Swagelok TF16 Manual

Swagelok TF16 Manual

Tube facing tools
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TF16, TF24, TF48
Tube Facing Tools
This manual contains important information for the safe and
effective operation of the Swagelok
®
TF16 series, TF24 series,
and TF48 series tube facing tools. Users should read and
understand its contents before operating the tube facing tool.

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Summary of Contents for Swagelok TF16

  • Page 1 TF16, TF24, TF48 Tube Facing Tools This manual contains important information for the safe and effective operation of the Swagelok ® TF16 series, TF24 series, and TF48 series tube facing tools. Users should read and understand its contents before operating the tube facing tool.
  • Page 2 Tube Facing Tool User’s Manual...
  • Page 3: Table Of Contents

    Product Information TF16 Series ....6 TF24 Series ....7 TF48 Series .
  • Page 4: Safety

    TF16 series, TF24 series, or TF48 series cordless models. ■ Wear safety gloves to remove chips. Remove long and bent chips with needle-nose pliers.
  • Page 5: Environmental Protection/Disposal

    Protect the cord from heat, oil and sharp edges (chips). ■ Ensure that the viewing window is closed (TF24 series) or the guard is in place (TF16 series) before and during the facing of tubing. ■ Always work with sharp cutting tools to reduce vibrations.
  • Page 6: Product Information

    Tube Facing Tool User’s Manual Product Information Product Information TF16 Series Fig. 3 TF16 Series Corded Model 1 Collet housing 5 ON-OFF lock 2 Viewing window 6 ON-OFF switch 3 Feed dial with scale divisions 7 Bench mount bracket (optional)
  • Page 7: Tf24 Series

    Tube Facing Tool User’s Manual TF24 Series Fig. 5 TF24 Series Corded Model 1 Collet lock 6 ON-OFF lock 2 Collet housing 7 ON-OFF switch 3 Viewing window 8 Bench mount bracket (optional) 4 Feed dial with scale divisions 9 Tube clamp 5 Motor Fig.
  • Page 8: Tf48 Series

    Tube Facing Tool User’s Manual TF48 Series Fig. 7 TF48 Series Corded Model 1 Feed handle with adjustable dial Tool support 2 Housing Tool holder with multifunctional tool 3 Clamping screw Base plate 4 Tensioning screw 10 Adjusting wheel for pre-setting the speed 5 Protection 11 Driving motor 6 ON/OFF switch...
  • Page 9: Accessories

    Tube Facing Tool User’s Manual Accessories TF Series Cutting Insert The cutting insert is supplied and can be used with all TF series tool holders. Fig. 9 Cutting Insert Cutting Tool Holder for Beveling and Squaring An adjustable tool holder is included with a Torx screw for use with tubing within the standard application range.
  • Page 10: Specifications

    Requires optional collet set adapter. ➀ Tube Materials Stainless steel ■ Nickel alloys — Alloy 600, Alloy 625, Alloy 825 ■ Aluminum ■ Contact your authorized Swagelok representative for information on additional materials. Technical Data Series TF16 TF16 Cordless TF24 TF24 Cordless TF48...
  • Page 11: Setup

    1 Tool holder with 1 cutting insert ■ 1 Tool set (4 mm T-handle hex key, 3 mm hex key, T15 Torx driver) ■ 1 Set of keys (2) for shipping case (TF16 and TF24 series only) ■ 1 User manual ■...
  • Page 12: Installation Of The Cutting Insert And The Tool Holder

    Install the tool holder into the tube facing tool lining up the hole on the tool holder with the screw hole in the center of the tube facing tool. Fig. 13 Installing the Tool Holder, TF16 and TF24 series...
  • Page 13: Installing The Collet Set

    Fig. 14 Insert the collet set into the body 2. TF16 series: Secure the collet set by turning the tube clamp clockwise until it stops. TF24 series: Secure the collet set by turning the collet lock(s) clockwise one turn.
  • Page 14: Fitting The Tf Cutting Bit (Ms-Tf-Bit) And The Tool Holder

    Tube Facing Tool User’s Manual Fitting the TF Cutting Bit (MS-TF-BIT) and the Tool Holder • WARNING Flying hot and sharp-edged chips, tube surfaces, cutting edges and tools ■ Do not reach into the rotating tool during working. ■ Never work without an installed cover hood or protection. ■ Wear recommended protective clothing.
  • Page 15: Inserting And Replacing The Clamping Shells Tf48

    1. Select clamping shells in accordance with the pipe diameter. 2. Unscrew the clamping screw. 3. Compress the clamping shell slightly and insert it into the housing. 4. The Swagelok logo on the clamping shell must correspond with the clamping screw, Fig. 20. 5. Tighten the clamping arrow. Clamping 6.
  • Page 16: Removing The Tube

    Tube Facing Tool User’s Manual Operation Operation The tool should only be operated using a ground fault current interrupt (GFCI) protected outlet. Clamping the Tube • CAUTION Support long pieces of tubing with suitable fixtures Injury from tilting tool and/or tilting tubing could result •...
  • Page 17: Tool Speed Range

    Depending on Drill Model either an image or levels are shown. Speed range, rpm Level 1 Level 2 Series Turtle Rabbit TF16 145 to 380 (disabled) TF16 Cordless 0 to 400 (disabled) Level 1 TF24 145 to 380 (disabled) Turtle TF24 Cordless 0 to 400...
  • Page 18: Adjusting The Speed: Cordless Model

    The user must check whether the power plug can be pulled out of the outlet by the cable. ■ Only use original Swagelok tool parts. ■ Ensure free access to the power plug. Fig 28 Adjusting wheel (electric)
  • Page 19: Processing The Tube

    Tube Facing Tool User’s Manual Processing the Tube • WARNING When cutting, do not exceed a chip thickness of 0 002 in (0 05 mm) ■ M ove the tool towards the tube by means of the feed handle until the tool touches the tube. ■ I f the cutting edge of the tool is cutting into the entire circumference of the tube, guide the tool further with the same amount of pressure.
  • Page 20: Facing The Tube

    Tube Facing Tool User’s Manual Facing the Tube • WARNING Allow the machine to run until it stops rotating after cutting tube to avoid injury • WARNING Do not touch the tool holder or cutting insert while the tool is in operation •...
  • Page 21: Operating In Space-Restricted Environments

    Tube Facing Tool User’s Manual Turning “On” Corded Models 1. TF24: Check that the viewing window is closed, close if necessary. 2. Set the desired speed via the speed adjustment dial. 3. Activate the ON-OFF switch. Note: If the tool vibrates after starting, the cutting speed is too high.
  • Page 22: Maintenance

    Tube Facing Tool User’s Manual Maintenance Maintenance • WARNING Switch off the tool and remove the plug from the power outlet or take out the removable battery before changing tooling, performing maintenance, or transporting the tool When cleaning the tube facing tool, clear the collet set and tool body of debris and dirt.
  • Page 23: Troubleshooting

    Slow flashing light - The Have the carbon brushes replaced by the signal indicator lights up. carbon brushes are worn your authorized Swagelok sales and out. service representative. Constant light - The motor Unplug the tool and allow it to cool.
  • Page 24 Tube Facing Tool User’s Manual Warranty Information Swagelok products are backed by The Swagelok Limited Lifetime Warranty. For a copy, visit swagelok.com or contact your authorized Swagelok Representative. Swagelok, Micro-Fit — TM Swagelok Company Metabo — Metabowerke GmbH © 2011-2022 Swagelok Company...

This manual is also suitable for:

Tf24Tf48

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