Andersen MSS-009B/A Service Manual

Casement and perma-shield casement windows accessories

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Sash Replacement

for Andersen® 400 and 200 Series Casement and Perma-Shield

Manufactured 1966 to Present

Thank you for choosing Andersen.

For questions call 1-888-888-7020 Monday - Friday, 7 a.m. to 7 p.m. and Saturday, 8 a.m. to 4 p.m. central time. For more information

and/or guides visit ande rsenwind ow s .co m.

Please leave this guide with building owner.

▶ Read guide from beginning to end before starting installation. Read all warnings and cautions during unit installation.

• For standard size sash, use dash (

• For custom-size sash, use measurements indicated in step for hardware locations.

▶ Tape broken glass before removal to reduce glass fragmentation.

▶ Keep all hardware parts and screws for reuse.

Use caution when working at elevated

heights and around unit openings. Follow

manufacturers' instructions for ladders

and/or scaffolding. Failure to do so may

result in injury or death.

) and Circular (

) marks on the sash for hardware locations.

Follow manufacturers' instructions for hand

or power tools. Always wear safety glasses.

Failure to do so may result in injury and/or

product damage.

Casement Windows

Windows and doors can be heavy. Use safe lifting

techniques and a reasonable number of people

with enough strength to lift, carry and install

window and door products to avoid injury and/or

product damage.

000 3 9 1 1 B C

Revised 04/11/12

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Summary of Contents for Andersen MSS-009B/A

Page 1 Sash Replacement for Andersen® 400 and 200 Series Casement and Perma-Shield Casement Windows ® Manufactured 1966 to Present Thank you for choosing Andersen. For questions call 1-888-888-7020 Monday - Friday, 7 a.m. to 7 p.m. and Saturday, 8 a.m. to 4 p.m. central time. For more information and/or guides visit ande rsenwind ow s .co m.
Page 2 Sash Replacement Guide Sash must be supported during When drilling into the Sash, Wear gloves, safety glasses goggles entire removal and installation or eye shields when handling glass. drill only 1/8" deep to avoid procedures. Failure to support Sash Tape broken glass with filament or penetrating the glass area or may result in injury or product drilling through the Sash.
Page 3 Sash Replacement Guide Split Arm SECTION Component Identification September 1998 to Current Waterbar Parts Included Weatherstrip (1) Sash (custom sizes will not be pre-marked (Located on for hardware placement) Top of Sash) (1) Installation Guide Installation Tools Needed: Casement Sash •...
Page 4 Sash Replacement Guide Straight Arm Component Identification SECTION May 1995 through September 1998 Waterbar Parts Included Weatherstrip (Located on (1) Sash Top of Sash) (1) Installation Guide Casement Sash Installation Tools Needed: • Safety Glasses • Phillips Screwdriver • Pliers Sash Channel •...
Page 5 Sash Replacement Guide Stationary SECTION Component Identification 1966 through Present Waterbar Weatherstrip Parts Included (Located on (1) Sash Top of Sash) (1) Installation Guide Casement Sash Installation Tools Needed: • Safety Glasses Additional Parts Required 1966 through April 1995, May 1995 through •...
Page 6 Sash Replacement Guide SECTION 1. Remove Sill Stop Pry Bar • Break varnish or paint seal by scoring between Sill Stop and Extension Jamb with a utility knife. • Pry under Sill Stop from the exterior to remove Exterior Sill Stop. Use care to avoid damaging Sill Stop. Sill Stop •...
Page 7 Sash Replacement Guide SECTION 5. Attach Operator Channel Waterbar Weatherstrip (Located on Top of Sash) Dash ( ) and Circular ( ) marks on the Sash are DIM. "A" Operator Channel predrill locations for standard size sash. Use only the mark indicated in each instruction. These marks are NOT used in Step 5 for Operator Interior Side Up Channel location.
Page 8 Sash Replacement Guide SECTION 1. Remove Stopper Screws Stopper • Open the Sash to about 30° and remove the Stopper Screw 30° Exterior Screws from the Top and Bottom Hinge Channel. • Keep screw for reuse. Interior Top View 2. Release Operator Arm Sash Bracket Operator Arm Clip Releasing Operator Arm allows Sash to swing freely.
Page 9 Sash Replacement Guide SECTION 6. Attach Sash Bracket Waterbar Weatherstrip (Located on Top of Sash) Dash ( ) and Circular ( ) marks on the Sash are predrill locations for standard size sash. For custom-size sash, use measurements shown. Use only the mark indicated in each instruction. 3-9/16"...
Page 10 Sash Replacement Guide SECTION 1. Remove Sill Stop Pry Bar • Break varnish or paint seal by scoring between Sill Stop and Extension Jamb with a utility knife. • Pry under Sill Stop from the exterior to remove Exterior Sill Stop. Use care to avoid damaging Sill Stop. •...
Page 11 Sash Replacement Guide SECTION 5. Attach Operator Channel Waterbar Weatherstrip (Located on Top of Sash) Dash ( ) and Circular ( ) marks on the Sash are DIM. "A" Operator Channel predrill locations for standard size sash. Use only the mark indicated in each instruction. These marks are NOT used in Step 5 for Operator Interior Side Up Channel location.
Page 12 Sash Replacement Guide SECTION 1. Remove Stopper Screws 30° • Open the Sash to about 30° and remove the Stopper Exterior Screws from the Upper and Lower Hinge Channel. • Keep screws for reuse. Stopper Screw Interior Top View 2. Release Operator Arm Sash Bracket Limited Vent Operator Arm Clip...
Page 13 Sash Replacement Guide 6. Attach Sash Bracket SECTION Waterbar Weatherstrip (Located on Top of Sash) Dash ( ) and Circular ( ) marks on Sash indicate predrill locations. Use only the mark indicated in each instruction. • Position replacement Sash, interior side up, with top Sash of Sash facing away.
Page 14 Sash Replacement Guide 9. Install New Sash Stud Clip • Position Sash in frame opening and reverse procedure, Steps 4, 3, 2, and 1. • Slide Top and Bottom Hinge Shoes onto Hinge Chan- nels towards frame's side jamb. • Insert and secure previously removed Stopper Screws in the Top and Bottom Hinge Channel.
Page 15 Sash Replacement Guide SECTION 1. Remove Sill Stop Pry Bar • Break varnish or paint seal by scoring between Sill Stop and Extension Jamb with a utility knife. • Pry under Sill Stop from the exterior to remove Sill Exterior Stop.
Page 16 Sash Replacement Guide SECTION 5. Attach Operator Channel Waterbar Weatherstrip (Located on Top of Sash) The Dash ( ) and Circular ( ) marks on the Sash DIM. “A” Operator Channel are locations for predrilling. Use only the mark indicated in each instruction. These marks are NOT used in Step 5 for Operator Channel location.
Page 17 Sash Replacement Guide 1. Remove Stopper Screws SECTION Stopper Screw Sash • Open the Sash to about 30° and remove the Stopper Screws from the Upper and Lower Hinge Channel. Exterior • Keep screws for reuse. Interior Top View 2. Release Split Arm Stud Clip Limited Ventilation Control Plate Releasing Operator Arm allows Sash to swing...
Page 18 Sash Replacement Guide 5. Attach Hinges SECTION Sash are designed for universal replacement. The Dash ( ) and Circular ( ) marks on the Sash are locations for predrilling. Use only the mark indicated Bottom Hinge in each instruction. (Black Shoe) •...
Page 19 Sash Replacement Guide 1. Remove Stopper Screws SECTION • Open the Sash to about 30° and remove the Stopper Screws from the Top and Bottom Hinge Channel. Stopper • Keep screws for reuse. Screw Exterior Interior Top View 2. Remove Sash Use extreme care when working around window Releasing the Operator Arm allows the Sash to opening.
Page 20 Sash Replacement Guide SECTION 4. Attach Hinges Sash are designed for universal replacement. The Dash ( ) and Circular ( ) marks on the Sash are locations for predrilling. Use only the mark indicated in each instruction. Bottom Hinge has Brown or Black Shoe •...
Page 21 Sash Replacement Guide 6. Attach Keepers SECTION • Position Keeper(s) on Sash according to location on old Sash. • Predrill through ( ) mark(s) 1/8" deep with a 3/32" Keeper(s) drill bit, using Keeper(s) as a template. Note the open part of the Keeper faces away from the glass.
Page 22 Sash Replacement Guide SECTION 1. Determine Vintage of Unit • Determine vintage of unit, by date on glass, pre or post April 1995. • Locate unit size in chart below. The number in center of unit determines amount of clips required, marks on Sash indicate clip location. •...
Page 23 Sash Replacement Guide 1966 through April 1995 and December 1998 to Present 1. Remove Sash Stops and Remove Sash Use extreme care when working around window Windows and doors can be heavy. Use safe lifting opening. Never leave a window opening unattended, techniques and a reasonable number of people with especially when children are present.
Page 24 Sash Replacement Guide May 1995 through December 1998 1. Remove Sash Stops and Remove Sash Use extreme care when working around window Windows and doors can be heavy. Use safe lifting opening. Never leave a window opening unattended, techniques and a reasonable number of people with especially when children are present.

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