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Summary of Contents for Doco RES STF
- Page 1 Manual Sectional door with front springs (RES STF) Conform TÜV / CE EN 13241-1 ©All rights reserved. DOCO International BV 2006...
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Page 2: Table Of Contents
Assembly instructions Electric operation (optional) Adjusting the drive Commissioning Troubleshooting Disassembly Removal Your supplier Annex A Overview hardware and panel combination Annex B Operators Annex C Kits Annex D Assembled galvanised spring sets Annex E Panel hardware EN STF V1.0 www.doco-international.com... -
Page 3: Symbols And Warning Signs
This manual has been prepared for use by qualified personnel and therefore not by trainees or “do it yourselfers” In case of doubt about the assembly and/or maintenance, please contact DOCO International. To avoid severe personal injury, carefully read and observe all indications and warnings in this manual. -
Page 4: Warranty And Liability
• CE approved according to SP certificate for use with the correct DOCO parts (see parts lists SET 1 to 4) DOCO International had the “Product Test“ (ITT Initial Type testing) of this set of fittings carried out by the institute SP in Sweden, known as Notified Body No. -
Page 5: Assembly
= Built-in depth System STF OH = 190 Angle Max Height (H) D ( 21182-L / 21226-L) D ( 21226-L / 21270-L) D ( 21270-L / 21340-L) 23699 2140 2600 3040 3480 23698 2580 3040 3480 EN STF V1.0 www.doco-international.com... -
Page 6: Mounting Materials And Instructions
8-8-2006 Handleiding 4.2 Mounting materials 4.3 Tools EN STF V1.0 www.doco-international.com... -
Page 7: Torques
Roller carrier and basis side hinge (per hinge) 14022 14023 Intermediate hinges and panel (per intermediate hinge) 14017 Top roller carrier (25046 / 25043) and panel 14017 Top roller carrier (25046) and adjustable bracket (25046) 14022 14023 EN STF V1.0 www.doco-international.com... -
Page 8: Assembly Instructions
8-8-2006 Handleiding 4.5 Assembling instructions Cut the verticale angle View: right side. Mount the steel cover plate (24714) View: right side. Mount the weatherstrip (24740) View: right side. EN STF V1.0 www.doco-international.com... - Page 9 8-8-2006 Handleiding Position the vertical tracksets - Floor not level? Fill up at position “3”! - Height position verticale tracks = underside track, position 4. Mount verticale track part agains the wall. View: right side EN STF V1.0 www.doco-international.com...
- Page 10 8-8-2006 Handleiding Mount the short horn, hand fix, moveable! View: right side EN STF V1.0 www.doco-international.com...
- Page 11 Version 2140 till 2580 : L=2580-H+35 View: right side Mount the J track with curve. Offset 25029 : 38 mm (with 40 mm panel) Offset 25350 : 36 mm (with 40 mm panel) View: right side EN STF V1.0 www.doco-international.com...
- Page 12 8-8-2006 Handleiding Connecting horizontal J track. View: right side 10) Put the connected J track into the verticale trackset part. View: right side 11) Connect the track with the sleeve. View: right side EN STF V1.0 www.doco-international.com...
- Page 13 8-8-2006 Handleiding 12) Put the short horn against the J track. View: right side 13) Fasten the short horn with bolts and nuts. View: right side EN STF V1.0 www.doco-international.com...
- Page 14 8-8-2006 Handleiding 14) Mount the suspension to the roof, to this Left and Richt View: right side. EN STF V1.0 www.doco-international.com...
- Page 15 8-8-2006 Handleiding 15) Check following: 16) Mounting C-track (only if W= >3000 ) Detail: View: right side EN STF V1.0 www.doco-international.com...
- Page 16 8-8-2006 Handleiding 17) Mounting of the lintel sealing: 18) Mounting of the end brackets: EN STF V1.0 www.doco-international.com...
- Page 17 8-8-2006 Handleiding 19) Mounting the shaft and springs: Use : seperate manual residential spring break device (25649-50 / 25649-67) Doorsize : width < 3000 mm Doorsize :width > 3000 mm <5000 mm EN STF V1.0 www.doco-international.com...
- Page 18 Generally, sandwich panels (steel plates with PUR foam) need pre-drilling with Ø 4.5 mm. However always check with the manufacturer of your panels which exact size you need for pre-drilling! The entire door blade including aluminium profiles and bottom seal must have the following dimensions. EN STF V1.0 www.doco-international.com...
- Page 19 Slide the aluminium profile (5) along the entire length of the panel (1) and secure it with blind rivets. Slide the sealing rubber on the aluminium profile. Mount the bottom bracket 25029. Mount the side and intermediate hinges EN STF V1.0 www.doco-international.com...
- Page 20 (24740) is reduced to a minimum. You should be able to turn the plastic with your hand. EN STF V1.0 www.doco-international.com...
- Page 21 The required number of turns of the spring is indicated on the labels of the assembled springs. After tensioning, fix the spring fittings on the shaft with 27 up to 34 Nm (this applies both to spring fitting 12002-W and to spring fitting 12003-W.) EN STF V1.0 www.doco-international.com...
- Page 22 8) Secure the spring fitting on the shaft by turning both bolts of the spring fitting with 27 up to 34 Nm. 9) Now remove the second bar. Remove the blocking of the shaft and the vertical tracks and your sectional door is ready. EN STF V1.0 www.doco-international.com...
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Page 23: Electric Operation (Optional)
Check the space between doorblade and tracks, which should be around 20 mm and the cable is not to get stuck at any place. Check 8) Are the rollers parallel in vertical and horizontal direction? Take measurement of distance and height. EN STF V1.0 www.doco-international.com... -
Page 24: Disassembly
Separate all elements after dismantling. Note: The material is only recyclable if separated Turn in the materials at the authority responsible for the treatment of separated materials. 10 Your Manufacturer DOCO International b.v. Nusterweg 96 6136 KV Sittard (NL) Tel. +31 46-4200666 Fax. -
Page 25: Annex A Overview Hardware And Panel Combination
Sommer Aperto 868 L(550N) 3500 mm Sommer Aperto 868 LX(800N) 5000 mm Sommer Duo 500S (500N) 3000 mm Sommer Duo 800SL (800N) 5000 mm Marantec Comfort 220 (500N) 3500 mm Marantec Comfort 250 (700N) 5000 mm EN STF V1.0 www.doco-international.com... -
Page 26: Annex C Kits
8-8-2006 Handleiding Annex C: Kits (5 pages) EN STF V1.0 www.doco-international.com... - Page 27 Spacers for rollers, 5 mm 25403 PVC pull handle 80041 Aluminium profile lg=5600 (1xbottom , 1x top) W+30 80042 EPDM bottom seal W+30 Fasteners 14017 Self tapping fastener 14022 Nuts for track bolts M8 14023 Track bolts M8 EN STF V1.0 www.doco-international.com...
- Page 28 Spacers for rollers, 5 mm 25403 PVC pull handle 80041 Aluminium profile lg=5600 (1xbottom , 1x top) W+30 80042 EPDM bottom seal W+30 Fasteners 14017 Self tapping fastener 14022 Nuts for track bolts M8 14023 Track bolts M8 EN STF V1.0 www.doco-international.com...
- Page 29 Spacers for rollers, 5 mm 25403 PVC pull handle 80041 Aluminium profile lg=5600 (1xbottom , 1x top) W+30 80042 EPDM bottom seal W+30 Fasteners 14017 Self tapping fastener 14022 Nuts for track bolts M8 14023 Track bolts M8 EN STF V1.0 www.doco-international.com...
- Page 30 Spacers for rollers, 5 mm 25403 PVC pull handle 80041 Aluminium profile lg=5600 (1xbottom , 1x top) W+30 80042 EPDM bottom seal W+30 Fasteners 14017 Self tapping fastener 14022 Nuts for track bolts M8 14023 Track bolts M8 EN STF V1.0 www.doco-international.com...
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Page 31: Annex D Assembled Galvanised Spring Sets
L/R 67x6,5x710 5000 125-132 30700 L/R 50x7,0x880 5000 142-152 * Remarks : Weight are based on usage elec. Operator. Only for door height between 2100-2250 mm For other door widths or heights use DOCO door processing! EN STF V1.0 www.doco-international.com... -
Page 32: Annex E Panel Hardware
80617L End cap 500 mm see note see note see note see note see note see note Note for end caps : Depending of section height and section quantity. EN STF V1.0 www.doco-international.com...
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