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Pig DRM652 / 7848 Manual

Electric compactor with waste pump
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PIG
Model Numbers: DRM652 / 7848 - Electric Waste Compactor
DRM653 / 7849 - Electric Waste Compactor with Waste Pump
DRM654 / 7850 - Air Waste Compactor
DRM655 / 7851 - Spark Resistant Waste Compactor
DRM656 / 7852 - Spark Resistant Waste Compactor with Waste Pump
DRM345 / 7818 - Air Waste Pump Kit
N e w P i g
O n e Po r k Av e n u e • T i p t o n , PA 1 6 6 8 4 - 0 3 0 4
Waste Compactor Manual
®
Shown: DRM653/7849: Electric Compactor with Waste Pump

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Summary of Contents for Pig DRM652 / 7848

  • Page 1 Waste Compactor Manual ® Model Numbers: DRM652 / 7848 - Electric Waste Compactor DRM653 / 7849 - Electric Waste Compactor with Waste Pump DRM654 / 7850 - Air Waste Compactor DRM655 / 7851 - Spark Resistant Waste Compactor DRM656 / 7852 - Spark Resistant Waste Compactor with Waste Pump...

  • Page 2: Table Of Contents

    Table of Contents Introduction_______________________________________Page 3 Section I - Electric Compactors Setup Instructions _______________________________Page 4 Operating Instructions ___________________________Pages 5-6 Product Data Sheets _____________________________Pages 7-10 Exploded View ________________________________Page 11 Parts List _____________________________________Pages 12-14 Electrical Schematic for DRM652/7848 _____________Page 15 Electrical Schematic for DRM653/7849 _____________Page 16 Preventative Maintenance_________________________Page 17 Trouble Shooting Guide __________________________Page 17 Section II - Air Compactors...

  • Page 3: Introduction

    Compaction ratios ranged from a high of 6:1 to a low of 2:1. New Pig's Product Development Team has designed the following features to insure safe operation: an improved ram guard completely encloses the top of the drum and drum door interlocks prevent access during operation.

  • Page 4: Section I - Electric Compactors

    Section I - Electric Compactors 1 Setup Instructions 1) Remove PIG Waste Compactor from pallet and place on floor. ® 2) If desired, permanently mount the compactor to the floor using the pre-drilled holes in the base. Up to 1/2" floor anchors can be used. Floor anchoring not required for operation (anchors not included).

  • Page 5: Operating Instructions

    2 Operating Instructions Always wear the proper safety equipment when operating this unit. 1) Open safety cover. 2) Tilt unit back with drum in place to facilitate loading. 3) Return to upright locked position and close safety cover.
  • Page 6 4) Move directional lever on electric pump to the down position and depress operation button to compact. Continue to compact until the pump stops (reaching maximum pressure). 5) To raise the ram, release button to stop, move directional lever on electric pump to the up position and depress operation button.

  • Page 7: Product Data Sheets

    Product Data Sheet Item# DRM652 / 7848 • PIG ® Electric Compactor DESCRIPTION- An electric operated compaction device used to increase the amount of waste that can fit into a disposal drum. Packaging: 1 Box/Pallet Color: Black/Yellow Weight: 506 lbs.
  • Page 8 Item # DRM652 / 7848 Page 2 FEATURES/BENEFITS (Continued) • Automatic shut off / Unit will only run when the button is depressed. • Raised steel base plate under drum / Prevents the bottom of the drum from bowing under the pressure of compaction.
  • Page 9 Product Data Sheet Item# DRM653 / 7849 • PIG ® Electric Compactor With Waste Pump DESCRIPTION- An electric operated compaction device used to increase the amount of waste that can fit into a disposal drum. Includes a waste pump that allows removal of free standing liquids from the compaction process.
  • Page 10 Item # DRM653 / 7849 Page 2 FEATURES/BENEFITS (Continued) • Corrosion and chemically resistant / No metal parts coming in contact with liquids being pumped. • Tilt back frame / Allows drum to be filled with materials without having to move drum away from compactor.

  • Page 11: Exploded View

    4 Exploded View Electric Operated Compactors Revision: 3 2/19/98...

  • Page 12: Parts List

    5 Parts List ELECTRIC COMPACTOR(S) PARTS LIST Item Part Description DRM652/7848 DRM653/7849 Quantity Quantity 150123A Base Plate Locating Ring 150123-7 Steel Round Disc 600018 Pump Mount Plate 150134 Bottom Stop Plate 150136 Locating Pin 150138 Latch Cover 150141 Hinge Pin 600017 Electric Mounting Box 150137...
  • Page 13 Item Part Description DRM652/7848 DRM653/7849 Quantity Quantity P1105 0.055" Compression Spring F1048 #10-32UNF X 3/8" Button Head Screw F1204 1/4" X 1/4" with #10-32 UNF Thread F1347 5/16"-18UNC X 3/4" Carriage Bolt P1015 Hydraulic Cylinder (18" CRSS) F1468 3/8"-16UNC X 3/4" Carriage Bolt F1922 3/8"...
  • Page 14 Item Part Description DRM652/7848 DRM653/7849 Quantity Quantity F1053 #10-24UNC Star Lock Hex Head Nut F1704 Internal Star Lock Washer F1036 #8-32UNC X 1 1/2" Slotted Head Machine Screw F1057 #10-32UNF X 3/8" Hex Head Green Ground Screw F1035 #8 External Star Lock Washer P1024 4 X 2 Electrical Box F1069...

  • Page 15: Electrical Schematic For Drm652/7848

    6 Electrical Schematic for DRM652/7848...

  • Page 16: Electrical Schematic For Drm653/7849

    7 Electrical Schematic for DRM653/7849...

  • Page 17: Preventative Maintenance

    8 Preventative Maintenance 1) Check hydraulic oil level. Should be approximately 1" from top of filler hole. Use a general purpose medium weight hydraulic fluid. New Pig Item# DRM673 2) Check for loose nuts, bolts and pins. 3) Check Ram Plate to insure that it is secure to the hydraulic cylinder shaft. Run unit empty to full extension of the hydraulic cylinder.

  • Page 18: Section Ii - Air Compactors

    Section II - Air Compactors 1 Setup Instructions 1) Remove PIG ® Waste Compactor from pallet and place on floor. 2) If desired, permanently mount the compactor to the floor using the pre-drilled holes in the base. Up to 1/2" floor anchors can be used. Floor anchoring not required for operation (anchors not included).

  • Page 19: Operating Instructions

    2 Operating Instructions Always wear the proper safety equipment when operating this unit. 1) Open safety cover. 2) Tilt unit back with drum in place to facilitate loading. 3) Return to upright locked position and close safety cover.
  • Page 20 4) Move directional lever on air hydraulic pump to the down position and depress operation button to compact. Continue to compact until the pump stops (reaching maximum pressure). 5) To raise the ram, release button to stop, move directional lever on air hydraulic pump to the up position and depress operation button.

  • Page 21: Product Data Sheets

    Product Data Sheet Item# DRM654 / 7850 • PIG ® Compactor - Air DESCRIPTION - An air-driven hydraulic compaction device used to increase the amount of waste that can fit into a disposal drum. Packaging: 1 Box/Pallet Color: Black/Yellow Weight: 506 lbs.
  • Page 22 Item # DRM654 / 7850 Page 2 FEATURES/BENEFITS (Continued) • Drain holes in the ram plate / Allows liquid collected on the top of the ram plate to drain back into the drum when the plate is lifted. • Retaining pin / Keeps drum located and secure underneath ram. •...
  • Page 23 Product Data Sheet Item# DRM655 / 7851 · PIG ® Spark-Resistant Compactor DESCRIPTION - An air operated, spark-resistant compaction device used to reduce waste to a fraction of its original volume. Packaging: 1 Box/Pallet Color: Black/Silver Weight: 486 lbs. # Per Pallet: 1 Dimensions: Overall - 31 1/2”...
  • Page 24 Item # DRM655 / 7851 Page 2 FEATURES/BENEFITS (Continued) • Tilt back frame / Allows drum to be filled with materials without having to move drum away from compactor. • Raised aluminum base plate / Centers the drum under the ram plus it prevents the bottom of the drum from bowing under compaction force.
  • Page 25 Product Data Sheet Item# DRM656 / 7852 · PIG ® Spark-Resistant Compactor With Waste Pump DESCRIPTION - An air operated, spark-resistant compaction device used to reduce waste to a fraction of its original volume. Packaging: 1 Box/Pallet Color: Black/Silver Weight: 524 lbs.
  • Page 26 Item # DRM656 / 7852 Page 2 FEATURES/BENEFITS (Continued) • "Ram guard" covers the top of drum / Prevents any possible hand injuries. • Microswitch prevents use of compactor until cover is shut. • Safety interlock / Compactor will not run unless frame is locked into the upright position. •...

  • Page 27: Exploded View

    4 Exploded View Air Operated Compactors Revision: 1 11/6/97...

  • Page 28: Parts List

    5 Parts List AIR OPERATED COMPACTOR(S) PART LIST Item Part Description DRM654/7850 DRM655/7851 DRM656/7852 Quantity Quantity Quantity 150123A Base Plate Locating Ring 150123-7 Steel Round Disc 150141 Hinge Pin 150134 Bottom Stop Plate 150137 Top Stop Plate 150135 Pump Mount Bracket 150138 Latch Cover 150136...
  • Page 29 Item Part Description DRM654/7850 DRM655/7851 DRM656/7852 Quantity Quantity Quantity F1200 1/4" Star Lock Washer F1196 1/4" I.D. X 1" O.D. Flat Washer 155186 Garloc Bushing 214C Air Valve 1169X4S Male Swivel Elbow F1032 #8-32UNC X 1" Slotted Head Machine Screw F1031 #8-32UNC Hex Head Nut with Star Lock Washer F1923...
  • Page 30 Item Part Description DRM654/7850 DRM655/7851 DRM656/7852 Quantity Quantity Quantity F1220 1/4"-20UNC X 1" Brass Flat Countersink Allen Head P1088 1/2"Male Nipple with 1/2" Hose Barb P1089 1/2" Female Nipple with 1/2" Hose Barb P1086 Pump Model 66056-2A4 P1093 1/2" X 90 Degree Elbow (Brass) P1094 1/2"...

  • Page 31: Air Schematics

    6 Air Schematics DRM654/7850 & DRM655/7851 Air Schematic DRM656/7852 Air Schematic...

  • Page 32: Preventative Maintenance

    3) Check hydraulic oil level. Should be approximately 1" from top of filler hole. Use a general purpose medium weight hydraulic fluid. New Pig Item # DRM673 4) Check for loose nuts, bolts and pins. 5) Check Ram Plate to insure that it is secure to the hydraulic cylinder shaft. Run unit empty to full extension of the hydraulic cylinder.

  • Page 33: Trouble Shooting Guide

    8 Trouble Shooting Guide Hydraulic pump runs, but ram will not move. • Low air pressure - Air pressure should be between 80 PSI and 120 PSI. • Hydraulic fluid is low - Use a medium weight hydraulic fluid and fill to within 1" of the top of filler hole with the ram in the up position.

  • Page 34: Section Iii - Waste Pump

    Section III - Air Waste Pump 1 Optional Waste Pump Waste Pump Assembly Item# DRM345/7818...
  • Page 35 WASTE PUMP PARTS LIST DRM345 Item No. Part No. Description Quantity 150123 Base Plate 150140 Rear Pivot 150150 Pump Guard 666053-311 Diaphragm Pump 150146 Hose F1938 3/8" x 1 1/2" Pipe Nipple A116-6 3/8" Ball Valve DRM345-8 3/8" x 48" Black Air Hose DRM345-9 1/2"...

This manual is also suitable for:

Drm653 / 7849Drm654 / 7850Drm655 / 7851Drm656 / 7852Drm345 / 7818

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