Summary of Contents for Deger Energie DEGERtraker 3000NT
- Page 1 Assembly Instruction DEGERtraker 3000NT DEGERtraker 3000HD DEGERtraker 5000NT DEGERtraker 5000HD DEGERtraker 6000NT DEGERtraker 7000NT DEGERtraker 9000NT Effective 2012-07-01...
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Page 2: Table Of Contents
Trouble shooting......................... Page VII-1 Maintenance........................Page VII-2 Fault report......................... Page VII-3 Please pay attention to the instructions on Page I-1 and I-2! Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 List of content... -
Page 3: Part I Basics
(the serial number of the defect system must be included in the report) Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01... -
Page 4: Security Advices
40 dB(A) Reference value: 40 dB(A) corresponds to: - tweet of a bird - usual background sound level in a house Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page I-2... -
Page 5: Short Assembly Instruction
3rd step Assembly of base frame ______________________________________________________________________________________ 4th step Assembly of Elevation motor ______________________________________________________________________________________ 5th step Assembly of modules and control unit Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page I-3... -
Page 6: Scope Of Delivery
In t he packing list you also can f ind t he corresponding it em number. 6900006 Sliding nut M6 20x20x5 Solar module Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page I-4... - Page 7 Pos. 16: Sliding nut M8 Pos. 17: Bolt M8 Pos. 18: Clamp plate Pos. 19: Bolt M6 Pos. 20: Sliding nut M6 Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page I-5...
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Page 8: Part Ii Foundation And Mast
Lay bottom layer of wire-mesh steel Q257A Item1 into the formwork (cut into the formwork) Insert a spacer to ensure minimum concrete coverage (5 cm). Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01... - Page 9 Flexible rubber cables Junction box Conduit Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page II-2...
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Page 10: Assembly Of The Mast
The calculations are to be assigned to a local structural engineer who is responsible for the present building! Dimensions: Free standing tracker: Tracker building integrated: Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page II-3... -
Page 11: Dimensions
Special foundation plans (also for Canada and USA) can be made available on request!! The total length of the mast 6,0m and 8,0m are only available in Europe! Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01... -
Page 12: Part Iii Structure
As the boomerang is operating the end-limit-switch and with this the final position of the east-west-axis is set, an exact arrangement is necessary. The position of the bore holes is irrelevant. Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page III-1... -
Page 13: Assembly Boomerang And Limit Switch
Make sure that the switch flag terminals make contact upon operation of the boomerang and that the rotation movement is stopped. Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page III-2... - Page 14 Detailed view from below: (sectional view) Tension rod with M12 thread on both sides Washer M12 Nut M12 Lock nut M12 Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page III-3...
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Page 15: Assembly Base Frame
DEGERtraker 5000NT 383 kg DEGERtraker 5000HD 600 kg DEGERtraker 6000NT 650 kg DEGERtraker 7000NT 665 kg DEGERtraker 9000NT 675 kg down Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page III-4... - Page 16 M24x180. A list of suitable lubricants you find on page VII-3. Mounting the modules on the base frame beforehand is not permitted!! Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01...
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Page 17: Assembly Elevation-Motor (Emo)
- The cable connections for the elevation motor must be at the bottom! - In both holding fixture points the Elevation motor must be movable. Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01... - Page 18 Use a 12V or 24V batterie (for ex. suitable for a batterie-driven drill) for the head of the drive. Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01...
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Page 19: Part Iv Module Carry System
Alu profile F-SET-X via the sliding nuts. The two screws are to be tightened with a torque of 40NM. Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page IV-1... -
Page 20: Degertraker 5000Nt / 5000Hd
- 2 aluminium profiles for each row of modules - attend the connecting socket on the backside of the modules 2nd step: Assembly of aluminium profiles see Page IV-6! Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page IV-2... -
Page 21: Degertraker 6000Nt
- 2 aluminium profiles for each row of modules - attend the connecting socket on the backside of the modules 2nd step: Assembly of aluminium profiles see Page IV-6! Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page IV-3... -
Page 22: Degertraker 7000Nt
- 2 aluminium profiles for each row of modules - attend the connecting socket on the backside of the modules 2nd step: Assembly of aluminium profiles see Page IV-6! Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page IV-4... -
Page 23: Degertraker 9000Nt
- 2 aluminium profiles for each row of modules - attend the connecting socket on the backside of the modules 2nd step: Assembly of aluminium profiles see Page IV-6! Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page IV-5... -
Page 24: Assembly Of Aluminium Profiles And The Modules
The scope of delivery from DEGERenergie does not include module specific mounting hardware. Assembly of the modules is permitted only on the already-assembled base frame. Module assembly beforehand is not permitted. Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page IV-6... -
Page 25: Assembly Of The Modules
AFFIX WARNING NOTICE The delivered warning notice has to be affixed to the mast of every system well observable. Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page IV-7... -
Page 26: Assembly Inverter Holding (Optional)
Hang up the inverter holding plate directly at the traverse of the rotating head. Save the plate against lift-off by using the framing square, bolts M8x20 and nut M8 and washer. bolt M8x20 nut M8 and washer Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page IV-8... -
Page 27: Part V Control Unit
DEGERconecter – then the module surface should rotate in the direction of the non-covered sensor cell. Otherwise change connection 3 / 4 Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01... -
Page 28: Data Sheet Energy Converter 6
5 to 10 mm. Motor EL connection Grid connection Motor AZ connection DEGERconecter AZ connection External connection (CCB III) DEGERconecter EL connection Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page V-2... -
Page 29: Data Sheet Central Control Box Ii
Connection option for wind cable cross section of 3.5 mm to 7 mm. monitor Grid connection Energy converter connection (not included in delivery) Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page V-3... - Page 30 3.5 mm to 7 mm. Connection option for wind monitor Grid connection Energy converter connection (not included in delivery) Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page V-4...
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Page 31: Connecting Energy Converter To Central Control Box
10A B or 6A C. It must also be possible for the Control Box to be cut off from the supply voltage by means of a safety cut-out switch 3A B. The safety cut-out switch must be readily accessible. Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page V-5... -
Page 32: Degercontrolsystem To Degertraker
Energy Converter next Energy Converter 3x1mm² 4x0,5mm² 7x0,5mm² Evaluation unit Central Control 3x1mm² Power distribution 100 - 240 V AC Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page V-6... -
Page 33: Ccb And Wind Guard, Sunlight Sensor, Security Sensor
The Security Sensor is installed on the underside of the module. A detailed assembly instruction is appended to the Security Sensor. Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page V-7... -
Page 34: Functional Characteristics - Arrangement Check
The control unit is designed to work preferably efficiently and only to do activities that cause a direct increment of the solar yield. Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01... -
Page 35: Part Vi Certificates
DIN 42025 DIN 40050-2 DIN 1055-1 DIN 1055-4 DIN 18800 DIN 4149 (04/2005) Manufacturer DEGERenergie GmbH Industriestraße 70 D-72160 Horb Horb, 01.07.2012 Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page VI-1... -
Page 36: Declaration Of Commitment
The German version of this declaration is legally binding. Translations into other languages serve only for a better comprehension. DEGERenergie GmbH Industriestrasse 70 72160 Horb www.degerenergie.com ___________________________________ (Artur Deger, CEO) Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page VI-2... -
Page 37: Report Of Implementing
4 weeks of commissioning (at the latest 3 months after delivery) to DEGERenergie GmbH +49 7451 5391410 service@degerenergie.com or sent by e-mail to www.degerenergie.com The protocol is ready for download at Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page VI-3... -
Page 38: Part Vii Trouble Shooting / Maintenace
When voltage supply is imperative for checking the system, injuries of persons have to be prevented by appropriate actions. Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01... -
Page 39: Maintenance
The systems are filled up ex works with a specially grease, which is not mixable with other greases. That Grease in cartridge KG-2-3-B can be obtained by DEGERenergie. Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page VII-2... -
Page 40: Fault Report
Please provide a phone number to contact you. RECALL-NUMBER: ________________________ (required) Fault report from ___.___.______ Assembly Instruction DEGERtraker 3000NT / 3000HD / 5000NT / 5000HD / 6000NT / 7000NT / 9000NT 2012-07-01 Page VII-3...
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