Chamberlain LiftMaster Professional BG770 Installation And Maintenance Manual
Chamberlain LiftMaster Professional BG770 Installation And Maintenance Manual

Chamberlain LiftMaster Professional BG770 Installation And Maintenance Manual

Barrier gate operator
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Installation and Maintenance Manual
Barrier Gate Operator
Models BG770 & BG790
Doc 01-G0674
Rev D

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Summary of Contents for Chamberlain LiftMaster Professional BG770

  • Page 1 Installation and Maintenance Manual Barrier Gate Operator Models BG770 & BG790 Doc 01-G0674 Rev D...
  • Page 2: Table Of Contents

    Contents Contents General Product Information ________________________________________________ 4 Specifications _______________________________________________________________________ 4 Safety Instructions _________________________________________________________ 6 Before Installation ____________________________________________________________________ 6 During Installation____________________________________________________________________ 6 After Installation _____________________________________________________________________ 7 Preparing the Installation ___________________________________________________ 8 Unpack Carton_______________________________________________________________________ 8 Preparing the Site ____________________________________________________________________ 9 Preparing the Operator _______________________________________________________________ 10 Installation ______________________________________________________________ 11...
  • Page 3: Contents

    Contents Required Maintenance-Normal Usage_________________________________________26 Warranty Policy_____________________________________________________________________ 27 BG770 Drawing and Parts List_______________________________________________28 BG770 Exploded View _______________________________________________________________ 28 BG770 Parts List ____________________________________________________________________ 29 BG790 Drawing and Parts List_______________________________________________30 BG790 Exploded View _______________________________________________________________ 30 BG790 Parts List ____________________________________________________________________ 31 Doc 01-G0674 Rev D...
  • Page 4: General Product Information

    General Product Information General Product Information Specifications Specifications are for both model BG770 and model BG790 unless otherwise noted. MODEL BG770 POWER Line voltage is designated by third suffix of gate part number. For amp draw, see motor nameplate. -11; 115VAC, 1 Phase, 60Hz -21;...
  • Page 5 SPEED REDUCTION Wormgear-in-oil-bath, 60:1 ARM TYPE MODEL BG770: One piece type to 12 feet. MODEL BG790: Counterweighted wishbone type to 24 feet. ARM SPEED MODEL BG770: Opens in 4 seconds MODEL BG790: Opens in 11 seconds LUBRICATION Permanently lubricated bearings in motor.
  • Page 6: Safety Instructions

    To reduce the risk of injury or death, it is important to read all safety instructions. These safety instructions have been prepared by LiftMaster, the manufacturer of the barrier gate. As the manufacturer of only part of the total barrier gate system, we do not know what type of controls or safety equipment that has been selected as part of your system.
  • Page 7: After Installation

    Safety Instructions After Installation r Be sure that the operator, controls, and safety devices have been tested and are functioning properly. r Review the operation of the gate and safety equipment with the owner or end user. Be sure that the end user is aware of all safety instructions and hazards of the operating system. r Inform the owner or end user that the barrier gate and all control and safety equipment should be maintained regularly.
  • Page 8: Preparing The Installation

    Damage claims must be filed with the freight carrier. Check that the nameplate data (inside service cover) accurately matches the operator that was ordered. Verify that the following parts are included with the standard unit. MODEL BG770 PACKING LIST PART NUMBER DESCRIPTION QUANTITY...
  • Page 9: Preparing The Site

    Preparing the Installation Preparing the Site Be sure that selected gate location has required clearance for arm movement (and counterweights on model BG790). Refer to the dimensional drawings, Figure 1 and Figure 2 on page 4. Run electrical power to the site according to local electrical codes. See Table 3 below for correct wire size and length of run (see also Figure 3).
  • Page 10: Preparing The Operator

    Preparing the Installation Preparing the Operator CAUTION Never open electrical cabinet cover unless power is off. Electrical shock and serious injury could result. Remove the wood base from the unit and discard. Locate the keys for the access panel (taped to the arm mounting flange) and remove. Open the side access panel and check the position of the power ON/OFF switch.
  • Page 11: Installation

    Installation Installation Mounting Step 1: Layout the concrete pad as detailed in Figure 4. Be sure to locate electrical conduit inside the hatched 14" x 13" area. Excavate required area for pad and conduit. Pad depth should be below the frost line, or as required by local codes.
  • Page 12: Step 2: Arm Fabrication

    Installation Arm Fabrication Step 2: MODEL BG770 (SINGLE ARM) If you are making the arm yourself, refer to Figure 5 and its suggestions for the single arm design. Drill four 1/2" diameter holes using the arm clamp as a template. Tapering the wood as shown helps reduce the weight and allows you to reduce any warping common with long lengths of lumber.
  • Page 13: Step 3: Wiring Connections

    A two button control station (OPEN/CLOSE) is provided as standard equipment with every BG770 and BG790 barrier gate. If you are not using automatic controls to control the gate, the two button station may be connected as shown on the wiring diagram supplied with the gate to control the gate manually.
  • Page 14: Step 4: Arm Attachment

    Keep hands and tools out of the gate cabinet and away from the belt and drive shaft or serious injury may result. Be sure to disconnect power while installing the arm attachment. MODEL BG770: STANDARD ARM Attach arm to the arm hub flange as shown in Figure 7. Hub Flange...
  • Page 15 Installation BG790: WISHBONE COUNTERWEIGHTED ARM Attach left and right arms to the arm hub flanges as shown and described below. Bolt counterweights to ends of arms clamps as shown. Use Caution lifting 57lb. weights. Bend and fasten the two arms together as shown in Figure 10.
  • Page 16: Step 5: Arm And Turnbuckle Shaft Adjustments

    Jam Nut Pulley Turnbuckle Shaft Crank Arm 01-G0674F13 Figure 11: Model BG770 BG770 TURNBUCKLE SHAFT ALIGNMENT If necessary align turnbuckle shaft with center of crank arm for lowest point of travel of pivot arm (see Figure 12). 01-G0674F14 Figure 12...
  • Page 17 Installation MODEL BG790 ADJUSTMENTS If necessary, rotate the pulley on the motor by hand until the upper and lower cranks are in a vertical position (see Figure 13). This is the lowest point of travel and should be preset in this position at the factory. If the arm is not level, loosen the jam nuts on both the top and bottom end of the turnbuckle shaft.
  • Page 18: Step 6: Limit Switch Adjustments

    Installation Limit Switch Adjustments Step 6: Open Limit Switch Close Limit Switch Auxiliary Close Limit Switch OPEN Direction CLOSE Direction 01-G0674F16 Figure 14: Limit Switch Layout CLOSE LIMIT SWITCH The CLOSE limit switch is preset at the factory. If you rotated the pulley in section Arm and Turnbuckle Shaft Adjustments (page 16), you will need to reset the cam on the CLOSE limit switch.
  • Page 19: Optional Accessories

    Connect the loop wires to terminals P3 and P4 as shown on the wiring diagram. Radio Controls All types of standard radio controls may be used in conjunction with model BG770 and BG790. If the receiver is mounted inside of the gate enclosure, a commercial coaxial antenna should be used and extended through the side of the cabinet.
  • Page 20: Card Readers, Keypads, Or Other

    Optional Accessories Card Readers, Keypads, or other Almost all types of access control devices may be connected to models BG770 and BG790. More than one device may be connected in parallel. All devices connected according to the instructions below will open the gate and reverse the gate if it is closing.
  • Page 21: Operating Instructions

    Operating Instructions Electrical Operation The BG770 and BG790 barrier gate operators are designed to provide years of trouble-free operation. The gate may be operated by means of the two button control station, or by other means if provided. ON/OFF POWER SWITCH The gate is provided with an ON/OFF power switch.
  • Page 22: Troubleshooting

    Troubleshooting Troubleshooting When troubleshooting, one of the first things to do is try to isolate the problem area. The four (4) main areas to check out are: Power Accessories Operator’s Primary Voltage Operator’s Low Voltage 1. Power Always use extreme caution! Some possible symptoms of power problems include: The obvious one is –...
  • Page 23: Accessories

    Troubleshooting 2. Accessories Add-on accessories can create many of the problems that are credited to the operator. Many applications have more than one accessory item attached to the operator and some of these items even draw their power from the operator. Some of the symptoms that can show up because of accessories: The operator won’t close.
  • Page 24: Low Voltage Circuit

    NOTE: Some motors have the overload built into the motor itself, while other units have a separate overload in the controller (Model BG770 uses a manual reset overload). 4. Low Voltage Circuit The first thing to check is the circuit breaker.
  • Page 25: General Reference Information

    Troubleshooting General Reference Information THE GATE Double check the gate and its related hardware. Does the gate move freely? Are there unprotected pinch points? - If yes, then correct. WIRING DIAGRAM Always reference the wiring diagram that was supplied with the operator. Note that some of the accessory items may have their own wiring diagram.
  • Page 26: Required Maintenance-Normal Usage

    Required Maintenance – Normal Usage Required Maintenance-Normal Usage Check at least once every (#) of months ITEM ACTION á Check for proper operation External safety systems á Gate caution signs Make sure they are present á Drive chain (see notes) Check for excessive slack and lubricate á...
  • Page 27: Warranty Policy

    Required Maintenance – Normal Usage Warranty Policy Seller warrants that the goods are free from defect in materials and/or workmanship for a period of one year from the date of shipment from the F.O.B. point. Goods returned to Seller for warranty repair within the warranty period, which upon receipt by Seller are confirmed to be defective and covered by this limited warranty, will be repaired or replaced (at Seller’s sole option) at no cost and returned pre- paid.
  • Page 28: Bg770 Drawing And Parts List

    BG770 Drawing and Parts List BG770 Drawing and Parts List BG770 Exploded View Doc 01-G0674 Rev D...
  • Page 29: Bg770 Parts List

    BG770 Drawing and Parts List BG770 Parts List STANDARD PARTS PART NO. QTY. DESCRIPTION PART NO. QTY. DESCRIPTION 02-102 (N) KEY SWITCH 80-207-36 (N) 1/4 x 1/4 x 1-1/4 KEY 03-8024-K 3 POLE CONTACTOR 80-5001 (N) 3/16 x 3/16 X 3/4 KEY...
  • Page 30: Bg790 Drawing And Parts List

    BG790 Drawing and Parts List BG790 Drawing and Parts List BG790 Exploded View Figure 16 Doc 01-G0674 Rev D...
  • Page 31: Bg790 Parts List

    BG790 Drawing and Parts List BG790 Parts List STANDARD PARTS PART NO. QTY. DESCRIPTION PART NO. DESCRIPTION 02-102 (N) OPEN/CLOSE KEY SWITCH 80-1904N (N) FAILSAFE BOARD STAND OFF 03-8024-K 3 POLE CONTACTOR 80-207-36 1/4 X 1/4 x 1-1/4 DISCONNECT KEY 03-ABDIN-4 (N) DIN RAIL 80-5001 (N)
  • Page 32 LiftMaster. This documentation contains information proprietary to LiftMaster and such information may not be distributed without the prior written consent of LiftMaster. The software and firmware included in the LiftMaster product as they relate to this documentation are also protected by copyright and contain information proprietary to LiftMaster.

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