DeWalt DC613-XE Instruction Manual

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701 East Joppa Road, Baltimore, MD 21286 • 20 Fletcher Road, Mooroolbark, VIC 3138 Australia
(FEB06) Form No. 625016-00 DC613-XE, DC615-XE, DC617-XE, DC618-XE, DC619-XE
Copyright © 2004, 2006 D
The following are trademarks for one or more D
air intake grill; the array of pyramids on the handgrip; the kit box configuration; and the array of lozenge-shaped humps
on the surface of the tool.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY D
or 09 526 2556 (NZ).
SAFETY INSTRUCTIONS FOR POWER TOOLS
When using power tools, always observe the safety regulations applicable in your country to reduce the risk of fire,
electric shock and personal injury. Read the following safety instructions before attempting to operate this product.
Keep these instructions in a safe place.
General Safety Rules
WARNING! Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or
serious injury. The term "power tool" in all of the warnings listed below refers to your mains operated (corded) power tool
or battery operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1. WORK AREA
a. Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases
or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2. ELECTRICAL SAFETY
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of elec-
tric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord
away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric
shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suit-
able for outdoor use reduces the risk of electric shock.
3. PERSONAL SAFETY
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a
power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inatten-
tion while operating power tools may result in serious personal injury.
b. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety
shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c. Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools
with your finger on the switch or plugging in power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool
in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are con-
nected and properly used. Use of these devices can reduce dust related hazards.
4. POWER TOOL USE AND CARE
a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do
the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source before making any adjustments, changing accessories, or stor-
ing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other
condition that may affect the power tools operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
WALT Industrial Tool Co.,
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WALT
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WALT power tools: the yellow and black color scheme; the "D" shaped
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WALT TOOL, CALL US AT: 1800 654 155 (Aust)
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f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to
bind and are easier to control.
g. Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner
intended for the particular type of power tool, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
5. BATTERY TOOL USE AND CARE
a. Ensure the switch is in the off position before inserting battery pack. Inserting the battery pack into power
tools that have the switch on invites accidents.
b. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of bat-
tery pack may create a risk of fire when used with another battery pack.
c. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a
risk of injury and fire.
d. When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails,
screws, or other small metal objects that can make a connection from one terminal to another. Shorting the
battery terminals together may cause burns or a fire.
e. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally
occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery
may cause irritation or burns.
6. SERVICE
a. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Electrical Safety
The electric motor has been designed for one voltage only. Always check that the power supply corresponds to the
voltage on the rating plate. 240 V AC means your tool/charger will operate on alternating current. As little as 10% lower
voltage can cause loss of power and can result in overheating. All D
operate, check the power supply. Your D WALT tool is double insulated, therefore no earth wire is required.
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• Young children and the infirm. This appliance is not intended for use by young children or infirm persons without
supervision.Young children should be supervised to ensure that they do not play with this appliance.
• Replacement of the supply cord. If the supply cord is damaged, it must be replaced by the manufacturer or an
authorised D WALT Service Centre in order to avoid a hazard.
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Extension Cords
FIG. A
CAUTION: Use only extension cords that are approved by the country's Electrical
Authority. Before using extension cords, inspect them for loose or exposed wires,
damaged insulation and defective fittings. Replace the cord if necessary.
Important Safety Instructions for Nailers
WARNING: When using any nailer, all safety precautions, as outlined below, should
be followed to avoid the risk of death or serious injury. Read and understand all
FIG. B instructions before operating the tool.
• Hold tool by insulated gripping surfaces when performing an operation
where hidden wiring may be contacted. Contact with a "live" wire will make
exposed metal parts of the tool "live" and shock the operator.
• Actuating tool may result in flying debris, collation material, or dust which
could harm operator's eyes. The operator and all those persons in the general
area should wear safety glasses with permanently attached side shields.
Approved safety glasses are imprinted with the characters "Z87.1". It is the
employer's responsibility to enforce the use of eye protection equipment by the
tool operator and other people in the work area. (Fig. A)
FIG. C
• Always wear appropriate personal hearing and other protection during use.
Under some conditions and duration of use, noise from this product may con-
tribute to hearing loss. (Fig. A)
• Disconnect battery pack from the tool whenever clearing a jam, performing
any maintenance or repair, moving the tool or when the tool is unattended.
• Do not remove, tamper with, or otherwise cause the tool, trigger, contact trip
lock-off, or contact trip to become inoperable. Do not tape or tie trigger or
contact trip in the on position. Do not remove spring from contact trip.
Uncontrolled discharge could result.
FIG. D
• Do not operate a tool if any portion of the tool, trigger, contact trip lock-off,
or contact trip is inoperable, disconnected, altered, or not working properly.
Damaged parts or missing parts should be repaired or replaced before use.
• Do not alter or modify the tool in any way.
• Always assume that the tool contains fasteners.
• Do not point the tool at co-workers or yourself at any time. No horseplay!
Work safe! Respect the tool as a working implement. (Fig. B)
• Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control. When the tool is not in use, it
should be locked in a safe place out of reach of children.
FIG. E
• Do not carry the tool from place to place holding the trigger. Accidental
discharge could result.
• Always use contact trip lock-off when tool is not in immediate use. Using the
contact trip lock-off will prevent accidental discharge.
• Do not overreach. Maintain proper footing and balance at all times. (Fig. C)
• Use the tool only for its intended use. Do not discharge fasteners into open
air, concrete, stone, extremely hard woods, knots or any material too hard
for the fastener to penetrate. Discharged fasteners may follow unexpected
FIG. F
path and cause injury. (Figs. D, F)
• Do not use the body of the tool or top cap as a hammer.
• Always keep fingers clear of nail track of magazine to prevent injury from
inadvertent release of the pusher. (Fig. G)
• Refer to the Maintenance and Repairs sections for detailed information on
the proper maintenance of the tool.
FIG. G
• Always operate the tool in a clean, lighted area. Be sure the work surface is
clear of any debris and be careful not to lose footing when working in elevated
environments such as rooftops.
• Do not drive fasteners near edge of material. The workpiece may split causing
the fastener to ricochet, injuring you or a co-worker. Be aware that the nail may
follow the grain of the wood (shiner), causing it to protrude unexpectedly from
the side of the work material. Drive the chisel point of the nail perpendicular to
the grain to reduce risk of injury. (Figs. E, F, L)
FIG. H • Keep hands and body parts clear of immediate work area. Hold workpiece
with clamps when necessary to keep hands and body out of potential harm. Be
sure the workpiece is properly secured before pressing the nailer against the
material. The contact trip may cause the work material to shift unexpectedly.
(Fig. G)
• Do not use tool in the presence of flammable dust, gases or fumes. The tool
may produce a spark that could ignite gases causing a fire. Driving a nail into
another nail may also cause a spark. (Fig. H)
• Keep face and body parts away from back of the tool cap when working in
FIG. I
restricted areas. Sudden recoil can result in impact to the body, especially
when nailing into hard or dense material. (Fig. I)
BUMP/SEQUENTIAL SELECTOR SWITCH
Sequential Action
• When using the tool in sequential action, do not actuate the tool unless the
tool is placed firmly against the workpiece.
Bump Action
• When using the tool in bump action, be careful of unintentional double fires
FIG. J
resulting from tool recoil. Unwanted fasteners may be driven if the contact trip
is allowed to accidentally re-contact the work surface.
TO AVOID DOUBLE FIRES:
• Do not engage the tool against the work surface with a strong force.
• Allow the tool to recoil fully after each actuation.
• Use sequential action trigger.
• When "bump" actuating the finish nailer, always keep tool in control.
FIG. K
Inaccurate placement of tool can result in misdirected discharge of a fastener.
• Do not drive nails onto the heads of other fasteners. Strong recoil, jammed
fasteners, or ricocheted nails may result. (Fig. L)
• Be aware of material thickness when using nailer. A protruding nail may
cause injury.
WALT tools are factory tested; if this tool does not
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(Fig. J)
(Fig. K)