Table of Contents
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Table of Contents
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Summary of Contents for Pop ProSet 2500 Series
- Page 1 Rivet Tool ProSet 2500 Series ® Maintenance Manual...
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Page 2: Table Of Contents
Al: Aluminum, St: Steel, SS: Stainless Steel, Cu: Cooper, Mo: Monel (*) Use FAN275-028 Jaw pusher set up. (**) Use DPN275-027 Jaw pusher set up. (†) Exclude MultiGrip™ Page 2 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... -
Page 3: Safety Instructions
16. Wash hands if exposed to hydraulic fluid or lubricant. 17. Keep hair, fingers and loose clothing away from moving parts of the tool. Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 3... -
Page 4: Specifications
PSA075508P [1 ¾ oz. (54 g)] Note: For best results and long service life, use dry, filtered air supply. (**) Note: See lubricant safety information. Page 4 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... -
Page 5: Proset 2500 Tool Dimensions
.811” (20.6 mm) 2.15” (54.5 mm) 1.85” (47 mm) 10.20” (259 mm) ® ProSet 2500 MCS 3.11” (79 mm) 3.46” (88 mm) Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 5... -
Page 6: Common Nosepieces
OS Slider in the by sliding OS Slider in the direction shown (up). direction shown (down). OS Slider Page 6 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... -
Page 7: Front End Service
Housing Nut securely against the O-Ring. If the Nut is inside surface of the Jaw Guide. not tightened sufficiently against the O-Ring there may be a loss of suction. Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 7... -
Page 8: Mandrel Collection System (Mcs) - Proset 2500 Mcs
Clean and remove debris from all components. Collector End Nut (106) Collector End Cap (105) Collector Body (101) Collector End (104) Collector Silencer (103) Page 8 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... -
Page 9: Tool Assembly Torque Requirements
31 - 35 ft-lbs (42 - 48 N-m) DPN907-003 Socket Head Cap Screw 46 - 51 in-lbs (5.2 – 5.8 N-m) See exploded Tool Diagram Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 9... -
Page 10: Proset 2500/2500Mcs Diagram
These items require Loctite 242 adhesive. (†) These items have a specific tightening torque as indicated in the “Tool Assembly Torque Requirements” table. Page 10 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... - Page 11 These items require Loctite 242 adhesive. (†) These items have a specific tightening torque as indicated in the “Tool Assembly Torque Requirements” table. Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 11...
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Page 12: Parts List
J Valve Rod DPN239-069 EXT Silencer DPN900-013 O-Ring DPN239-071 Valve Stopper DPN239-120 Fitting DPN239-121 Air Tube FAN239-074 S.V Case Assembly DPN900-014 O-Ring Page 12 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... - Page 13 PRT5250-99 Fitting for 4 size rivets FAN275-134 ProSet® 2500 MCS Retrofit Kit Contains: DPN239-119 End Cap Plate FAN275-035 Collector Assembly Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 13...
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Page 14: Hydraulic Oil Charging Procedure
Backup Ring (19) Sleeve Lower (51) Air Piston Assembly (57) Sleeve Lower (51) Air Piston Assembly (57) Fill Screw (45) Page 14 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... -
Page 15: Maintenance
Once a week or when MCS suction will Clean Collector Silencer pull spent mandrels into Collector. Note: Only use Emhart specified greases and lubricants Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 15... -
Page 16: Safety Data
Please refer to the actual MSDS for complete safety and handling ventilation. Keep away from open information. These can be obtained from the point of purchase. flames and high temperatures. Page 16 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... -
Page 17: Troubleshooting
Clean or change Silencer. LOW VACUUM Collector is full of mandrels. Discard the mandrels. Insufficient air pressure. Adjust air supply pressure. Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 17... -
Page 18: Ec Declaration Of Conformity
Following the provisions of the Machine Directive 98/37/EEC which replaces Directive 89/392/EEC and its amending Directives 91/368/EEC, 93/44/EEC and 93/68/EEC. Signed: ____________________________________ Eymard Chitty, Vice President, R&D Birmingham 1 , July 2007 Page 18 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... - Page 19 Notes Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 19...
- Page 20 SE-701 44 Örebro, Sweden Tel. +46 19 2058000 Fax. +46 19 260038 United Kingdom 177 Walsall Road Perry Barr Birmingham, B42 1BP United Kingdom Tel. +44 (0) 121 331-2460 Fax. +44 (0) 121 356-1598 ©2007 Emhart Teknologies www.emhart.com P534 Rev. 1 (08/07)
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