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© 2014 RPS Corporation
XR
Operating Instructions (EN)
MODELS:
34'' CYLINDRICAL
40'' CYLINDRICAL
46'' CYLINDRICAL
Read these Instructions before
using the machine.
Read these Safety Messages
before using the machine.
VERSION 14.0117
34'' DISK
40'' DISK
46'' DISK
XR-OP-EN
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Table of Contents
Related Manuals for R.P.S. Corporation XR 34'' DISK
Summary of Contents for R.P.S. Corporation XR 34'' DISK
- Page 1 Operating Instructions (EN) MODELS: 34'' DISK 40'' DISK 46'' DISK 34'' CYLINDRICAL 40'' CYLINDRICAL 46'' CYLINDRICAL Read these Instructions before using the machine. Read these Safety Messages before using the machine. www.rpscorporation.com www.factorycat.com VERSION 14.0117 www.tomcatequip.com XR-OP-EN © 2014 RPS Corporation...
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Page 2: Introduction
INTRODUCTION This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before operating or servicing the machine. This machine will provide excellent performance, but the best results will be obtained at the most minimum costs if: •... -
Page 3: Table Of Contents
TABLE OF CONTENTS Introduction Squeegee Up: Squeegee Down: About This Manual Draining Solution Tank: Draining Recovery Tank: Table of Contents Releasing Parking Brake Override Lever: Battery Charging Safety Messages External Battery Charging: Safety Label Locations On-Board Charger Operation Controls On-Board Battery Charging (Optional): Description of LED Operation Controls Battery Maintenance Guide... -
Page 4: Safety Messages
SAFETY MESSAGES You will see four kinds of safety reminders in this manual: DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. - Page 5 WARNING WARNING The Batteries in this machine produce hazardous Dress safely. Do not wear rings or metal wrist watches voltage which can cause electrical shock, burns and/ when servicing this machine, as they can cause an or electrocution. Always disconnect Batteries before electrical short circuit which can cause serious burns.
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Page 6: Safety Label Locations
SAFETY LABEL LOCATIONS Read and obey all Safety Labels on your XR Floor Scrubber. If you have questions about these labels, ask your supervi- sor. These images indicate where on the XR Safety Labels are located. If ever the labels become illegible, worn off, or torn, promptly report it to your supervisor and replace it. -
Page 7: Operation Controls
OPERATION CONTROLS LCD SCREEN: Lists functions and settings of the machine HIGH WATER RECOVERY LIGHT [RED]: Indicates when the Recovery Tank is nearly full MENU CONTROL: Scrolls through different options on the LCD display - there are 3 different screens it will scroll through DOWN PRESSURE TOGGLE SWITCH [BLACK]: Controls the pressure to the Scrubdeck - push up (+) for higher down pressure, down (-) for lower pressure... -
Page 8: Operation Controls
OPERATION CONTROLS HEADLIGHT SWITCH: Turns power of the Headlight ON and OFF HORN: Sounds the horn for warning oncoming traffi c ADJUSTABLE STEERING: Four settings for operator comfort and easy of entry HOUR METER: Hour meter to indicate complete time machine has been ON RECHARGE CYCLE METER: Shows the amount of charges on a machine MANAGER SOLUTION LOCKOUT (OPTIONAL): Allows ability to set Solution Flow and then remove Key to not allow changing of parameters... -
Page 9: Machine Components
MACHINE COMPONENTS STROBE LIGHT (OPTIONAL): Optional Strobe Light silently alerts others nearby of the machines presence RECOVERY TANK LID: Latch must be secured for Recovery Tank to seal properly ADJUSTABLE SEAT WITH ARM RESTS: The machine is equipped with an ergonomic seat with adjustable arm rests and positioning STEERING WHEEL: Steers the main Drive Wheel SEAT ADJUSTMENT: Permits the Seat to be adjusted forward and backward for operator comfort... -
Page 10: Machine Components
MACHINE COMPONENTS 1. RECOVERY TANK: Holds approximately 68 gallons of dirty “recovered” water 2. SOLUTION FILL PORT: Holds approximately 68 gallons of clean water 3. DRAIN SAVER: Prevents debris from clogging drain 4. FOAM PROTECTION SCREEN: Used to protect the Vacuum Motor from debris 5. -
Page 11: Lcd Screen Menu Displays
LCD SCREEN MENU DISPLAYS: SCREEN #1 (OPERATOR) SCREEN #2 (MAINTENANCE) SCREEN #3 (WITH ERROR CODE) ** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS ** 1. BATTERY LEVEL INDICATOR - Indicates the energy level remaining in the batteries (Shown on all menu displays) 2. -
Page 12: Machine Setup
MACHINE SETUP UN-CRATING MACHINE: ATTACHING SQUEEGEE: Carefully check the crate for any signs of damage and that 1. Lower the Squeegee Mounting Plate by depressing the the batteries are in the unit. Squeegee Lift switch (A) (SEE BELOW). To un-crate the machine, remove banding strips from around the crate. -
Page 13: Adjusting Squeegee
ADJUSTING SQUEEGEE: REMOVING SQUEEGEE: Turning adjustment knob (A) clockwise (tightening) will 1. With the Squeegee in the up position, turn machine lower tips and raise the center of the Squeegee (SEE power OFF. BELOW). 2. Disconnect Vacuum Hose (A) from Squeegee and loosen both knobs (B) (SEE BELOW). -
Page 14: Installing Disk Pad Driver Or Brush
INSTALLING DISK PAD DRIVER OR BRUSH: 5. Attach Brushes or Pads to Motor Drives. Squeeze the scissor locking device and lift brush up on to the motor drive hub. Make sure the scissors close and lock on 1. Turn ON machine power. the brushes (SEE BELOW). -
Page 15: Installing Cylindrical Brush
INSTALLING CYLINDRICAL BRUSH: 6. With Brushes engaged, re-attach the Side Door as well as the Side Wipers. 1. Turn ON machine power. NOTICE 2. Raise the Scrubdeck by depressing the Brush switch If the Brushes are not fully engaged with the Drivers, to the up and OFF position and turn machine power the Brushes will be damaged. -
Page 16: Leveling Disk Decks
LEVELING DISK DECKS: LEVELING CYLINDRICAL DECKS: NOTICE NOTICE All Scrubdeck’s should be level at time of machine All Scrubdeck’s should be level at time of machine delivery. If machine Scrubdeck is not level - Contact your delivery. If machine Scrubdeck is not level - Contact your Servicing Dealer. -
Page 17: Machine Operation
MACHINE OPERATION PRE-CLEANING CHECKLIST: OPERATING HINTS: Read and understand the Safety Messages section on 1. Observe the amount of solution the machine is Pages 3 and 4 before operating the machine. dispensing on the fl oor and adjust to the desired fl... -
Page 18: One Pass Scrubbing
ONE PASS SCRUBBING: ADJUST SOLUTION FLOW: 1. Turn on machine Key Switch (A). 1. Push UP (+) on the Solution Flow switch (C) to 2. Lower the Squeegee by depressing the Squeegee increase the solution fl ow and push DOWN (-) on the Switch (G) (Vacuum Motor will turn on automatically). -
Page 19: Adjust Shrouds Blades
ADJUST SHROUDS BLADES: ADJUST SHROUDS: 1. For Shroud rubber adjustments, loosen the Nylok Nuts 1. For Shroud adjustments, loosen the Start Knobs (C) (A) on the back of the Shrouds (SEE BELOW). and remove Shroud (SEE BELOW). 2. To adjust rubber to the desired height, just slide the curtain up or down in the slits and tighten screws. -
Page 20: Open Recovery Lid
OPEN RECOVERY LID: CLEAN “DRAIN SAVER”: With Recovery Lid open and Tank fully drained: 1. Release both latches (A) on Recovery 1. Remove 2'' Squeegee Intake Hose (D) from Tank lid (SEE BELOW). “Drain Saver” strainer (E) (SEE BELOW). 2. Remove stainless screen and dispose of debris. 3. -
Page 21: Solution Filter
SOLUTION FILTER: SQUEEGEE UP: The solution system has an “Inline Filter” (A) to fi lter out 1. To raise the Squeegee off the fl oor, cleaning solution prior to scrubbing (SEE BELOW). press the Squeegee Vacuum Lift switch (C) down (SEE BELOW). CLEANING SOLUTION FILTER: SQUEEGEE DOWN: 1. -
Page 22: Draining Solution Tank
DRAINING SOLUTION TANK: RELEASING PARKING BRAKE OVERRIDE LEVER: To drain unwanted cleaning solution from the Solution To release the Parking Brake, move the Parking Brake Tank, perform the following steps: Override Lever (F) to the UP position. To return back to (SEE BELOW) Override Mode - slide to the DOWN position. -
Page 23: Battery Charging
BATTERY CHARGING Charger Specifi cations is connected, plug the charger power cord into a grounded 110 Volt standard wall outlet (C). • Output voltage of 36 Volts 5. The Charger will automatically begin charging and automatically shut off when fully charged (check •... -
Page 24: On-Board Charger
ON-BOARD CHARGER Charger Specifi cations 4. Plug the Charger power cord into a grounded standard wall outlet and turn on the switch. • Output voltage of 36 Volts 5. The charger will automatically begin charging and • Output current of 36 amps max automatically shut off when fully charged. -
Page 25: Battery Maintenance Guide
BATTERY MAINTENANCE GUIDE SAFETY: WATERING: • Add water, NEVER ACID, to cells (distilled water DANGER recommended). Explosive hydrogen gas forms when Batteries are • Do not over water charging. An open fl ame or spark can cause this gas • Before charging the Batteries, only add water if the to explode. -
Page 26: Maintenance
MAINTENANCE DAILY MAINTENANCE: if needed, 8-10 ft/lb MAX. 1. Remove the clean Pads or Brushes. Never use 4. Grease caster swivel and Squeegee Pivot Point. soiled Pads when cleaning. Replace Pads when they YEARLY MAINTENANCE: become packed with residue. 2. Remove and clean debris from the fl oat shut-off screen Call your local dealer for yearly maintenance. -
Page 27: Pm Records
PM RECORDS CUSTOMER INFORMATION CUSTOMER EMAIL ADDRESS PHONE CITY STATE CONTACT MACHINE INFORMATION MODEL #: SERIAL #: WORK ORDER#: HOUR METER (Key): CHASSIS HOUR METER: HOUR METER (Traction): RECHARGE NUMBER: HOUR METER (Scrub): ISOLATOR HOUR METER: RE-CHARGE COUNTER: NOTE: Isolators need to be replaced on Scrubber Machines at 250 Hours or Annually BATTERY CONDITION CELL 1 CELL 2... - Page 28 VACUUM SWITCH VACUUM MOTOR PERFORMANCE OFF-BOARD VAC SWITCH SQUEEGEE LIFT SYSTEM SQUEEGEE ADJUSTMENT PITCH AND HEIGHT SQUEEGEE BLADES DRAIN HOSE AND PLUG SIDE BROOM OPERATION SPRAY JET PUMP, HOSE & NOZZLE BATTERY CHARGER CONNECTION & FUNCTION PITCH OF SCRUBDECK (MUST BE LEVEL) PITCH OF EDGE DECK (MUST BE LEVEL) FOOTPEDAL PARKING BRAKE...
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Page 29: Trouble-Shooting
TROUBLE-SHOOTING PROBLEM CAUSE SOLUTION NO POWER - NOTHING OPERATES FAULTY POWER SWITCH CONTACT LOCAL SERVICING DEALER BATTERIES NEED CHARGING SEE CHARGING BATTERIES FAULTY BATTERIES REPLACE BATTERY LOOSE BATTERY CABLE TIGHTEN LOOSE CABLE MAIN CIRCUIT BREAKER TRIPPED WAIT 5 MINUTES FOR AUTO RESET DETERMINE CAUSE AND CORRECT SCRUBMOTOR DOES NOT OPERATE FOOT PEDAL IS NOT DEPRESSED... - Page 30 PROBLEM CAUSE SOLUTION POOR WATER RECOVERY ON TURNS WIPERS WORN REPLACE WIPER MATERIAL WIPERS CHATTER TIGHTEN PIVOT POINTS SQUEEGEE SWING IS BINDING CONTACT LOCAL SERVICING DEALER INCORRECT SQUEEGEE SIZE CONTACT LOCAL SERVICING DEALER TIRES NOISY BEARING DRY GREASE BEARINGS FAULTY HUBS CONTACT LOCAL SERVICING DEALER POOR TRACTION EXCESSIVE BRUSH PRESSURE...
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Page 31: Trouble-Shooting Central Command
TROUBLE-SHOOTING CENTRAL COMMAND NOTE: This machine is operated by a sophisticated electronic “controller” that has many fail safes within it. It self-analyzes problems and fl ashes a four-digit alpha-numeric code of what is wrong in the LCD window. Most of these codes require a technician attention. You should not attempt repairs you are unfamiliar with, especially if you are not authorized to work on this equipment. - Page 32 5. 7700: Vacuum Motor circuit is open. 6. Throttle ERROR: You pressed the foot pedal before turning on the key. Turn OFF the key and try again, leaving foot off of the pedal. 7. 2C00 and 2C01 ERROR: Low voltage warning. Voltage has dropped down below the minimum required to operate the ma- chine.
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Page 33: Machine Specs
MACHINE SPECS BODY CONSTRUCTION/DIMENSIONS Tank Material: Poly ( ⁄ '') (0.9525 cm) Chassis Construction: ⁄ '' Steel (.2 cm) Rear Wheels: (2×) 14'' × 5'' [(2×) 35.5 × 12.7 cm] Size (L × W × H): 69'' × 36'' × 56'' (175 × 91 × 142 cm) Weight (without Batteries): 1,230 lb Weight (with standard Batteries):... -
Page 34: Common Wear Parts
COMMON WEAR PARTS ROUND DISK BRUSHES: BRUSHES MODEL 34'' MODEL 40'' MODEL DISK DISK 46'' DISK Super Grit 17-421SS 20-421SS 23-421SS Tough Grit 17-421S 20-421S 23-421S Midi Grit 17-421C 20-421C 23-421C Light Grit 17-421PS 20-421PS 23-421PS Poly (.028) 17-421P 20-421P 23-421P Nylon (.016) 17-421N... -
Page 35: New Style Cylindrical Brushes
NEW STYLE CYLINDRICAL BRUSHES: For Machine Serial #50000 & Greater BRUSHES MODEL 34'' MODEL 40'' MODEL 46'' CYLINDRICAL CYLINDRICAL CYLINDRICAL Super Grit N / A N / A N / A Tough Grit 327-821S 387-821S 447-821S Midi Grit 327-821C 387-821C 447-821C Light Grit 327-821PS... -
Page 36: Soap Choices
SOAP CHOICES Industrial • Commercial • Environmentally Safe DEMO / RENTAL QUARTS TRADITIONAL DRUMS / TOTES ONBOARD AUTO DISPENSING WALL-MOUNTED SUPERCON - 36 - XR-OP-EN... - Page 37 Onboard FORMULAS Availability 707 Citrus Green An environmentally cleaner that works! It is a solvent free degreaser that works on oil, carbon, even rubber marks. Incorporates the latest technology in “Green Cleaning”. 733 Low pH Safe on most surfaces not harmed by water alone. Low scale formula to prevent alkali buildup in cleaning equipment, while offer detergent to emulsify oil.
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Page 38: Standard Warranty Policy
RPS Corporation warrants its machines, parts and accessories to be free of manufacturer’s defects for the periods specifi ed below. Warranty will be granted at the sole discretion of RPS Corporation and is subject to fi nal claim and parts review by R.P.S. Corporation and its vendors. This policy is effective January 1, 2014 and is subject to change on production units at a future date. -
Page 39: Machine Install / Warranty Registration
MACHINE INSTALL / WARRANTY REGISTRATION Installing Dealer: Installed By: Location: (City, State): Install Date: End-User Company Name: End-User Contact: Address: City/State: Zip: Phone: Fax: Email: Model: Serial #: Hour Meter: BUYER’S REPRESENTATIVE HAS RECEIVED INSTRUCTION IN PROPER OPERATION OF THE FOLLOWING CONTROLS AND FEATURES: SCRUBBERS: - Filling solution tank, Solution tank sight tube, Solution drain hose or valve for fl... - Page 42 1711 South Street Racine, WI 53404 www.rpscorporation.com www.factorycat.com www.tomcatequip.com Tel. US: 800-634-4060 Tel. Int: (011) 262-681-3583 Fax: 866-901-3335 © RPS Corporation 2014...