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Happy Industrial Corporation HCS Instruction Book

Computerized compact single head embroidery machine
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Computerized Compact Single Head Embroidery Machine
INSTRUCTION BOOK
BDI701

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Summary of Contents for Happy Industrial Corporation HCS

  • Page 1 Computerized Compact Single Head Embroidery Machine INSTRUCTION BOOK BDI701...

  • Page 3: Table Of Contents

    INDEX IMPORTANT SAFETY INSTRUCTIONS .. 1-1 Reading embroidery pattern data from WARNING LABELS & THEIR LOCATIONS ..1-2 the PC ............5-4 SETTING UP THE MACHINE Reading embroidery pattern data from Remove the machine from box ....2-1 Memory media ........5-5 Accessories ..........
  • Page 4 INDEX PATTERNS IN MEMORY FRAME CONFIRMATION ....... 20-1 Locking pattern data ......11-1 Tubular round frame, Tubular square frame 20-2 Trace type ..........11-2 Cap frame ..........20-4 Export ........... 11-3 User-defined frames ......20-7 Renaming patterns ....... 11-5 OTHER SETTINGS Copying pattern data ......

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic safety precautions should always be followed, includ- ing the following. Read all instructions before using this appliance. DANGER - To reduce the risk of electric shock: 1. An appliance should never be left unattended when plugged in. Always unplug this appliance from the electric outlet immediately after using and before cleaning.

  • Page 6: Warning Labels & Their Locations

    WARNING LABELS & THEIR LOCATIONS Trapping hazard WARNING Shut the cover when starting the machine. Fear of serious injury. Shut the cover when starting the Do not put hands in while the machine is running. machine. Do not put hands in while the machine is running.

  • Page 7: Setting Up The Machine

    SETTING UP THE MACHINE We recommend unpacking should be done where it has enough room. ! CAUTION : To prevent accidents. The machine is quite heavy for one person to carry. Please use two persons when unpacking or carrying. ! CAUTION : To avoid troubles. Make sure to hold bottom of the machine body when removing from the box.
  • Page 8 SETTING UP THE MACHINE 2-1b Placement of Accessories -Carriage -Spool felt (13 pieces) -USB cable -Power line cord ass’y -Tool set -Needle (10 pieces) -Bobbin (2 pieces) (1 piece set to rotary hook) -Fuse (6A) -Oiler -Thread guide pillar (2 pieces) -Thread stand pin (13 pieces) -Wave washer (13 pieces) -Embroidery frame (round)

  • Page 9: Accessories

    SETTING UP THE MACHINE Accessories Please confirm you have received the following. Thread guide bracket Thread guide pillar (2 pcs) Thread stand Thread stand felt (13 pcs) Thread stand pin (13 pcs) Wave washer (13 pcs) Carriage Frame base Embroidery frame (square) PTA-32320 10.

  • Page 10: Assemble Machine Unit

    SETTING UP THE MACHINE Assemble machine unit 1. Insert the thread stand pin with wave washer on the thread stand by turning clockwise, Then insert thread stand felt. 2. Put the thread stand on to the machine and insert the thread guide pillar.

  • Page 11: Machine Installation

    SETTING UP THE MACHINE Machine installation 1. Please use a stout table to set the machine Please check for any shaking or excessive vibrat- ing of the machine table when the machine is running. If you have a problem, Please use a stronger table for the machine.
  • Page 12 SETTING UP THE MACHINE 4. Please be sure you have this much room around your cap drive for it to move. Please machine on the table positioning like right side drawing. 0 ~ 10 mm 5. Please do not sit the machine near any kind of other electric equipment (Examples: Microwave or electric tool).

  • Page 13: Grounding Instruction

    SETTING UP THE MACHINE Grounding instruction (for type of 120V) This product must be grounded. In the event of malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug.

  • Page 14: Main Parts

    MAIN PARTS 11. Minor thread tension 1. Hook cover 21. USB port (based on the USB) 12. Thread guide support 2. Bobbin case 22. LAN port 13. Thread guide 3. Hook 23. Frame base 14. Upper rectifier 4. Needle plate 24.
  • Page 15 MAIN PARTS CONTROL BOX 36 38 3940 41 42 34 35 28. Emergency stop 41. Arrow button (Up, Down, Left, Right) 34. Stop button button 42. Set button 35. Trace button 43. Menu button 29. Display (L.C.D.) 36. Pressure foot button 30.

  • Page 16: How To Read These Instructions

    HOW TO READ THESE INSTRUCTIONS The instructions in this manual have been formatted as follows: Written instructions will be provided on the left side of the page while graphics depicting the necessary steps are provided on the right. Graphics on the far right will show the display after performing the steps indicated. CAUTION: To prevent accidents.

  • Page 17: Message

    MESSAGE Below is a list of possible messages that may appear while operating the machine, along with an brief explanation and suggested actions to take as a result. Message >>Stop Switch Needle selection button Set button Start button CAUTION: To prevent accidents. The embroidery frame may move.

  • Page 18: Turning The Machine On

    TURNING THE MACHINE ON Basic mode is default setting of machine. In case you want to use machine with Advanced mode, please enter machine setting and make Operation mode "Advanced". How to turn on the machine 1. Connect the power cord to the inlet on the right side of the machine.
  • Page 19 3-5b TURNING THE MACHINE ON MAIN MENU : Chose a topic screen and press SET 5. Press the button. Please proceed steps according to the instruc- tion of "Basic mode" The READ screen is for importing designs from a flash card Please ensure flash card is inserted first befor choosing this option.

  • Page 20: Display Contrast

    TURNING THE MACHINE ON Display contrast The contrast can be adjusted by following the procedure below. MENU 1. When the machine stopped, press and Select "CONTRAST" with 2. Press the button. 3. Adjust the contrast as desired by pressing 4. Press the The setting is fixed.

  • Page 21: Calendar And Clock Setting

    TURNING THE MACHINE ON Calendar and clock setting Setting the calendar and clock lets the machine advise when oiling and other maintenance is scheduled to occur. MENU 1. When the machine is stopped, press and Select "OTHER" with 2. Press the button.

  • Page 22: The Control Box

    THE CONTROL BOX A. Emergency stop button When pressed , the power is switched off and the machine stops immediately. The emergency button locks when pressed. To unlock, turn the emergency button to the right (Arrow direction) then release. The button will unlock.
  • Page 23 THE CONTROL BOX F G H H. Trace button P. Menu button Displays the function menu for the machine set- When pressed while at the beginning of design, tings and the design set-up. the embroidery frame moves following the outer edge of the design.

  • Page 24: Drive Mode

    DRIVE MODE Display example Memory # of Stitches Current *Color When beginning an selected pattern Name of selected pattern change number of pattern embroidery 19:HAPPYE Needle number and color 12345 : Color change stop : Frame out 8 10 Currently-selected needle Number of maximum repetitions set Lamp above icon blinks when each function (Scale, Angle /Convert, Width, Repeat, Auto origin and Off set) is set.

  • Page 25: Drive Menu

    DRIVE MENU The following functions are performed by in the drive menu. Frame position Selection the way of frame movement and Move frame. Center Moves the embroidery frame to the center automatically. Frame out Move frame to the front position which was set before. It is convenience if hand work is required in the middle of embroider process.
  • Page 26 3-Bb DRIVE MENU FUNC 1. When the machine is stopped, press Frame position The drive menu will be shown. O Set Origin Log-in CAUTION: To prevent accidents. Turn-off The embroidery frame and carriage will move. Please keep hands clear for your safety. 2.

  • Page 27: Menu

    MENU The diagram below describes the layout functions accesed from the main menu. The main menu is accessed by pressing MENU From here, any function can Escape button Arrow button Set button Menu button then be selected with the up and down Pressing enters your choice.
  • Page 28 3-Cb MENU In BASIC MODE, explanation is shown under Icons on each menu. MAIN MENU : Chose a topic screen and press SET Explanation MAIN MENU : Chose a topic screen and press SET MAIN MENU : Chose a topic screen and press SET 3_Cb I101...

  • Page 29: Guide

    GUIDE The GUIDE offers tips and step-by-step help for embroidering with the machine. In each stage of embroidery operation there is an easy to follow guide available. MENU 1. When the machine is stopped, press and Select "GUIDE" with MACHINE REFERENCE GUIDE : Choose a topic screen and press SET 2.
  • Page 30 GUIDE Opening "GUIDE" menu indication Machine will indicate "GUIDE" menu automatically when turn on the machine. If you do not need "GUIDE" menu when turn on the machine every time, you can create as following. Also you can select in "OPTION" menu. 5-2 MENU 1.

  • Page 31: Inserting A Needle

    INSERTING A NEEDLE Select a needle of the right type. See the following “SELECT THREADS”. CAUTION: To prevent accidents. Turn off the power before removing the needle. 1. Loosen the needle clamp screw slightly with the screw- Needle clamp screw driver.

  • Page 32: Select Needles And Threads

    SELECT NEEDLES AND THREADS About needle Please select needles by type of material . Normally, We supply a DB X K5 needle as in the machine accessory kit. Relation of needle and upper thread Please select type of needle and upper thread by flowing list. k l i Normal em- broidery field...

  • Page 33: Backing Materials

    BACKING MATERIALS Backing Generally, Backing is used for hooped embroidery fabric. Knit fabrics particularly require the use of embroidery backings. Embroidery backings will allow the hoop to move the fabric more accurately, creating a more beautiful embroidery. Select backing type Choose the thickness and number of sheets by the type of material and embroidery condition.

  • Page 34: Bobbin Winding Winding The Bobbin

    BOBBIN WINDING Winding the bobbin Thread the bobbin winder as shown below: 1. Upper Thread guide 2. Thread guide 3. Thread tension – Be sure to thread through the small eye before going between the disks. 4. Bobbin (Place the bobbin on the bobbin winder spindle.) 5.

  • Page 35: Removing The Bobbin

    BOBBIN WINDING CAUTION: To prevent accidents. Please watch out for the point of the rotary hook when you replace the bobbin. Removing the bobbin 1. Open hook cover (A) to front. 2. Grasp bobbin case latch (B) and withdraw bobbin case from hook taking care not to damage the thread keeper.

  • Page 36: Threading The Machine How To Thread Upper Thread

    THREADING THE MACHINE How to thread upper thread Pass upper threads in order according to the figure: Small cone 1. Thread stand Set thread cone on the stand. Small cones can also be used as shown. 2. Thread guide Thread through the thread guide above each thread cone.
  • Page 37 THREADING THE MACHINE 4. Minor thread tension 5. Guide pin upper 6. Detecting roller 7. Guide pin lower 8. Thread tension Wind upper threads one time around rotary tension disc clock-wise. 9. Upper thread guide 10.Lower thread guide 11.Lower rectifier 12.Thread guide plate upper 13.Thread adjusting spring 14.Thread guide plate upper...

  • Page 38: Basic Mode

    BASIC MODE Basic mode supports operator for making machine setting step by step. Basic mode has 2 levels of support. Basic 2 : The explanation of each item can be seen, and menu moves to next step automati- cally after setting of each items. This mode may be used for understanding all steps of operation setting.
  • Page 39 BASIC MODE MAIN MENU : Chose a topic screen and press SET 4. In case you want to import design date from outside of machine, select "READ" with and press The READ screen is for importing designs from a flash card Please ensure flash card is inserted first befor choosing this option.
  • Page 40 BASIC MODE 7. Select pattern with Id:23 Free:654321 ANIMAL PLANT Display can be scrolled by pressing left HELLO MOON and right when there is a white part on the scroll BIRD display. FANTASY FLOWER Scrolling display 8. Press the button. --- Reading --- Once design is read, enable to read next design continuously.
  • Page 41 BASIC MODE Pattern settings 12.Press and start pattern setting. 23FLOWER + 0° 9.5( 9.7 9.8) 123456 3.0( 1.5 1.5) Adjust 12-2 The adjustment of the width. (X direction size) Repeat sewing 12-5 Offset 12-8 Frame out 12-D 23FLOWER + 0° 9.5( 9.7 9.8) 13.Select "END"...

  • Page 42: The Display Will Return To Step

    BASIC MODE Frame confirmation 20-1 T-Round 19.Press the button. No. 62 Round Indicates the select frame. No Size(YxX) 61 120 62 150 63 180 64 210 :Frame Type :Set Frame :Frame Size 20.Press right /left of to select the type of T-SQUARE No.

  • Page 43: Start Sewing

    BASIC MODE 25.Press the button. 23:FLOWER 12345 Select "No" with and press SET . Sewing could be prepared Push the start button to start sewing The display will return to step 21. Push a menu key if you want to do re-setup.

  • Page 44: Machine Settings

    MACHINE SETTINGS Before embroidering, check the basic settings of the machine. Be sure to set #14 (232C speed) if setting up a PC serial connection. The rest of the settings can be left at default values (as indicated by underline below). &...
  • Page 45 MACHINE SETTINGS i t t t l u n i l MENU 1. When the machine is stopped, press and Select "OPTION" with 2. Press the Comes indicate (Machine settings) or (Pattern read settings). 3. Select with and press 1 TRD. break back :Yes 11 Slow (mend out) :No 2 All head mending :No 12 STR.
  • Page 46 MACHINE SETTINGS Detailed explanation of machine settings 13 Width data all 23:FLOWER 12345 This function adds additional width to all satin stitches in a design. 12-3 This is otherwise set in the "Settings" function, in which case any changes made to the setting from this screen will have no effect.

  • Page 47: Preparation Of Pattern Data

    PREPARATION OF PATTERN DATA Connecting to a PC by Serial or USB connection This embroidery machine will allow you to read design data from a connected PC. A Serial cable or a USB cable can be used for the connection. Serial connection Connect the serial cable between the serial port (RS-232C) of the machine and the serial port of the PC.

  • Page 48: Read Embroidery Pattern Data

    PREPARATION OF PATTERN DATA Read embroidery pattern data Read the pattern to be embroidered from the memory media. These types of memory media can be used. This machine is able to read different kinds of memory cards, which are generally used for digital cameras. •Compact flash card •Smart media card •Memory stick...
  • Page 49 5-5b PREPARATION OF PATTERN DATA To insert a USB memory 1. Insert the USB memory all the way into the USB memory port of the machine (right side of controller). 2. Read embroidery design data according to following “Memory card reading” in the next section.

  • Page 50: Memory Media

    PREPARATION OF PATTERN DATA Memory media reading 1. Insert the memory card into the machine as described in "Inserting memory cards”. MENU 2. When the machine is stopped, press and Select "READ" with 3. Press the Section for select of memory card reading and USB memory reading.
  • Page 51 PREPARATION OF PATTERN DATA 7. Press the button. --- Reading --- Once design is read, enable to read next design continuously. --- Check pattern data --- If you wish to read another design, continue to follow the items in step 4. Id:23 Free:654321 ANIMAL...

  • Page 52: How To Select Patterns From Memory

    PREPARATION OF PATTERN DATA How to select patterns from memory To select an embroidery design previously stored into the machine memory. MENU 1. When the machine is stopped, press and Select "PATTERN" with 2. Press the 07FLOWER The display indicates the current pattern. 10550 The left side of display shows the number, name 89.9...

  • Page 53: Erasing Patterns From Memory

    PREPARATION OF PATTERN DATA Erasing patterns from memory This is to erase an unnecessary design data from the machine memory. Pattern data cannot be erased if the lock is set. MENU 1. When the machine is stopped, press and Select "PATTERN" with 2.
  • Page 54 PREPARATION OF PATTERN DATA Showing number of delete design(s) 7. Press the Delete pattern? < 2> MOUSE EMBLEM BIRD RC_CAR INSECT Cancel PENGUIN UMBRELLA DOG PALMTREE 8. Select "OK" with and push delete. The item will be deleted. MOUSE BIRD INSECT PENGUIN SAN To delete other patterns, repeat steps 3 to 8.

  • Page 55: Erasing All Designs

    PREPARATION OF PATTERN DATA Erasing all designs This deletes all the memory pattern data in the machine at once. Pattern data cannot be erased if the lock is set. 1. When drive lamp is on with green color, MENU press and Select "PATTERN"...

  • Page 56: Needle Bar Selection

    NEEDLE BAR SELECTION For each color change in a given pattern, the needle number loaded with the correct color thread is assigned by the operator. When this is set, the machine automatically changes to the programmed needle when the design reaches that point in the course of sewing the design. You can not setting "NEEDLE"...
  • Page 57 NEEDLE BAR SELECTION Color change stop functio When a color change stop is set to a >>Change Stop color change number, the machine will stop after it finishes sewing the marked needle number, then follow- ing message will be shown: When you wish to start again, Press button.

  • Page 58: Sewing With Tubular Frames Installing And Removing The Frame Base

    SEWING WITH TUBULAR FRAMES Installing and removing the frame base Please attach the frame base to the carriage when you wish to use a tubular embroidering hoop. Please remove it in the reverse order of installation. 1. Move the carriage to the position as shown 219( 109 109) 04:BIRD 123(...

  • Page 59: How To Hoop

    SEWING WITH TUBULAR FRAMES How to hoop Inner frame Cloth Backing Outer frame Please smooth the embroidery cloth in all direc- tions, but do not stretch it. Tighten Loosen Please smooth the embroidery cloth before tightening. D610...

  • Page 60: Putting The Hoop On The Machine

    SEWING WITH TUBULAR FRAMES Putting the hoop on the machine 1. Move the frame base to the approximate center position before inserting the tubular embroidering frame. Frame base 2. Insert the embroidery frame. Holder Holder Make sure that the holder pins are inserted into the positioning holes of the frame base on each side.

  • Page 61: Starting To Embroider

    SEWING WITH TUBULAR FRAMES Starting to embroider : Original point (Start point) 1. Move the frame to the original point with the 2. Press the TRACE The embroidering frame moves for the design trace. 14-5 Make sure that the pressure foot and needle do not touch the frame.

  • Page 62: Cap Frame (Option) Changing The Needle Plate

    CAP FRAME (OPTION) Changing the needle plate You need to change the needle plate when you embroider a cap. 1. Remove the set screw (2 pieces) by offset driver and remove the needle plate. 2. Put the needle plate for cap on the bed and tighten with the set screw.

  • Page 63: Installing And Removing The Cap Drive Frame

    CAP FRAME (OPTION) Installing and removing the cap drive frame You need to install the cap drive frame into the carriage when you embroider a cap. Please remove by reverse order of these step. FUNC 1. When the machine is stopped, press Frame position O Set Origin...
  • Page 64 CAP FRAME (OPTION) 6. Move the cap drive frame backwards away from you and rotate the rotary cylinder until the rail bracket is upward as shown at right. 7. Move the cap drive frame in the direction of Mount base Carriage arm the arrow, adjust right-and-left mount base to carriage arm and fix them by knob bolts.
  • Page 65 CAP FRAME (OPTION) 9. Turn on the power switch. PRESS TO CONTINUE KEEP CLEAR:CARRIAGE WILL MOVE! 10.Press the CAUTION: To prevent accidents. The frame moves quickly. Keep hands away from the frame. 11.Press the : Standard cap frame : Wide cap frame The embroidery frame will move to the center automatically.

  • Page 66: Normal Cap Frame

    CAP FRAME (OPTION) Normal cap frame H (Max.) H (Min.) Adjustment When you hoop a cap on the cap frame, please Clamp adjust in the following manner: support 1. Adjust position of clamp support to the height of the cap. (Fig. 1) Adjust the height by removing the inner screws at left and right.
  • Page 67 CAP FRAME (OPTION) Concave Center guide Locking levers Hooping caps 1. Place cap stretcher securely on a sturdy work bench. 2. As shown in Fig. 5, hold cap frame with both hands and place on cap stretcher. By pushing locking levers at 2 places with fingers, place cap frame so that center guide of cap stretcher fits in concave...
  • Page 68 CAP FRAME (OPTION) Center guide Hold lever Cap drive frame Fig. 8 7. Remove the cap frame from the cap stretcher. 8. As shown in Fig. 8, place the cap frame on cap the drive frame. You will have to rotate the brim of the hat to the side in order to get past the needle case.

  • Page 69: Wide Cap Frame

    CAP FRAME (OPTION) Wide cap frame Loosen Tighten Adjustment (Thin fabric) (Thick fabric) When you fix cap to cap hold frame, please adjust in the following manner. Make sure to do the adjustment of the cap hold frame. If it is not adjusted properly, it Fig.
  • Page 70 CAP FRAME (OPTION) Concave Center guide Hold lever Hooping caps 1. Place cap stretcher securely on sturdy work bench. 2. As shown in Fig. 1, hold cap hold frame with both hands and place on cap stretcher. By pushing hold lever at 3 places in arrow marks with fingers, place cap hold frame so that center guide of cap stretcher...
  • Page 71 CAP FRAME (OPTION) Lever for clip Clip Clip 6. As shown in Fig. 4, tip the cap stretcher forward. Clip the back of the cap in two places by stretching the crease out as shown by the arrows. Make the clip lever face the inside. Fig.

  • Page 72: Starting To Embroider

    CAP FRAME (OPTION) Starting to embroider 23:FLOWER 1. When the machine is stopped, press FUNC Frame position 12345 O Set Origin Log-in Turn-off 2. Select "Frame position" with press Frame move! 3. Select "Center" with and press The embroidery frame will move to the center of Embroidery the embroidery area automatically.
  • Page 73 CAP FRAME option 6. The display will show ">>Trace end" and 04:BIRD 1024 the embroidery frame will stop moving. 12345 The embroidering frame will return to the first stitch point of the pattern. >>Trace end 7. Press the START Embroidery will start. 8.

  • Page 74: Adjusting The Thread Tensions

    ADJUSTING THE THREAD TENSIONS 1. With the thread going through the hole of the pressure foot, pull it out slowly toward the front. Pressure foot 2. Adjust the Minor thread tension by the first tension knob and then the second Thread tension knob.
  • Page 75 ADJUSTING THE LASER POINTER (OPTION) Laser pointer indicates the needle position. The beam of laser is coming from right upper side, thus the position of laser pointer can be changed depending on the height of surface of fabric. Please adjust then angle of laser pointer depending on thickness of fabric and type of frame CAUTION: Laser beam (Class 1) Do not stare into the beam.

  • Page 76: Adjusting The Laser Pointer (Option)

    ADJUSTING THE LASER POINTER (OPTION) 7. Remove the cap over the small hole in the rear of the machine. Using a 3 mm hexago- nal wrench, Please turn the main shaft and adjust it to the “C” point. Down the needle and making needle point mark. Fixing screw for Y Source of laser 8.

  • Page 77: Sewing

    SEWING What to do if the thread breaks while sewing IIf the thread breaks or runs out while sewing, the machine senses the break, stops, and moves back several stitches from the break point. (This prevents open sections in the design when sewing is resumed. See the thread break section.

  • Page 78: Loss Of Power While Embroidering

    SEWING Loss of power while embroidering If you have a power failure while embroidering, follow these instructions and you can restore the position of the frame and the pattern data to its state before the failure. 1. Turn on the power switch. TO CONTINUE KEEP CLEAR:CARRIAGE WILL MOVE! 2.

  • Page 79: Moving The Hoop While Embroidering And Then Returning To

    SEWING Moving the hoop while embroidering and then returning to the correct location (Position) If you wish to move the embroidery frame in the middle of the design, follow these steps: STOP 1. Stop the sewing by pressing the 14:CAT 56789 12345 >>Stop Switch...

  • Page 80: Going Back To The Beginning Of The Design (Top)

    SEWING Going back to the beginning of the design (Top) Stopping sewing in the middle of a design, changing the design's location in the hoop, and then restarting from the beginning. If you use “Top”, you will return to the start point the frame position left where it is. 1.

  • Page 81: Rotating And Mirroring Designs (Convert)

    SEWING Rotating and mirroring designs (Convert) Convert selected pattern data. Setting example Normal Mirror reverse : Start point of pattern 0° 90° 180° 270° 0° 90° 180° 270° Mirror reverse + 90° Normal Normal angle With the start point of pattern as a pivot, the machine changes the angle in 90 degree increments.

  • Page 82: Starting In The Middle Of A Design (Position)

    SEWING Starting in the middle of a design (POSITION) This function allows you to go directly to a stitch number or a color change and positions the hoop correctly. Change (Color position ) Stitch (Number of stitches ) This moves the frame to the beginning of any This moves the frame to any stitch number Color change number.
  • Page 83 SEWING Change MENU 1. When the machine is stopped, press and Select "POSITION" with 2. Press the button. Frame move! Pointer shows you the current position of the frame. 3. Select with and press 4. Press up/down of to select the num- ber and press right /left of to select the digit.

  • Page 84: Displaying The Pattern In Setting Mode

    10-1 DISPLAYING THE PATTERN IN SETTING MODE When there is shows on the right side menu, the pattern data may be shown on the screen. MENU 1. When the machine is stopped, press and select desired setting item with 2. Press the Icon of will be shown in sub-menu.

  • Page 85: How To See The Explanation Of Menu

    10-2 HOW TO SEE THE EXPLANATION OF MUNE When is shows on the right side of the menu, the explanation of menu can be seen by the following step. MENU 1. When the machine is stopped, press and select desired setting item with 2.

  • Page 86: Patterns In Memory Locking Pattern Data

    11-1 PATTERNS IN MEMORY Locking pattern data Locking pattern data stored in the machine memory will prevent deletion and changes in set- tings. MENU 1. When the machine is stopped, press and Select "PATTERN" with 2. Press the button. EMBLEM MOUSE RC_CAR BIRD...

  • Page 87: Trace Type

    11-2 PATTERNS IN MEMORY Trace type Changing the trace type of the pattern data in the machine memory. 14-5 MENU 1. When the machine is stopped, press and select "PATTERN" with 2. Press the button. MOUSE EMBLEM RC_CAR BIRD INSECT PENGUIN UMBRELLA DOG PALMTREE...

  • Page 88: Export

    11-3 PATTERNS IN MEMORY Export You can write out of machine memory to a memory media. 1. Insert the memory media. MENU 2. When the machine is stopped, press and Select "PATTERN" with 3. Press the button. EMBLEM MOUSE RC_CAR BIRD INSECT PENGUIN...
  • Page 89 11-4 PATTERNS IN MEMORY 8. Press the Make HP1 File ? 9. Select "No" or "Yes" with and press 23FLOWER 10550 89.9 Choose "Yes" when you need the data adjust- Free space: 65877 72.6 ments or needle selections saved. They will be 66.4 Cancel 23.5...

  • Page 90: Renaming Patterns

    11-5 PATTERNS IN MEMORY Renaming patterns Rename pattern in memory. MENU 1. When the machine is stopped, press and Select "PATTERN" with 2. Press the button. MOUSE EMBLEM BIRD RC_CAR INSECT PENGUIN UMBRELLA DOG PALMTREE 3. Select desired pattern with SHIP TIGER HORSE...

  • Page 91: Copying Pattern Data

    11-6 PATTERNS IN MEMORY Copying pattern data Copying of the pattern data stored in the machine memory is available. MENU 1. When the machine is stopped, press and Select "PATTERN" with 2. Press the button. MOUSE EMBLEM RC_CAR BIRD INSECT PENGUIN UMBRELLA DOG PALMTREE...

  • Page 92: Pattern Settings

    12-1 PATTERN SETTINGS Various settings such as the scaling, repeat sewing, offset and frame out can be applied to a pattern. Adjust This menu contains settings such as scaling, width adjustment, angle and convert design. Repeat sewing The machine repeats the pattern a number of times in the X and Y directions as set by the user. Offset Sets the start point of the frame in the selected pattern.

  • Page 93: Scaling

    12-2 PATTERN SETTINGS Scaling Setting example The pattern's scale can be increased or de- creased in 1% increments. X 100 %, Y 150 % Normal Default : X,Y 100% : Start point of pattern MENU 1. When the machine is stopped, press and Select "SETTING"...

  • Page 94: Width Adjustment

    12-3 PATTERN SETTINGS Width adjustment Setting example This setting adjusts stitch width (L) in a pattern L + 0.4mm in a range of -1.0 ~ +1.0mm in increments of 0.1mm. In case "Width" (Width adjustment) is set and embroidery is made, there is a case 0.4 mm that error occurs at end point.

  • Page 95: Angle

    12-4 PATTERN SETTINGS Angle Setting example With the start point of the pattern as a pivot, the machine rotates the angle clockwise. 30° Normal Default : 0° : Start point of pattern MENU 1. When the machine is stopped, press and Select "SETTING"...

  • Page 96: Repeat Sewing

    12-5 PATTERN SETTINGS Repeat sewing The machine embroiders a user-specified number of copies in the X and Y directions. Setting example : Start point of pattern : End point of pattern Space Y Piece X Piece Y Space X -30.0 Space Y 32.0 Space X...
  • Page 97 12-6 PATTERN SETTINGS MENU 1. When the machine is stopped, press and Select "SETTING with 23FLOWER 2. Press and press right /left of 123456 The number of the repe at in the X direction. select The left side shows the number, name and details of the current pattern.

  • Page 98: Auto Origin

    12-7 PATTERN SETTINGS Auto origin When a pattern has different start and end points, the frame returns to the original point Setting example : Start point of pattern : End point of pattern MENU 1. When the machine is stopped, press and Select "SETTING"...

  • Page 99: Offset

    12-8 PATTERN SETTINGS Offset Setting the offset point designates a place for the frame to rest before moving to the start point of the actual embroidery. When used together with the auto origin feature, the machine will return to the offset when it is finished embroidering as well.
  • Page 100 12-9 PATTERN SETTINGS Direct input You can move the offset manually and save the position with "teaching input". Lengthwise move distance Sidewise move distance : Offaet point : Start point of pattern MENU 1. When the machine is stopped, press and Select "SETTING"...
  • Page 101 12-A PATTERN SETTINGS Preset There are 9 preset points that can be used for offsets around the or in the center of the pattern. MENU 1. When the machine is stopped, press and Select "SETTING" with 23FLOWER 123456 2. Press and press right /left of An automatic origin return to finish sewing.
  • Page 102 12-B PATTERN SETTINGS Teaching input You can set the offset position manually. Lengthwise move distance Sidewise move distance : Offaet point MENU 1. When the machine is stopped, press : Start point of pattern and Select "SETTING" with 2. Press and press right /left of select The left side shows the number, name and...
  • Page 103 12-C PATTERN SETTINGS 7. Press the button. Complete The setting is fixed. 23FLOWER 123456 55.5 -63.3 The setup of offset of the start point by the manual frame moving. Offset point Press ESC until the display returns to drive 23:FLOWER mode.

  • Page 104: Frame Out

    12-D PATTERN SETTINGS Frame out A frame out command can be added to a design. By setting frameout to a *Color change num- ber in a design, you can move the frame to a desired position automatically and stop it after the machine finishes sewing of that color change number.
  • Page 105 12-E PATTERN SETTINGS Execution of color change number Set Color change number to execute frameout. Lengthwise move distance Sidewise move distance : Frame out point : Original point (Start point of pattern) : Last position of Color change number MENU 1.
  • Page 106 12-F PATTERN SETTINGS Teaching input Move the frame with and the position will be saved as the frame out. Lengthwise move distance Sidewise move distance : Frame out point : Original point (Start point of pattern) : Last position of Color change number MENU 1.
  • Page 107 12-G PATTERN SETTINGS Direct input You can change the position of your frame out by using this function. You can change the Lengthwise moving distance of the frame out and change move the frame out position, which saved by "Teach- distance ing input".

  • Page 108: Needle Bar Selection

    13-1 NEEDLE BAR SELECTION Needle number settings A needle number can be assigned to a *color change number. When the needle number is assigned, the machine will embroider and automatically switch to the programmed for each color change number. Color change stop function A *color change stop can be assigned to a color change number.

  • Page 109: Auto Setting

    13-2 NEEDLE BAR SELECTION Auto setting This changes all designated needle numbers at once. For example, if you want to change all needles numbered "10" to "6", just select one of the color change numbers in which "10" is set, then all color change numbers can be changed into "6". MENU 1.

  • Page 110: Thread Color

    13-3 NEEDLE BAR SELECTION Thread color This sets the background color or color assigned to each needle bar to be shown in the display. This is useful to help confirm the correct color setup of a pattern. (128 colors are available) You will find difficulty to see the pattern if you set same color on both pattern and back- ground.
  • Page 111 13-4 NEEDLE BAR SELECTION 5. Select the needle number or cloth (back- ground color) with Cloth (back- ground color) Color to be changed after current color 6. Press the button. >> The current color will be shown on the left. Color preview will be shown on the right.

  • Page 112: Color Change Data Registration

    13-5 NEEDLE BAR SELECTION Color change data registration You can import and apply color change data from saved patterns (Including color change stops) to the current pattern. This function lets you apply the same color change data from other pat- terns.

  • Page 113: Color Change Data Read

    13-6 NEEDLE BAR SELECTION Color change data read You can export the registered color change data to other patterns. If the pattern receiving the imported color change data has more color changes than the imported data, the extra color changes will be set to "0" and will need to be set manually later.

  • Page 114: Reading

    14-1 READING Pattern read settings Settings related to pattern data reading: SETTING ITEM SETTING RANGE 1 Keep null (CHG.) No•Yes : This function lets the machine read zero stitches as they are before color change when reading pattern data. This lets you choose to ignore all null stitches when reading pattern 2 Skip null stitch No•Yes data.
  • Page 115 HP1 file : Saving any kind of function and setting data of the design, In case of save design data by "HAPPY LINK" software or HCS and HCD machine. MON file : Saving any kind of function and setting data of the design, In case of save design data by other old series machine.
  • Page 116 14-3 READING MENU 1. When the machine is stopped, press and Select "READ"" with 1 Keep null (CHG.) :No 2. Press the 2 Skip null stitch :No 3 Combine jump The setting status will be shown to the left. 4 Stitch sweeper 5 Sweep length 6 All pattern disp :No 7 Tajima name disp :Yes...

  • Page 117: Restoring Settings

    14-4 READING Restoring settings This restotes settings related to pattern reading. MENU 1. When the machine is stopped, press and Select "READ" with 2. Press the 1 Keep null (CHG.) :Yes The setting status will be shown to the left. 2 Skip null stitch :No 3 Combine jump 4 Stitch sweeper...

  • Page 118: Machine Settings Initialization Of Setting

    15-1 MACHINE SETTINGS Initialization of setting Initialize all setting of basic function all at once. MENU 1. When the machine is stopped, press and Select "OPTION" with 2. Press the Comes indicate (Machine settings) or (Pattern read settings). 3. Select with and press 1 TRD.

  • Page 119: Position

    16-1 POSITION This creates direct designations to the number of stitches and *color change number, as well as setting the frame and data to the designated sewing position. Piece Change Stitch (Color position ) (Number of stitches ) : Beginning of any couloir number : Any stitches : Beginning of any pieces...

  • Page 120: Piece Number

    16-2 POSITION Piece number The frame and pointer can be moved a specified piece number. MENU 1. When the machine is stopped, press and Select "POSITION" with 2. Press the button. Frame move! Pointer shows you the current position of the frame. 3.
  • Page 121 17-1 LETTER Selecting letters using the built-in fonts. Save lettering embroidery data to design memory automatically. MENU 1. When the machine is stopped, press and Select "LETTER" with 2. Press the Style1: Large : 15mm height Letter selection To select letters. (15 letters maximum) 3.
  • Page 122 17-2 LETTER Font Selection Enables you to select the preferred font. Selections are: Style 1, Style 2, or Style 3. 26-3 8. Press and press to select Style1: Style2: Style3: 9. Select desired setting item with Happy press Style2: Fix your setting and go to next step. Large : 15mm height Letter Height selection To select the letter size from Large , Middle or...

  • Page 123: Letter

    17-3 LETTER 14.Press the Happy Style2: Middle: 10mm height Create You can create embroidery data from the letter settings. 15.Select OK by and press --- Calculating --- The new pattern data will be created. Then you will return to menu mode. Press ESC and go to Running Screen.

  • Page 124: Data Edit Stitch Selection

    19-1 DATA EDIT Stitch selection Select *stitch (number of stitches) for editing. There are three ways to select stitches. Color change number selection : Enter the stitch number you want to edit directly, then go to the particular stitch number. Manual selection : Search for the stitch number you want to edit by moving back and forth by intervals of 1 to 1000 stitches.
  • Page 125 19-2 DATA EDIT Manual selection MENU 1. When the machine is stopped, press and Select "EDIT" with 2. Press the --- Check pattern form --- The information of selected stitch is showed at the right side of display. X: 0.0 Y: 0.0 Current stitch 3.
  • Page 126 19-3 DATA EDIT Function selection MENU 1. When the machine is stopped, press and Select "EDIT" with 2. Press the --- Check pattern form --- The right side shows the information on the current stitch. X: 0.0 Y: 0.0 Selected stitch 3.

  • Page 127: Zoom In For The Display

    19-4 DATA EDIT Zoom in for the display This enables zooming in the display. 1. Using "Stitch selection", the machine will display the intended stitch function code. S: 27123 X:- 3.1 Y: 4.0 MENU 2. Press and select with This indicates the display range while zooming in S: 27123 X:- 3.1 Y: 4.0...

  • Page 128: Zooming Rate

    19-5 DATA EDIT Zooming rate The zooming rate can be adjusted. Selected stitch 1. Follow the steps for "Zoom in for the dis- play" at the previous page to display the pattern zoomed in. S: 27123 X:- 3.1  Y: 4.0 MENU 2.

  • Page 129: Function Code

    19-6 DATA EDIT Function code This is function code is for additions, changes and erasures on desired stitches. Before editing Ex. 2 after editing Ex. 1 after editing The jump and speed limit The color change is added. are added. S:1235 F: chg X: 0.0...
  • Page 130 19-7 DATA EDIT Current stitch 1. Using "stitch selection" from the preceding page the machine will display either of the intended stitch function codes. X: -2.3 Y: 8.6 2. Press the X: -2.3 Y: 8.6 3. Press up/down of to select desired X: -2.3 Y: 8.6 If you add a color change the ma-...

  • Page 131: Insert Stitch•Erase Stitch

    19-8 DATA EDIT Insert stitch•Erase stitch Add *zero stitch to selected *stitch or erase the selected stitch. The stitch with move data can not be erased. You will recieve an error if you attempt it. Before editing Before editing Insert Erase Insert zero stitch at Erase stitch No.
  • Page 132 19-9 DATA EDIT Erase stitch Current stitch 1. Using "stitch selection" from the preceding page the machine will display either of the intended stitch function codes. 1234 X: 0.0 Y: 0.0 MENU 2. Press and select with 1234 X: 0.0 Y: 0.0 3.

  • Page 133: Finish Editing

    19-A DATA EDIT Finish editing When you finish editing, follow these steps. 1. Press the Finish Edit mode ? 1234 X: 0.0 Y: 0.0 2. When you finish, select "Yes" with and press The edit is finished and the display returns to MENU.

  • Page 134: Frame Confirmation

    20-1 FRAME CONFIRMATION By default the machine adjusts the position of the pattern to the center of the frame and checks if the pattern fits the embroidery area. This helps you to check whether or not the selected pattern fits in the desired hoop. The pattern can be centered to each frame (round, square, cap).

  • Page 135: Tubular Round Frame, Tubular Square Frame

    20-2 FRAME CONFIRMATION Tubular round frame, Tubular square frame Selecting a frame (Tubular Round frame, Tubular Square frame). The embroidery area for each registered frame is set to the inside of the frame edge to allow for pressure foot clearance. (Fig. 1) This allows confirmation of positioning between the embroidery area and the pattern.
  • Page 136 20-3 FRAME CONFIRMATION T-SQUARE No. 62 Round 6. Press right /left of to select the type of No Size(YxX) frame. 90 320x320 Press up/down of to select desired size of frame. :Frame Type :Set Frame :Frame Size 7. Press the button.

  • Page 137: Cap Frame

    20-4 FRAME CONFIRMATION Cap frame Embroidery area The embroidery area of HAPPY semi-wide and wide cap frames is saved in the machine. Embroidery area The Y axis of the embroidery area can be (Lengthwise) adjusted for a variety of caps. (Fig. 1) 40 - 67mm Embroidery area (Side wise)
  • Page 138 20-5 FRAME CONFIRMATION No.111 S-Cap 67x180 6. Press up/down of to select desired No Name Size(YxX) type of frame. 111 S-Cap 67x180 112 W-Cap 67x290 :Frame Type :Set Frame :Frame Size MENU 7. Press and press for change embroidery area. No Name Size(YxX) 111 S-Cap...
  • Page 139 20-6 FRAME CONFIRMATION No.112 W-Cap 47x290 14.Press the button. Confirm that the design is a actually in the hoop by design trace. Buttons on Control panel perform these functions: Forward tracing Start tracing CAUTION: To prevent accidents. The frame moves quickly. Back tracing Skip Keep your hands away from the frame.

  • Page 140: User-Defined Frames

    20-7 FRAME CONFIRMATION User-defined frames You can enter up to 5 user-defined frames in addition to the defaults stored in memory. You may then select from these frames in the same way as the default sizes. The inner size, Y Axis and X Axis of square frames, and the diameter of round frames can be stored.
  • Page 141 20-8 FRAME CONFIRMATION 6. Press right /left of to select "USER". USER No. 61 Round No Name Size Press up/down of to select desired 131 Custom1 100 132 Custom2 150 size of frame. 133 Custom3 200 134 Custom4 250 135 Custom5 300 :Frame Type :Set Frame :Frame Size...
  • Page 142 20-9 FRAME CONFIRMATION No.132 Custom ******* 15.Press the button. Adjust pattern position in hope as desired using arrow keys, The type and shape of the frame (black) and then press SET. embroidery area (red) and outline of pattern (red) Buttons on Control panel perform these functions: are shown to the left.

  • Page 143: Other Settings Create Network

    22-1 OTHER SETTINGS Create network Set this menu when you use Network cable to connect PC and machine(s). Also use separate network software instruction together with this setup. MENU 1. When the machine is stopped, press and Select "OTHER" with 2.
  • Page 144 22-2 OTHER SETTINGS 10.Press the button. Port No. : 7891 Machine IP : 192 170 4 150 Save data? Mac Address: 00 00 00 00 00 00 Cancel 11.To save your settings, please select "OK" with and press The setting is fixed and the display returns to MENU.

  • Page 145: Version Information

    22-3 OTHER SETTINGS Version information Displaying machine operation software version number. MENU 1. When the machine is stopped, press and Select "OTHER" with 2. Press the button. Calender Network System Speed Version 3. Select "Version" with and press ******************** *********************** ********************** ******************** **************************...

  • Page 146: Specifications • Maintenance Specifications

    23-1 SPECIFICATIONS • MAINTENANCE Specifications y t i ° 0 " 1 " 9 " 3 " 2 " 4 " 6 " 7 " 6 " 4 y t i c t i *1 Actual embroidery area will be restricted in accordance with inner frame size. *2 Actual embroidery area will be restricted in accordance with shape of a cap.

  • Page 147: Cleaning Of Rotary Hook

    23-2 SPECIFICATIONS • MAINTENANCE CAUTION: To prevent accidents. When taking care of the machine, be sure to remove the plug. Cleaning of the rotary hook If the rotary hook is clogged with waste thread or dust, it will degrade the stitch quality of the embroidery or may cause other problems.
  • Page 148 24-1 ERRORS AND WHAT TO DO The machine has an extensive error code list to aid in trouble- E-050 C point shooting when problems occur, as listed below. Upon error, press the button on the controller to release the error and correct it according to the list below.

  • Page 149: Errors And What To Do

    24-2 ERRORS AND WHAT TO DO o i t , t l L " t i l " n z i l t i l , t l " f " n t i l > . t r . t r .
  • Page 150 24-3 ERRORS AND WHAT TO DO o i t t i s o l l s t i t i s o l l c t i t i s y l l " . " s t i t i s y l l s t i t i s...
  • Page 151 24-4 ERRORS AND WHAT TO DO What to do when Stop position of main shaft is out of place (error E-050) E-050 C point Manual 1. Press the button. Auto 2. Select "Auto" with Manual Auto 3. Press the button. CAUTION! <Main shaft turns>...
  • Page 152 24-5 ERRORS AND WHAT TO DO What to do for "Thread cut knife is not at the stop position (error E-190)" E-190 Cut blade Manual 1. Press the button. Auto 2. Select "Auto" with Manual Auto 3. Press the button. The display returns to the drive mode.
  • Page 153 24-6 ERRORS AND WHAT TO DO What to do for "Thread catch hook is off its position (error E-193)" E-193 Catcher Manual 1. Press the button. Auto 2. Select "Auto" with Manual Auto 3. Press the button. The thread catch hook returns to the original position.

  • Page 154: Initializing Of Machine Settings Re-Initialization Of Machine System

    25-1 INITIALIZING OF MACHINE SETTINGS Re-Initialization of machine system Perform this function only to fix problems with the machine. When performed, all settings in the "OPTION" menu are lost. Be sure to reset the "OPTION" menu after performing this function. MENU 1.

  • Page 155: Initializing Of Machine Speed

    25-2 INITIALIZING OF MACHINE SETTINGS Initializing of machine speed If you have E-18, E-30, E-51 or E-52 while sewing, Please try initializing the machine settings. MENU 1. When the machine is stopped, press and Select "OTHER" with 2. Press the button.

  • Page 156: Helpful Hints

    26-1 HELPFUL HINTS t i l . l l t r i t r i f f i l l i l l i 26_1 FA27 -149...

  • Page 157: Embroidery Terms

    26-2 EMBROIDERY TERMS Auto origin Thread break back This returns the frame automatically to the original With this setting, drive frame backs up several point upon finishing the embroidery. stitches after a thread break before stopping. Communication speed Color change number This refers to the data transmission speed be- The Needle number (thread color) to be sewn can tween the machine and a PC when connected by...

  • Page 158: Built-In Font List

    26-3 BUILT-IN FONT LIST Style 1 Style 2 Style 3 12_2 D424...
  • Page 159 HEAD OFFICE 5-9-16,Miyamachi, Yamagata-city 990-0057, Japan Phone: 023-623-7111 FAX: 023-623-2654 TOKYO OFFICE 2-9-5, Taito, Taito-Ku, Tokyo 110-0016, Japan Phone: 03-3834-0711 Telex: 265-5482 FAX: 03-3835-8917 Cable: HAPPYSEW TOKYO HAPPY Am Kummerling, 10-12 INDUSTRIAL 6501 Bodenheim am Rhein GmbH Germany Phone: 06135-8101 FAX.

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