A055 M 75 OHM,J.1/10W Q16403 DG3D5020CSLW TRANSISTOR R2265 D1BB75R0A055 M 75 OHM,J.1/10W Q16404...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R2525 D0GB222JA041 M 2.2KOHM,J,1/ R4731 D0GA222JA015 M 2.2KOHM, J,1/ R2542 D0GB104JA041 M 100KOHM J 1/ R4742 ERJ6GEYJ150V M 15 OHM,J,1/8W R4748 ERJ2GEJ103 M 10KOHM, J,1/16...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R5681 D1BB4702A087 M 47KOHM,J.1/10W PAVCA R8054 D0GA122JA015 M 1.2KOHM, J,1/ R5682 D1BB1002A087 M 10KOHM,J.1/10W R8055 D0GA222JA015 M 2.2KOHM, J,1/ R5683 D1BA6801A014 M6.8 KOHM,J.1/16 R8056...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8336 ERJ2GEJ220 M 22 OHM, J,1/16 R9118 ERJ2GEJ104 M100KOHM, J,1/16 R8337 ERJ2GEJ102X M 1KOHM, J.1/16 R9119 EXB28V470JX M 47 OHM 1/32 W R9121 ERJ2GEJ104 M100KOHM, J,1/16...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9402 EXB28V103JX M 10KOHM 1/32 W R16032 ERJ6ENF8202 M 82KOHM,F.1/8W R9608 EXB38V470J M 47 OHM 1/16 W R16033 ERJ6ENF5602 M 56KOHM,F.1/8W R9609...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16284 D0GB224JA041 M 220KOHM,J,1/ R16478 D0GB562JA041 M 5.6KOHM,J,1/ R16285 EXB38V623J M 62 kOHM 1/16 W R16479 ERJ6GEYJ103V M 10KOHM J 1/8W R16286 EXB38V623J M 62 kOHM 1/16 W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16605 ERJ6GEYG182 M 1.8KOHM,J,1/8W R16696 ERF5TK2R2 W 2.2 OHM, K, 5W R16607 D1BB6981A055 M6.98KOHM,J.1/ R16699 D0GB103JA057 M 10K OHM J 1/ R16609 D0GF202JA047 M 2KOHM,J,1/3W R16707...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16873 ERA6YEB242 M 2.4KOHM, B 1/ R17129 ERJT08J151V M 150 OHM,J, 1/ R16891 D1BF6982A058 M 69.8KOHM, 1/4W R17201 ERJ3GEYJ101 M 100 OHM,J,1/ R16892...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R17322 D0GZ1R0JA020 M 1 OHM, J,1/2W PAVCA ZA17104 K4CD01000013 AV TERMINAL R17324 D0GZ1R0JA020 M 1 OHM, J,1/2W PAVCA ZA17105 K4CD01000013 AV TERMINAL R17326...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C508 ACMBB474K2T 25V 0.47P D505 VDAG01AT DIODE C509 ECJ1VB1H103K C 0.01UF, 50V D506 VD1T7GA1 DIODE C510 ACRZL1H100T 50V 1000P D507 VD1T7GA1 DIODE...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description L201 AYTSKA170T FERRITE BEAD Q601 VKR6015ANZ INDUCTOR Q602 VQPBSS4350T TRANSISTOR L351 AYS1215003D CHOKE COIL Q603 VQPBSS5350T TRANSISTOR L353 EXCELSA35T BEAD CHOKE Q604...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R276 D0GB103JA057 M 10K OHM J 1/ R506 ERJ6ENF4123 M 412KOHM,F. 1/ R277 ERJ6ENF1873 M187KOHM,F. 1/8W R507 ARRCR6J825M 8.2MOHM, 1W R278 D0GB103JA057 M 10K OHM J 1/...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R581 D0GB103JA057 M 10K OHM J 1/ R702 ERJ3GEYJ221 M 220 OHM,J,1/ R582 D0GB103JA057 M 10K OHM J 1/ R704 ERJ6GEYJ104V M 100KOHM,J,1/8W R705...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description ZD402 VZMTZJ10CT ZENER DIODE D810 VD1SS133T DIODE ZD501 VZMTZJ30DT ZENER DIODE D901 VDERA83-004T DIODE ZD502 VZMTZJ30DT ZENER DIODE D902 VDERA83-004T DIODE ZD503...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R819 ERJ6ENF3163 M 316KOHM,F. 1/ R924 ERJ6ENF3903 M 390KOHM,J1/8W R931 ERQ14AJ4R7J F 4.7 OHM, J,1/ R820 ERJ6ENF3163 M 316KOHM,F. 1/ R932 ERJ3EKF1001 M 1KOHM, 1/10W...