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Summary of Contents for Swagelok TF16
- Page 1 Tube Facing Tools This manual contains important information for the safe and effective operation of the Swagelok ® TF16 series, TF24 series, and TF40 series tube facing tools. Users should read and understand its contents before operating the tube facing tool.
- Page 2 Tube Facing Tool User’s Manual...
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Page 3: Table Of Contents
Product Information TF16 Series ......8 TF24 Series ......9 TF40 Series . - Page 4 Tube Facing Tool User’s Manual...
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Page 5: Safety
(GFCI) protected outlet. ■ Read through the operating instructions and safety information completely before using the rechargeable battery and charger of the TF16 series, TF24 series, or TF40 series cordless models. ■ Work on electrical equipment must be done by a qualified electrician. - Page 6 Tube Facing Tool User’s Manual WARNING Danger of eyes being injured by hot and sharp-edged metal chips Eye protection must be worn while operating or working near the equipment. WARNING Keep dry Equipment and components are not waterproof Do not use electric tools and rechargeable batteries in a damp or wet environment.
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Page 7: Environmental Protection/Disposal
Protect the cord from heat, oil and sharp edges (chips). ■ Ensure that the viewing window is closed (TF24 and TF40 series) or the guard is in place (TF16 series) before and during the facing of tubing. ■ Always work with sharp cutting tools to reduce vibrations. -
Page 8: Product Information
Tube Facing Tool User’s Manual Product Information TF16 Series Fig 3 TF16 Series Corded Model 1 Collet housing 5 ON-OFF lock 2 Viewing window 6 ON-OFF switch 3 Feed dial with scale divisions 7 Bench mount bracket (optional) 4 Motor... -
Page 9: Tf24 Series
Tube Facing Tool User’s Manual TF24 Series Fig 5 TF24 Series Corded Model 1 Collet lock 6 ON-OFF lock 2 Collet housing 7 ON-OFF switch 3 Viewing window 8 Bench mount bracket (optional) 4 Feed dial with scale divisions 9 Tube clamp 5 Motor Fig 6 TF24 Series Cordless Model 1 Collet lock... -
Page 10: Tf40 Series
Tube Facing Tool User’s Manual TF40 Series Fig 7 TF40 Series Corded Model 1 Tube clamp 7 ON-OFF switch 2 Collet housing 8 Bench mount bracket (removable) 3 Viewing window 9 Collet locks 4 Feed dial with scale divisions 10 Tool holder and cutting insert 5 Motor 11 High/low motor setting dial 6 ON-OFF lock... -
Page 11: Accessories
Tube Facing Tool User’s Manual Accessories TF Series Cutting Insert The cutting insert is supplied and can be used with all TF series tool holders. Fig 9 Cutting Insert Cutting Tool Holder for Beveling and Squaring An adjustable tool holder is included with a Torx screw. Additional tool holders with different bevel angles are available. -
Page 12: Specifications
Requires optional collet set adapter. Tube Materials Stainless steel ■ Nickel alloys — Alloy 600, Alloy 625, Alloy 825 ■ Aluminum ■ Contact your authorized Swagelok representative for information on additional materials. Technical data Series TF16 TF16 Cordless TF24 TF24 Cordless... -
Page 13: Setup
Tube Facing Tool User’s Manual Setup Description The tube facing tools are designed for facing and preparing tube ends or Micro-Fit fittings for welding in conformance with industry standards. They have the following features: A cutting tool with multiple cutting edges. Only one cutting ■... -
Page 14: Unpacking The Tube Facing Tool
1 Tool holder with 1 cutting insert ■ 1 Tool set (4 mm T-handle hex key, 3 mm hex key, T15 Torx ■ driver) 1 Set of keys (2) for shipping case (TF16 and TF24 series ■ only) 1 User manual ■... -
Page 15: Installation Of The Cutting Insert And The Tool Holder
1. Install the tool holder into the tube facing tool lining up the hole on the tool holder with the screw hole in the center of the tube facing tool. Fig 13 Installing the Tool Holder, TF16 and TF24 series... -
Page 16: Installing The Collet Set
Fig 14 Installing the Tool Holder, TF40 2. Unscrew the collet lock: series TF16 series: Turn the collet lock counter clockwise until the end is flush with the inside of the collet housing. TF24 and TF40 series: Turn the tube clamp counter clockwise until the end is flush with the inside of the collet housing. -
Page 17: Removing The Collet Set
If the collet set is not locked, turn the collet set until it locks. Fig 18 Step 3 4. TF16 series: Secure the collet set by turning the tube clamp clockwise until it stops. TF24 and TF40 series: Secure the collet set by turning the collet lock(s) clockwise one turn. -
Page 18: Installing The Collet Set Adapter For Tf40 Series
Tube Facing Tool User’s Manual Installing the Collet Set Adapter for TF40 Series NOTICE Using the collet set adapter could interfere with the tool holder and damage the tool Check the tool holder prior to installing the adapter 1. Install when cutting tube with an outer diameter of 0.250 to 1.5 in. -
Page 19: Operation
Tube Facing Tool User’s Manual Operation The tool should only be operated using a ground fault current interrupt (GFCI) protected outlet. Clamping the Tube CAUTION Support long pieces of tubing with suitable fixtures Injury from tilting tool and/or tilting tubing could result ... -
Page 20: Tool Speed Range
Tool Speed Range Selecting the Speed Range Speed range, rpm Level 1 Level 2 Series Turtle Rabbit TF16 145 to 380 (disabled) TF16 Cordless 0 to 400 (disabled) TF24 145 to 380 (disabled) Level 1 Turtle TF24 Cordless 0 to 400 (disabled) - Page 21 Tube Facing Tool User’s Manual Adjusting the Speed: Cordless Models The speed level is factory set in cordless models. See the table on the previous page for speed range information. The speed range can be adjusted with the ON-OFF switch/speed control. Depress the ON-OFF switch/speed control to increase the ■...
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Page 22: Facing The Tube
Tube Facing Tool User’s Manual Facing the Tube WARNING Allow the machine to run until it stops rotating after cutting tube to avoid injury WARNING Do not touch the tool holder or cutting insert while the tool is in operation ... - Page 23 Tube Facing Tool User’s Manual NOTICE Verify the motor is in drill mode if the motor is equipped with a hammer mode Operating the tool in hammer mode will cause damage to the tool and the tube Fig 28 Speed Adjustment Dial Turning “On”...
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Page 24: Operating In Space-Restricted Environments
Tube Facing Tool User’s Manual Operating in Space-Restricted Environments To make operation easier, the position of the machine with respect to the tube can be changed as follows: Change Position of Motor 1. Remove the set screw on the back of the tool body. 2. -
Page 25: Maintenance
Tube Facing Tool User’s Manual Maintenance WARNING Switch off the tool and remove the plug from the power outlet or take out the removable battery before changing tooling, performing maintenance, or transporting the tool When cleaning the tube facing tool, clear the collet set and tool body of debris and dirt. -
Page 26: Troubleshooting
Slow flashing light - The Have the carbon brushes replaced by the signal indicator lights up. carbon brushes are worn your authorized Swagelok sales and out. service representative. Constant light - The motor Unplug the tool and allow it to cool. - Page 27 Tube Facing Tool User’s Manual...
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Page 28: Warranty Information
Warranty Information Swagelok products are backed by The Swagelok Limited Lifetime Warranty. For a copy, visit swagelok.com or contact your authorized Swagelok Representative. Swagelok, Micro-Fit — TM Swagelok Company Metabo — Metabowerke GmbH © 2011 Swagelok Company Printed in U.S.A., OM...
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