IronStrike EPIC33 Installation And Operation Manual

Direct-vent
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P/N 900110-00 REV. NC 01/2014
Ce manuel d'installation est disponible
en francais, s implement en faire
la demande. Numéro de la pièce
900182-00.
WARNING
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating
plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
WARNING: If the information in these instructions is
not followed exactly, a fire or explosion may result
causing property damage, personal injury or death.
- Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
- Installation and service must be performed by a quali-
fied installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATEUR: Laissez cette notice avec l'appareil.
CONSOMMATEUR: Conservez cette notice pour consul-
tation ultérieure.
Direct-Vent
EPIC™
Portland
US
OTL Report No. 050-S-21b-5
P900110-00
AVERTISSEMENT

INSTALLATION AND OPERATION

MODELS
EPIC33/40
The Epic™ Gas Stove is factory equipped for 40,000 BTU input and can be con-
verted to 33,000 using a smaller orifice (provided in optional orifice kit P/N H5924).
UNE SURFACE VITRÉE CHAUDE PEUT
CAUSER DES BRÛLURES.
LAISSER REFROIDIR LA SURFACE
VITRÉE AVANT D'Y TOUCHER.
NE PERMETTEZ JAMAIS À UN ENFANT
DE TOUCHER LA SURFACE VITRÉE.
AVERTISSEMENT: Assurez-vous de bien suivre les
instructions données dans cette notice pour réduire
au minimum le risque d'incindie ou d'explosion ou
pour éviter tout dommage matériel, toute blessure
ou la mort.
- Ne pas entreposer ni utilizer d'essence ni d'autres
vapeurs ou liquides inflammables dans le voisinage
de cet appareil ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir
des téléphones se trouvant dans le bâtiment où vous
trouvez.
• Appelez immédiatement votre fournisseur de gaz
depuis un voisin. Suivez les instructions du fournis-
seur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service des incindies.
- L'installation et l'entretien doivent être assurés par un
installateur ou un service d'entretien qualifié ou par
le fournisseur de gaz.

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Summary of Contents for IronStrike EPIC33

  • Page 1: Installation And Operation

    P/N 900110-00 REV. NC 01/2014 MODELS OTL Report No. 050-S-21b-5 Ce manuel d’installation est disponible EPIC33/40 en francais, s implement en faire la demande. Numéro de la pièce 900182-00. The Epic™ Gas Stove is factory equipped for 40,000 BTU input and can be con- P900110-00 verted to 33,000 using a smaller orifice (provided in optional orifice kit P/N H5924).
  • Page 2: Table Of Contents

    CONGRATULATIONS! Flue Restrictors ..........16 Horizontal Terminations ......... 17 When you purchased your new gas stove, you joined the ranks Vertical Terminations ..........17 of thousands of individuals whose answer to their home heat- Horizontal Vent Termination Locations ....... 18 ing needs reflects their concern for aesthetics, efficiency and Gas Line Installation ............
  • Page 3: Safety And Warning Information

    IMPORTANT SAFETY AND WARNING AVERTISSEMENT INFORMATION On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à proximité. WARNING WARNING Young children should be carefully supervised when they are in the same room as the appliance. Tod- Any safety screen or guard removed for servicing dlers, young children and others may be susceptible the appliance must be replaced prior to operating...
  • Page 4  T hese appliances are vented gas appliances. Do not burn wood  F OR YOUR SAFETY do not install or operate this appliance without or other material in these appliances. first reading and understanding this manual. Any installation or operation of the appliance deviating from that which is stated  T his appliance is only for use with the type of gas indicated on in this manual WILL void the warranty and may be hazardous.
  • Page 5: Homeowner - Attaching Safety In Operation Warnings

    Cat. No. H8024 Replacement Label Kit recevoir gratuitement des étiquettes supplémentaires. Juego de etiquetas de repuesto - Nº de cat. H8024 Étiquettes de remplacement, n° cat. H8024 www.IronStrike.us.com www.IronStrike.us.com www.IronStrike.us.com NOTE: English is red text on clear label. French Nota: La etiqueta en inglés es transparente con texto and Spanish are white text on black label.
  • Page 6: Orifice Size/Altitude Adjustment

    It has met all necessary ANSI Standards and is fully certified for installa- ORIFICE SIZE/ALTITUDE ADJUSTMENT tion in any community. If there are any questions or if you need further substantiation either write to or call your IHP dealer. If you have further questions, please contact IHP.
  • Page 7: Pre-Installation

    Do not cut or remove the grounding prong from this plug. * Other approved chimney brand is Simpson Dura-Vent DV-GS. Epic™ 33 (EPIC33) Epic™ 40 (EPIC40) RATINGS NATURAL GAS...
  • Page 8: Preparing Your Epic Stove For Installation

    Dimensions Preparing Your Epic™ Stove For Installation Read all instructions before beginning your installation. If instructions The gas line attaches to the gas valve at the lower left corner at the have not been read carefully, your installation could void your warranty back of the stove.
  • Page 9: Clearances To Combustibles

    Clearances to Combustibles Alcove dimensions Minimum clearances to combustible materials in inches (millimeters): The minimum width between the alcove side walls is 48” (1219mm). The minimum height of the alcove is 69” (753mm) and the maximum depth is 48” (1219mm). Parallel Installation Back Wall 24-1/2”...
  • Page 10: Firebox Setup

    Firebox Setup Burner Pan Diagram Log Stands Gas Ports Air Deflector Secondary Air Holes Figure 7 Completed Firebox Setup Do not cover any secondary air holes or gas ports (see Burner To ensure a proper burn leave a 1” space free of any embers (volcanic Pan Diagram above) behind this line.
  • Page 11: Brick Panel Installation

    4. Using the included screws, install the brick retaining brackets (D) above Brick Panel Installation the left and right brick panels (B and C). CAUTION: The brick panels are required for your appliance to function correctly and safely. Packaging List: Rear brick panel (A), left brick panel (B), right brick panel (C), retaining brackets (D) - in flue restrictor bag 1.
  • Page 12: Log Set And Ember Installation

    Log Set and Ember Installation If logs are not installed according to the log installation instruc- tions, flame impingement and improper combustion could occur and result in soot and/or excessive production of carbon monoxide (CO), a colorless, odorless, toxic gas. The size and position of the log set is critical to achieve a safe, reliable and attractive flame pattern.
  • Page 13: Vent Installation

    Minimum Components for Horizontal Installation: Horizontal Termination Kit which includes: • 1 6-5/8”x 6” Black Pipe • 1 Riser Vent Terminal • 1 Wall Penetration Heat Shield (Wall Thimble) (2 pcs) • 1 Decorative Wall Trim (black) • 1 Tube Mill-Pac •...
  • Page 14: Vent Parts List

    Vent Parts List Horizontal Vent Installation Secure Vent ® direct-vent pipe may be used with the Epic™ gas stove. Venting terminals may not be recessed into a wall or siding. Please see the lists below to verify the components available from each direct-vent pipe manufacturer.
  • Page 15: Vertical Vent Installation

    Vertical Vent Installation Important Notes Vertical Termination Cap Storm Collar 1. All vertically terminated vent installations use 6-5/8”x 4” Secure Vent pipe*. ® Flashing 2. If the vent passes through a ceiling or floor, a firestop - Simpson Roof - Maintain #963 or IHP #SV4BF - is required.
  • Page 16: Flue Restrictors

    Flue Restrictors have a proper burner flame appearance. If the proper flame appearance cannot be achieved, the flue restrictor may need to be changed to a dif- ferent position (A,B,C or D). See the following guidelines to determine if The flue restrictor settings shown in Figures 25 and 26 are for typical installations and may need to be adjusted from standard to take into you need to readjust the flue restrictors.
  • Page 17: Horizontal Terminations

    Horizontal Terminations Vertical Terminations The shaded areas in the diagram below show all allowable combinations The diagram below shows all allowable combinations of straight vertical of vent configurations with horizontal terminations. Horizontal sections and offset to vertical vent configurations with vertical terminations. The of pipe require 1/4”...
  • Page 18: Horizontal Vent Termination Locations

    Exterior Horizontal Vent Termination Clearance Requirements * See Item D in the Text Below. Center Line Exterior Wall Inside of Termination Corner Detail *18” Horizontal Termination 18” Ventilated Soffit Inside Corner = 9" in U.S. = 12" in Canada DETAIL D 3 ft.
  • Page 19: Gas Line Installation

    Gas Line Installation This stove must be connected to the gas line in accordance with local codes and/or the National Fuel Gas Code, ANSI Z223.1 (In Canada, the current CAN/CGA B149.1 installation code). Remove the four screws holding the back of the pedestal in place. Slide rear cover back far enough to gain access to the inside of the pedestal.
  • Page 20: Attaching Safety In Operation Warnings

    INSTALLER INSTRUCTIONS - ATTACH SAFETY-IN-OPERATION WARNING LABELS It is required that the set of safety instruction labels that have been furnished with the fireplace be affixed to the operation and control points of the fireplace per the instructions on Page 5. It is the installers responsibility to ensure these warnings are properly affixed during installation.
  • Page 21: Operating Instructions

    Operating Instructions WHAT TO DO IF YOU SMELL GAS: Pre-Lighting Checklist: • DO NOT try to light the appliance. • DO NOT touch any electric switch; do not use any phone in Be sure to check these items before the initial lighting of the your building.
  • Page 22: Flame Color And Behavior

    10. After pilot is lit, turn gas control counterclockwise “ON.” Knob can only be turned “ON” if the knob has popped Control Panel out. 11. To turn burner on, turn “ON/OFF” rocker switch to “ON” or GAS CONTROL Gas Control set the thermostat to the desired temperature above room FLAME HEIGHT ON/OFF...
  • Page 23: Air Shutter Adjustment

    Quiet Operation Pilot Flame Appearance As the Epic gas stove is burning, a number of normal operational sounds may be heard. The flow of gas through the gas valve and orifice may make a rushing or whistling noise. If this noise is objectionable, it can be reduced by turning down the flame.
  • Page 24: Operating Options

    Operating Options Thermostat Wire Wire Size Maximum Length Your stove comes equipped with an “On/Off” rocker switch used to turn the burner on and off while the pilot light is on. The switch is a round 12 Gage 100 Feet rocker switch located behind the main control panel door.
  • Page 25: Maintenance And Servicing

    The viewing glass should be cleaned periodically (see Glass Door MAINTENANCE AND SERVICING Cleaning and Maintenance). Should repairs or maintenance of the stove require the disassem- WARNING bly of the vent/air intake system, the reassembly and resealing should be completed by a qualified service technician and follow the instructions on Page 13 of this manual.
  • Page 26: Glass Door Cleaning And Maintenance

    Glass Door 4. With both doors open, remove the four socket head cap screws, two on each side, securing the top. Lift and remove the top of the stove. 5. Unlatch main door and lift straight up off of the locating hinge pins. WARNING 6.
  • Page 27: Fuel Conversion

    Fuel Conversion 10. Mark and unplug the remaining fan wire. Remove the three screws securing the fan and set aside. Converting the stove between natural gas (NG) and propane (LP) can be 11. Remove the cassette assembly by carefully pulling the top cassette accomplished by either changing the cassette (valve and pilot assembly) plate downward, guiding the pilot assembly out of the firebox, down or installing a conversion kit (regulator, burner orifice and repositioning...
  • Page 28: Troubleshooting

    TROUBLESHOOTING NOTE: When troubleshooting the gas control system, be sure the external gas shut off valve, located at the gas supply inlet is in the “ON” position. IMPORTANT: Call your gas supplier or plumber for additional help with any gas control problem. Valve system troubleshooting should only be accomplished by a qualified service technician.
  • Page 29: Wire Harness Diagram

    Wire Harness Diagram CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. ATTENTION: Au moment de l'entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de cáblage peuvent entraîner un fonctionnement inadéquat et dangereux.
  • Page 30: Replacement Parts

    Contact an IHP dealer to obtain any of these parts. REPLACEMENT PARTS - Epic™ 33/40 (EPIC33/40) WARNING Diagram No. Part No. Description Never use substitute materials. Use of non-approved H3102 Front Door parts can result in poor performance and safety haz-...
  • Page 31 REPLACEMENT PARTS DIAGRAMS - EPIC™ 33/40 (EPIC33/40) NO. DESCRIPTION NO. DESCRIPTION NO. DESCRIPTION FRONT DOOR 12 SIDE DOOR 23 SMALL RELIEF DOOR RIGHT BURNER SUPPORT 13 SIDE DOOR 24 SPRING, RELIEF DOOR LEFT BURNER SUPPORT 14 SNAP SWITCH 25 WASHER, RELIEF DOOR...
  • Page 32 NO. DESCRIPTION NO. DESCRIPTION NO. DESCRIPTION 55 AC POWER PLUG 33 FLAME CONTROL EXTENSION 44 BLOWER 56 PEDESTAL BACK 34 PILOT CONTROL EXTENSION 45 SLIDER WASHER 57 THERMO. OUTLET BRACKET 35 VALVE ASSY. 46 CASSETTE PLATE 36 BLACK IRON PIPE 47 BULKHEAD SPACER 37 STREET ELBOW 48 FITTING BULKHEAD...
  • Page 33: Accessories

    ACCESSORIES Gas Conversion Kits Trim Kits Kits Include: Matching Trim Cat. No. Model Description for Glass (Upper and Lower) 75355 EPIC-CK-LP to NG Conversion Kit LP to NG (ref. form #775235M) (ref. form #775291M) 75352 EPIC-CK-NG to LP Conversion Kit NG to LP (ref.
  • Page 34: Accessories

    ACCESSORIES (continued) Cost Effective Solution • Simple On/Off operation • Works with millivolt and low voltage electronic ignition controls Flame and Heat modulation Kit includes: • Includes solenoid for SIT millivolt valves Remote and Receiver • Thermostatic, manual or up to 9 hour Count- Thermostatic or Manual modes down Timer modes G-Fire Remote, Simple On/Off...
  • Page 35: Stove Labels

    SAFETY / LISTING LABEL SERIAL NO. MODEL HOMOLOGUÉ FOYER RADIANT PRÉFABRIQUÉ AU GAZ -NE PAS UTILISER AVEC DU COMBUSTIBLE EPIC™ NG 40 Portland NUMÉRO DE MODÈLE SOLIDE SÉRIE MAY BE INSTALLED IN RESIDENTIAL BEDROOMS AND MANUFACTURED (MOBILE) HOMES. MANUFACTURED BY: TESTÉ...
  • Page 36 LIGHTING LABEL FOR YOUR SAFETY READ BEFORE OPERATING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, INJURY OR LOSS OF LIFE. CAUTION: HOT WHILE IN OPERATION. DO NOT TOUCH. KEEP CHILDREN, FURNITURE, GASOLINE AND OTHER LIQUIDS WITH FLAMMABLE VAPORS AWAY. NEVER OPERATE UNIT WITH GLASS DOOR OFF OR ATTEMPT TO OPEN THE DOOR WHILE HOT.
  • Page 37: Warranty

    THE WARRANTY Innovative Hearth Products ("IHP") 20 Year Limited Warranty warrants your IronStrike™ brand gas fireplace or insert ("Product") to be free from defects in materials and workmanship at the time of manufacture. The Product body and firebox carry the 20 Year Limited Warranty. Ceramic glass carries the 20 Year Limited Warranty against thermal breakage only.
  • Page 38: Product Reference Information

    See Page 30 for a complete replacement parts list. Use only parts sup- 1508 Elm Hill Pike, Suite 108 plied from the manufacturer. Nashville, TN 37210 visit us at www.IronStrike.us.com Model Number _____________________________________________________ Serial Number _____________________________________________________ Date Installed ______________________________________________________ Your Dealer's Name _________________________________________________...

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Epic40

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