CohuHD Costar Helios 8800HD Series Installation Manual

Long-range positioner/standalone camera system

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TM
Helios
Products
HD
8800
Series
INSTALLATION MANUAL
Long-Range Camera Positioner System
Long-Range Standalone Camera System
6X-1105D
www.CohuHD.com
Technical Manual
July 15, 2014
info@CohuHD.com

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Summary of Contents for CohuHD Costar Helios 8800HD Series

  • Page 1 Helios Products 8800 Series INSTALLATION MANUAL Long-Range Camera Positioner System Long-Range Standalone Camera System 6X-1105D www.CohuHD.com Technical Manual July 15, 2014 info@CohuHD.com...
  • Page 2: Table Of Contents

    Table of Contents About this document Additional information and documents related to the camera system FCC compliance Support services Returns Safety instructions Grounding 1.0 Introduction 1.1 Supplied Accessories 1.2 Optional Accessories 2.0 Installation 2.1 System Cable Requirements 2.2 CohuHD-Manufactured System Cables (CA288 and CA289 Series) 2.3 Connector Pinouts 3.0 Mounting Methods 3.1 Standalone Camera System Mounting Methods...
  • Page 3: About This Document

    Copyright 2014 by CohuHD Costar, LLC. CohuHD Costar, LLC has intellectual property rights to technology embodied in the product described in this manual. CohuHD™ and Helios™ are trademarks of CohuHD Costar, LLC. FCC compliance This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules.
  • Page 4: Returns

    Returns This item was thoroughly tested and carefully packed at the factory prior to shipping. Upon acceptance by the carrier, the carrier assumes responsibility for the item’s safe arrival. If you receive the item in a damaged condition, apparent or concealed, a claim for damage must be made to the carrier. If a visual inspection shows damage upon receipt of this shipment, it must be noted on the freight bill or express receipt and the notation signed by the carrier’s agent.
  • Page 5: Safety Instructions

    Safety instructions WARNING: Do not remove covers. There are no user-serviceable parts inside. WARNING: The 8800 camera positioner system is operated via remote computer control and may move rapidly and unexpectedly. Remove power from the camera system before servicing and whenever working near the camera system.
  • Page 6: Grounding

    Grounding • To provide protection against electrical surges induced by lightning, static charges, or any other cause, the camera and cabling system must be properly grounded to earth. For installation on a building, the camera must be bonded (that is, provided with a low impedance connection) to the building’s structural earth ground system.
  • Page 7: Introduction

    1.0 Introduction The 8800 series includes a standalone camera system or a fully integrated camera positoner system with a high performance zoom lens made for long-range applications. With a configurable camera, long-range lens, positioner, and accessory options, the 8800 line is designed for the rigorous environments and re- quirements for border, port, and shipboard security, as well as range safety, intruder detection, and other targeting or tracking applications.
  • Page 8: Supplied Accessories

    1.1 Supplied Accessories Cables: Camera Positioner System: • Camera to positioner cable: CohuHD p/n 8183-6. Cable connects the camera head and the posi- toner. 1.2 Optional Accessories The following optional mounts, cables, field connectors (or field connector kits), and wiper are recommend- ed by CohuHD for camera system installation, and can be purchased with the camera system.
  • Page 9: Installation

    2.0 Installation This chapter covers the general installation and cable requirements of the 8800 series. NOTE: All graphics contained within this document, including screenshots and other displays, are for reference use only and are subject to change. Before starting installation: •...
  • Page 10: System Cable Requirements

    Be sure to mount the camera system before the power is applied. Do not apply power before installation is complete. Default IP Address 192.168.2.150 System Cable Cable Shield(s) Router/Switch CAT5e Router/Switch Cable Power Earth Network Ground Switch Figure 2. Interconnection Diagram. Camera Positioner System 2.1 System Cable Requirements To build a camera system cable, CohuHD recommends: •...
  • Page 11: Cohuhd-Manufactured System Cables (Ca288 And Ca289 Series)

    Table 2. Ethernet Cable Wiring to a PC (Crossover Wiring) Ethernet Camera Connector Camera Positioner Corresponding Function Ethernet Pins Ethernet Pins RJ-45 Ethernet Pins This Ethernet wiring is intended to connect a Camera to the NIC card in a PC. Note: For clarity, only signal lines are shown.
  • Page 12: Connector Pinouts

    2.3 Connector Pinouts A single connector on the rear camera panel and on the positioner provide all electrical connections for the camera system. Table 3 lists pin functions of the camera connector and positioner connector, which are identical to the corresponding pin functions of the mating connector. Camera Connector - Mil Spec Con: APH 58-533727-39P connector, CohuHD p/n: 1310225-120.
  • Page 13: Mounting Methods

    3.0 Mounting Methods CAUTION: Do not allow the full cable weight load to be placed solely at the camera system connector. WARNING: It is the user’s responsibility to ensure that the mounting methods are safe and adequate for the location. The 8800 series is designed for outdoor installation.
  • Page 14 4. Corner mount kit: CohuHD p/n 8186-4 The kit includes: Wall mount: CohuHD p/n 7411417-001 Adjustable head: CohuHD p/n 7411558-005 Large corner mount: CohuHD p/n 7411425-001 Support strut: CohuHD p/n 7411558-003 Small corner mount: CohuHD p/n 7411558-004 5. Parapet mount kit: CohuHD p/n 8186-5 The kit includes: Parapet mount: CohuHD p/n 7411426-001 Wall mount: CohuHD p/n 7411417-001...
  • Page 15: Standalone Camera System Mounting Methods

    3.1 Standalone Camera System Mounting Methods 3.1.1 Pedestal Mount Installation. CohuHD p/n 8186-1 Use the adjustable head and wall mount for installation on a pedestal. See Figure 3 for a typical installation diagram and Figures 13 and 14 for mount dimensions. Bolt, Hex Head 1/4-20x3/4”L, SS (3) Washer, Spring Lock 1/4”, SS (3) Adjustable Head...
  • Page 16: Wall Mount Installation. Cohuhd P/N 8186-2

    3.1.2 Wall Mount Installation. CohuHD p/n 8186-2 Use the adjustable head, wall mount, and strut for installation to a wall. See Figure 4 for a typical installation diagram and Figures 14, 16, and 17 for mount dimensions. Adjustable Head Bolt, Hex Head 1/4-20x3/4”L, SS (3) Washer, Spring Lock 1/4”, SS (3) Washer, Flat 1/4”, SS (3 ) Bolt, (1)
  • Page 17: Pole Mount Installation. Cohuhd P/N 8186-3

    3.1.3 Pole Mount Installation. CohuHD p/n 8186-3 Use the adjustable head, wall mount, support strut, large pole mount, and small pole mount for installation to a pole. See Figure 5 for a typical installation diagram and Figures 14, 16, 17, and 18 for mount dimen- sions.
  • Page 18: Corner Mount Installation. Cohuhd P/N 8186-4

    3.1.4 Corner Mount Installation. CohuHD p/n 8186-4 Use the adjustable head, wall mount, support strut, large corner mount, and small corner mount for instal- lation to a corner. See Figure 6 for a typical installation diagram and Figures 14, 16, 17, and 19 for mount dimensions.
  • Page 19: Parapet Mount Installation. Cohuhd P/N 8186-5

    3.1.5 Parapet Mount Installation. CohuHD p/n 8186-5 Use the adjustable head, wall mount, and parapet mount for installation to a parapet. See Figure 7 for a typical installation diagram and Figures 14, 16, 17, and 20 for mount dimensions. Adjustable Head Bolt, Hex Head 1/4-20x3/4”L, SS (3) Washer, Spring Lock 1/4”, SS (3) Washer, Flat 1/4”, SS (3 )
  • Page 20: Camera Positioner System Mounting Methods

    3.2 Camera Positioner System Mounting Methods 3.2.1 Pedestal Mount Installation. CohuHD p/n 7411542-001 Use the pedestal mount for installation to a pedestal. See Figure 8 for a typical installation diagram and Figure 13 for mount dimensions. Positioner Adapter Plate Bolt, Hex Head 1/4-20x3/4”L, SS (4) Washer, Spring Lock 1/4”, SS (4) Washer, Flat 1/4”, SS (4) (supplied)
  • Page 21: Wall Mount Installation. Cohuhd P/N 8185-3

    3.2.2 Wall Mount Installation. CohuHD p/n 8185-3 Use the mount adapter, wall mount, and support strut for installation to a wall. See Figure 9 for a typical installation diagram and Figures 15, 16, and 17 for mount dimensions. Positioner Adapter Plate Bolt, 1/4-20 (4) (supplied) Mount Adapter...
  • Page 22: Pole Mount Installation. Cohuhd P/N 8185-4

    3.2.3 Pole Mount Installation. CohuHD p/n 8185-4 Use the mount adapter, wall mount, support strut, pole mount, and small pole mount for installation to a pole. See Figure 10 for a typical installation diagram and Figures 15, 16, 17, and 18 for mount dimensions. Positioner Adapter Plate Bolt, 1/4-20 (4) (supplied)
  • Page 23: Corner Mount Installation. Cohuhd P/N 8185-5

    3.2.4 Corner Mount Installation. CohuHD p/n 8185-5 Use the mount adapter, wall mount, support strut, corner mount, and small corner mount for installation to a corner. See Figure 11 for a typical installation diagram and Figures 15, 16, 17, and 19 for mount dimen- sions.
  • Page 24: Parapet Mount Installation. Cohuhd P/N 8185-6

    3.2.5 Parapet Mount Installation. CohuHD p/n 8185-6 Use the mount adapter, wall mount, support strut, and parapet mount for installation to a parapet. See Figure 12 for a typical installation diagram and Figures 15, 16, 17, and 20 for mount dimensions. Positioner Adapter Plate Bolt, 1/4-20 (4) (supplied)
  • Page 25: Installation Procedure

    3.2.6 Installation Procedure Provisions must be made for routing the system cable up to the camera system location: • Pole mounting: if the cable routes up through the pole, support the cable inside the pole to strain relieve the camera connector. •...
  • Page 26 • A pole or a corner: Attach the wall mount to the studs on the large pole or large corner mount and secure with the 5/16-inch nuts and washers (supplied). See Figures 5, 6, 10, and 11. • A parapet: Position the wall mount over the flange holes. Secure with four 5/16-inch fasteners (not supplied).
  • Page 27 • For a camera positioner system: • Connect the two ends of the camera positioner cable to the camera connector and the upper positioner connector. Note: Use the strain relief clamp (supplied) to support the cable. Bolt, Hex Head 1/4-20x3/4”L, SS (4) Washer, Spring Lock 1/4”, SS (4) Washer, Flat 1/4”, SS (4) Camera...
  • Page 28: Overall Dimensions

    3.3 Overall Dimensions 8800 Series Standalone Camera System without Wiper. 28.5 (723.9) 8.5 (215.9) 9.8 (248.9) 11.9 (302.3) 7.7 (195.6) 1.0 (25.4) 1.0 (25.4) 5.0 (127.0) Dimensions in inches (mm) 8800 Series Standalone Camera System with Wiper 8.97 (227.9) 28.5 (723.9) 12.0 (304.8) 5.8 (147.3) 16.5 (419.1)
  • Page 29 8800 Series Camera Positioner System 27.5 (698.5) 18.1(459.7) 10.5 (266.7) 19.5(495.3) Dimensions in inches (mm) 8800 Series Positioner Adapter Plate The positioner adapter plate is attached to the camera system base in the factory. 4x Mounting Holes Ø.313(7.9) THRU Equally spaced on a Ø4.75(120.6) B.C.
  • Page 30: Mounting Brackets Dimensions

    3.4 Mounting Brackets Dimensions Ø .38 (9.7) 4.75 (120.7) BC Ø 6.00 (152.4) 10.00 (254.0) Ø 8.50 (215.9) Ø .38 (9.7) 7.00 (177.8) BC Figure 13. Pedestal Mount. Dimensions in inches (mm) CohuHD p/n 7411542-001 5.87 8.31 (149.1) (211.1) 5.00 (127.0) Figure 14.
  • Page 31 Ø.38 x Ø4.75 B.C. (Ø9.7 x Ø120.6) 1/4-20 x Ø2.25 B.C. (Ø57.2) Ø6.00 (152.4) 18.50 (469.9) 20.00 (508.0) Figure 16. Wall Mount. Dimensions in inches (mm) CohuHD p/n 7411417-001 Clamp Wall Mount Clamp Swivel 17.0 (480.0) Wall Swivel Support Strut Figure 17.
  • Page 32 0.75 X 0.25 SLOT (11.9 X 6.4), 6X 7.00 (177.8) 1.012 3.50 (25.7) (88.9) 4.00 5.00 (101.6) (127.0) 7.00 0.50 (178.7) 0.812 (12.7) (20.6) 12.77 (324.3) 2.75 5.00 (69.9) (127.0) 4.00 6.50 (101.6) (165.1) 5/16-18 X 1-1/4 STUD 1.75 4X EQUALLY SPACED (44.5) ON A Ø4.75 (120.6) BC 0.50...
  • Page 33 7.25 4.75 (120.6) B. C. (184.2) 1.00 x 0.375, 4X (25.4 x 9.5) Ø 6.00 Ø 3.50 (Ø 88.9) (Ø 152.4) 24.25 (565.2) 2.81 Ø 0.44, 16X (7.14) TYP (Ø 11.1) 6.00 5.00 (152.4) (127.0) 4.42 0.50 3.31 (84.1) TYP (12.7) (112.3) 15.00...
  • Page 34: Quick Check

    Installation and testing of the camera system can be performed with the built-in Helios Web Interface ap- plication. The Helios Web Interface is designed to work with Internet Explorer (IE) 8 or 9. To view video properly in the web interface the signed ActiveX control must be installed in the 32-bit Microsoft® Internet Explorer®...
  • Page 35: Assigning The New Camera Ip Address

    CohuONVIFDiscovery software to find the camera on a network. The software is available as a free download at http://www.CohuHD.com/content/downloads. Under Software & Protocol Downloads see Setup & Test Applications. At Helios and 7500 Camera Series Discovery Tool click “download here.” See Section 4.6. 6X-1105D...
  • Page 36: Using The Cohuonvifdiscovery Software To Discover The Camera

    4.6 Using the CohuONVIFDiscovery Software to Discover the Camera • Download the software. See Section 4.5. Run the CohuONVIFDiscovery.exe file. Click to start it. • The CohuONVIFDiscovery window will be displayed. NOTE: Auto discovery feature uses network multicast packets and may not work through network routers. •...
  • Page 37: Checkout Procedure

    The default IP address assigned to the cameras at the factory is 192.168.2.150. For information on accessing the camera using the Helios Web Interface see Operation Manual 6x-1090. If the camera system does not operate when power is applied, check for: •...
  • Page 38: Maintenance

    5.0 Maintenance The system is intended for long-term unattended use, and maintenance requirements are minimal: • Clean exterior as needed. • Clean the front window on the camera head as needed. Use soft nonabrasive cloth, like terry cloth or microfiber cloth, and a foaming glass cleaner. If present, clean the wiper blade and inspect it. Replace the blade if necessary.
  • Page 39: Schrader Valve

    5.1.1 Schrader Valve The Schrader Valve is used to pressurize the housing. To maintain pressure in the barrel, add dry nitrogen to approximately 5 psi (34 kPa). 5.1.2 Pressure Relief Valve The Pressure Relief Valve limits the maximum pressure in the camera head to approximately 20 psi (138 kPa).
  • Page 40: Wiper Unit

    5.2 Wiper Unit 8800 is available with a wiper arm option to keep the camera head window clear in inclement weather. The wiper design allows for easy replacement of the wiper blade. 5.2.1 Wiper Blade Replacement To replace a worn or deteriorated wiper blade, use the following parts: •...
  • Page 41: Warranty

    6.0 Warranty Please refer to the CohuHD website for product warranty information: http://www.CohuHD.com/warranty/WarrantyStatement.pdf. Revision History Revision Date Comments Rev A 3/1/13 Initial release. The manual is revised to add: • warnings to comply with the European Rev B 5/30/13 Machinery Directive •...

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