Table of Contents
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Table of Contents
Related Manuals for Allied 495
Summary of Contents for Allied 495
- Page 1 OperatOr and parts Manual Loader Models 495, S495 122011 P3690...
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Page 3: Table Of Contents
Table of Contents - 495 & S495 Loader Table of Contents Introduction ..........................4 • Terminology ........................4 • Hydraulic (Hose Kit) ......................5 Specifications ..........................6 Safety ............................8 • Safety ..........................8 • General Safety ........................9 • Installation ........................9 • Safety Decals ........................10 • Important Precautions ....................11 Operation ...........................12... -
Page 4: Introduction
With one of the largest mounting kit application lists in the industry, there is an Allied front-end loader available for nearly every tractor, large or small, new or old. Custom colors are available to match all tractor brands which adds resale value and visual appeal. -
Page 5: Hydraulic (Hose Kit)
Safety - 495 & S495 Loader Hydraulic (Hose Kit) Hose Kit “A” Loader powered by the tractor remotes. Consists of four hoses leading from loader tubing to tractor remote couplers Hose Kit “B” Loader operated by an external OC or CC valve that is powered from the tractor remotes. -
Page 6: Specifications
Specifications - 495 & S495 Loader Specifications... - Page 7 Specifications - 495 & S495 Loader Model number: 495 Mounting height: 36" (nominal) Typical range: 33" - 39" Description Bucket Lift Bore 2.50" 2.50" 1.50" 1.50" Stroke 20.63" 20.63" A - Maximum lift height to pivot point (full height): 130" (11.0') B - Clearance with bucket dumped: 100.4"...
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Page 8: Safety
Safety - 495 & S495 Loader Safety Safety Instructions Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Make these practices a working part of your safety program. Be certain that everyone operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions. -
Page 9: General Safety
Safety - 495 & S495 Loader General Safety Instructions • Have a first-aid kit available for use and know how to use it. • Have a fire extinguisher available, stored in a highly visible location, and know how to use it. -
Page 10: Safety Decals
Safety - 495 & S495 Loader Safety Decals... -
Page 11: Important Precautions
Safety - 495 & S495 Loader Important Precautions... -
Page 12: Operation
Operation - 495 & S495 Loader Operation Operation General Operating Notes: Refer to tractor Operator's Manual for Operating information on the tractor's hydraulic system. Hydraulic systems using auxiliary valves should have them located for easy reach from the tractor seat. Hoses should be connected in such a manner that pushing forward on valve handles lowers... -
Page 13: Operating Suggestions For Loading
Operation - 495 & S495 Loader Operating Suggestions for Loading When handling heavy loads, be sure to lower lift arms slowly. This is known as feathering the hydraulic lever. If load is lowered too fast and stopped suddenly, excessive shock loads are created which can damage loader or tractor. -
Page 14: Operating Suggestions For Backfilling
Operation - 495 & S495 Loader Operating Suggestions for Backfilling DO THIS Backgrade work surface with a loaded bucket. When backfilling approach pile with a flat Release all pressure on lift cylinders so full bucket. Leave dirt in bucket. Dumping on each weight of bucket is scraping ground. -
Page 15: Attaching The Loader To Your Tractor
Operation - 495 & S495 Loader Attaching the Loader to Your Tractor Postions the tractor as centrally as possible and drive, using lowest gear possible, into the loader frame until hoses can be connected. 2. Couple up the hydraulic hose lines to the loader or tractor valve ensuring proper function (see... - Page 16 Operation - 495 & S495 Loader Continue to drive the tractor forward until the subframe uprights are seated in the boot. 8. Secure the subframe uprights with the bolts and washers. Torque 500 ft-lb. When mounting for the first time, the front hook...
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Page 17: Removing The Loader From Your Tractor
Operation - 495 & S495 Loader Removing the Loader from Your Tractor When removing the loader, it must be fitted with a bucket or other WARNING suitable attachment to give the frame stability after removal. If this is not done, the frame will not remain standing. - Page 18 Operation - 495 & S495 Loader 4. Roll back the bucket slightly and simultaneously extend or retract the lift cylinders to free hooks from spools. Then slowly back up the tractor. 5. Once the subframe is clear of the boot and the hook is clear of the mounting boss, roll back the bucket all the way.
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Page 19: General Instructions
General Instructions - 495 & S495 Loader General Instructions As with any piece of equipment, the care with which your loader is operated and maintained will greatly affect it’s life and the safety of the people using it. Keep all pivots well lubricated for longer bushing life. Inspect every 500 hours of operationfor wear. -
Page 20: Tsl General Note And Instructions
Operation - 495 & S495 Loader TSL General Note and Instructions The true self leveling system (TSL) utilizes mechanical linkages to maintain bucket level while raising and lowering. The pivot plate weldment, leveling tubes and linkages have been developed to ensure that the bucket remains at the same position throughout its range of motion. -
Page 22: Troubleshooting
Troubleshooting - 495 & S495 Loader Troubleshooting Problem Possible Cause Remedy Check connections and Quick couplers leaking compatibility or replace Hydraulic oil too heavy Change or replace filter Oil filter plugged Clean or replace filter Hydraulic pump worn Repair or replace pump... - Page 23 Troubleshooting - 495 & S495 Loader Problem Possible Cause Remedy Improper hydraulic pump Repair or replace pump operation Load is greater than boom Check loader specifications lift capacity Insufficient lift capacity Internal boom cylinder Replace any worn parts and leakage...
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Page 24: Maintenance
Maintenance - 495 & S495 Loader Maintenance Lubrication Lubricate tractor hydraulic unit as indicated in tractor operator's manual. Keep bushings on lift arm pivots and cylinders well lubricated. Use high-grade lithium grease every 8 hours of operation. NOTE: Frequent greasing will prevent contaminants from migrating between the pins and bushings... -
Page 25: Bolt Torque
Bolt Torque - 495 & S495 Loader Bolt Torque Checking Bolt Torque The tables shown below give correct torque values for various bolts and hex bolts. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. -
Page 26: Parts
Parts - 495 & S495 Loader Sub Frame Assembly... - Page 27 Parts - 495 & S495 Loader Item Part # Description S495 31607 495 Sub Frame Weldment Left 31606 495 Sub Frame Weldment Right 31611 495 S Sub Frame Weldment Left 31610 495 S Sub Frame Weldment Right 113253 Hook Weldment...
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Page 28: Main Frame Assembly And Parts List
Parts - 495 & S495 Loader Main Frame Assembly... - Page 29 Parts - 495 & S495 Loader Item Part # Description Qty 495 Qty 495S 31605 495 Main Frame Weldment 31609 S495 Main Frame Weldment 24296 Quick Attach Weldment Left 24297 Quick Attach Weldment Right 112798 Tube Cross Qtach 108827 Pin Weldment...
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Page 30: Hydraulic Plumbing Assembly And Parts List
Parts - 495 & S495 Loader Hydraulic Plumbing Assembly... - Page 31 Parts - 495 & S495 Loader Item Part # Description 24458 2.5 Dia. x 20.63 Cyl. Assy. Bucket 24476 2.5 Dia. x 20.63 Cyl. Assy. Lift 812973 3/8 x 12" Hose 3/4 Morb x 3/4 Swfjic 811572 3/8 x 15" Hose 3/4 Morb x 3/4 Swfjic 812703 3/8 x 22"...
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Page 32: Assembly
Assembly - 495 & S495 Loader Assembly Hydraulic Cylinder Assembly Item Description Bucket Cylinders Lift Cylinders Diameter 2.50" 3.00" 2.50" 3.00" Length of Stroke 20.63" 20.63" 20.63" 20.63" Retracted Length 33.00" 33.00" 38.00" 38.00" Extended Length 53.63" 53.63" 53.63" 53.63"... -
Page 33: Pre-Delivery Check List
Safety - 495 & S495 Loader Pre-delivery Check List Before delivering this equipment please complete the following check list. __ 1. The loader has been installed using the appropriate mounting kit for the tractor and loader. __ 2. The hydraulic system installed is appropriate for the tractor and loader. -
Page 34: Warranty
Repair Parts Limited Warranty Buhler Industries Inc. warrants Allied by Farm King replacement parts purchased after the expiration of the Buhler Industries Inc. Limited Warranty, and used and serviced as provided for in the Operator’s Manual, to be free from defects in materials or workmanship for a period of thirty (30) days from the invoice date for the parts. - Page 35 Warranty Requirements To be covered by warranty, each Allied by Farm King new product must be registered with Buhler Industries Inc. within thirty (30) days of delivery to original retail purchaser. If the customer decides to purchase replacement components before the warranty disposition of such components is determined, Buhler Industries Inc.
- Page 36 Warranty - 495 & S495 Loader (Note that some provinces or states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations and exclusion may not apply to you.) This warranty gives you specific legal rights and you may also have other rights, which vary from province to province or state to state.
- Page 38 www.farm-king.com www.farm-king.com 1330 43rd Street NW Fargo, North Dakota USA 58102 Ph.: 701.282.7014 | Fax: 701.282.5865 E-mail: info@buhler.com www.farm-king.com Equipment shown is subject to change without notice. ©2011 Buhler Trading Inc. Printed in USA. TSX:BUI a division of Buhler Industries Inc.
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