Philips VL440 User Manual
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Philips VL440 User Manual

400/700/800 series luminaires
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  • Page 2 Vari-Lite assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual. All information and graphics are property of Philips Vari-Lite, a Philips group company, 10911 Petal Street Dallas, Texas 75238 USA. Version as of: 31 October 2013 Part number: 02.9687.0001 C...
  • Page 3 To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548), +1-214-647-7880, or entertainment.service@philips.com and request a Return Material Authorization (RMA) for warranty service. You will need to provide the model and serial number of the item being returned, a description of the problem or failure and the name of the registered user or organization. If available, you should have your sales invoice to establish the date of sale as the beginning of the warranty period.
  • Page 4 EC Declaration of Conformity We, Philips Lighting B.V., 10911 Petal Street, Dallas, Texas 75238, declare under our responsibility for the products contained herein are in conformity with the essential requirements of the following...

  • Page 5: Safety Notice

    FOUND BELOW. WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE 1. VARI❋LITE luminaires have been designed for use with specific lamp types. The VL440 / VL770 / VL880 luminaire requires a certain type of lamp (see “Replacement Items/Accessories” on page 9 for all lamp types).
  • Page 6 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE TO UV RADIATION 1. Many VARI❋LITE luminaires use a lamp that produces UV radiation. DO NOT look directly at lamp.
  • Page 7 OREWORD Sicherheitshinweise Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und Vorsichtsmaßnahmen ein.
  • Page 8 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL WARNUNG: HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG 1. Viele VARI❋LITE-Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt. SCHAUEN SIE NICHT direkt in die Lampe. 2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linsen oder Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare...
  • Page 9 OREWORD Notes de sécurité Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité contenues dans ce guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.
  • Page 10 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS UV 1. Plusieurs luminaires VARI❋LITE utilisent une lampe qui produit des rayons UV. NE PAS fixer son regard sur la lampe.
  • Page 11 OREWORD Aviso sobre Seguridad Es muy importante leer TODA la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto. Los símbolos de seguridad usados en este manual son los siguientes: CUIDADO, indica posibles daños al producto.
  • Page 12 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL ADVERTENCIA: INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN EXCESIVA DE RADIACIÓN ULTRA VIOLETA 1. Muchas luminarias VARI❋LITE usan un tipo de lámpara que produce radiación UV. NO mire directamente a la lámpara.
  • Page 13 OREWORD 02.96 87.000 1 C 31 Octo be r 20 13...
  • Page 14 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL 31 Octo be r 20 13 02 .9 687 .00 01 C...

  • Page 15: Table Of Contents

    ABLE OF ONTENTS Table of Contents Introduction About This Manual ...................... 1 Additional Documentation................... 2 Text Conventions ......................2 Customer Service ......................3 Chapter 1. Description Features Overview........................6 Components Included Items......................8 Replacement Items/Accessories................... 9 Luminaire Components....................10 Chapter 2. Installation Power and Data Cabling Requirements Power .........................
  • Page 16 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Rotating Gobo Wheel ..................31 Fixed Gobo Wheel....................33 DMX Operation Iris Operation ......................35 Important Notes and Warnings................35 Iris Selection / Configuration Operation ............. 35 Zoom Assembly Operation - Edge Tracking .............
  • Page 17 ABLE OF ONTENTS Printed Circuit Boards (PCBs) ................79 Troubleshooting Error Messages......................80 Troubleshooting Guide....................81 Routine Maintenance Lamp Removal and Installation ................. 82 Fixed Color Wheel Filter Removal and Installation ..........84 Rotating Gobo Removal and Installation..............86 Fixed Gobo Removal and Installation ............... 89 Cleaning Optical Lenses and Filters ................
  • Page 18 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL 31 Octo be r 20 13 02 .9 687 .00 01 C...

  • Page 19: Introduction

    About This Manual This manual provides necessary information regarding safety, installation, operation and routine maintenance for VARI❋LITE VL440 / VL770 / VL880 Luminaires. Familiarizing yourself with this information will help you to get the most out of your product. WARNING: It is important to read ALL accompanying safety and installation instructions to avoid damage to the product and potential injury to yourself or others.

  • Page 20: Additional Documentation

    ❋ VARI LITE® - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Additional Documentation Note: Performing maintenance procedures may void the product warranty. Refer to the Vari-Lite Limited Warranty card included in the product shipping package for more information.

  • Page 21: Customer Service

    Contact an Authorized Service Center or Contact the Vari-Lite Customer Service Department, 7am - 6pm CST Monday through Friday, at the following: phone: 1-877-VARI-LITE (1-877-827-4548) or +1-214-647-7880 e-mail: entertainment.service@philips.com Additional Resources For additional resources and documentation, please visit our website at www.vari-lite.com and follow the Support link.
  • Page 22 ❋ VARI LITE® - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Notes 31 Octo be r 20 13 02 .9 687 .00 01 C...

  • Page 23: Chapter 1. Description

    HAPTER Description This chapter contains descriptions of luminaire features and components, along with a list of accessories which are available. • Features • Components 02.96 87.000 1 C 31 Octo be r 20 13...

  • Page 24: Features

    VL440 / VL770 / VL880 Luminaire feature highlights: • Color Mixing System: • VL440, VL770, and VL880 Spot: A three filter CYM cross- fading mechanism plus a fixed color wheel with 8 interchangeable color filters and 1 open space. Fixed wheel is capable of continuous rotation for additional effects.
  • Page 25 • Power Requirements: • VL440 Spot: Standard AC power distribution from 100 - 240VAC, 50/60 Hz. The unit requires up to 6.6A (at 100V) depending on the AC supply voltage.* • VL770 Spot: Standard AC power distribution from 100 - 240VAC, 50/60 Hz. The unit requires up to 10.2A (at 100V) depending on the AC supply voltage.*...

  • Page 26: Components

    700W MSR Gold MiniFastFit Lamp (VL770 only) or 800W MSR Platinum 35 Lamp (VL880 only) VL440 / VL770 / VL880 Spot Luminaire Figure 1-1: VL440 / VL770 / VL880 Luminaire Included Items 31 Octo be r 20 13 02 .9 687 .00 01 C...

  • Page 27: Replacement Items/Accessories

    4, 5 Replacement Items and Accessories Notes: 1. For use with any model in this manual. 2. For use with VL440 models only. 3. For use with VL770 models only. 4. For use with VL880 models only. 5. For approved lamp types, see the latest version of Vari-Lite technical notice TN-248 in the product downloads section on the Vari-Lite web site, www.vari-lite.com.

  • Page 28: Luminaire Components

    ’ UMINAIRE ANUAL Luminaire Components Below is a brief description of the major assemblies of the VL440 / VL770 / VL880 Luminaires. Luminaire Head Assembly - Houses color system, gobos, lenses, filters, reflector, and lamp. Yoke Assembly - Houses tilt motor and...

  • Page 29: Chapter 2. Installation

    HAPTER Installation This chapter contains instructions for installation of the luminaire. It includes connecting power and data, along with instructions for powering up the luminaire for the first time and addressing it within your system. • Power and Data Cabling Requirements •...

  • Page 30: Power And Data Cabling Requirements

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Power and Data Cabling Requirements Power The luminaire requires standard AC power distribution from 100-240 VAC, 50/60 Hz. Current required depends on the AC supply voltage and product model. Refer to “Current vs.
  • Page 31 NSTALLATION OWER AND ABLING EQUIREMENTS WARNING: DO NOT connect to three-phase service in countries with 240 volt power. For single-phase power at 100 to 240 volts RMS: Connection AC Neutral AC Line Ground (Earth) For three-phase power at 208 volts RMS: Connection Phase 1 Phase 2...

  • Page 32: Current Vs. Voltage

    Current is calculated with the lamp on and all motors sequencing. For specific luminaire current draw, refer to: • Table 2-1, VL440 Spot Luminaire - Current vs. Voltage (400W Lamp) • Table 2-2, VL770 Spot Luminaire - Current vs. Voltage (700W Lamp) •...
  • Page 33 NSTALLATION OWER AND ABLING EQUIREMENTS Table 2-3: VL880 Spot Luminaire - Current vs. Voltage (800W Lamp) Total Luminaire AC Voltage @ Current (Motor + 60Hz Lamp Current) 100V 12.0A 110V 10.9A 120V 10.0A 130V 9.2A 140V 8.6A 160V 7.5A 180V 6.7A 200V 6.0A...

  • Page 34: Data Cables

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Data Cables The luminaire is equipped with two, 5-pin XLR connectors for DATA IN and DATA THRU (out) applications. DATA IN requires a 5-pin, female XLR connector and DATA THRU requires a 5-pin, male XLR connector.

  • Page 35: Recommended Cable Types/Manufacturers

    NSTALLATION OWER AND ABLING EQUIREMENTS Recommended Cable Types/Manufacturers These are only a few of the suitable cable types. Any quality EIA485, twisted pair, 120 ohm, shielded cable will also work. ∗ Type Pairs Jacket Temp (F) ZΩ Belden Cables 1215A IBM Type 6 Office cable 1269A PTFE...

  • Page 36: Installation Procedures

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Installation Procedures Installing Lamp In the event the lamp was packed separately during shipment, it will be necessary to install in the luminaire before use. WARNING: Ensure that power is completely removed from luminaire when installing lamp.
  • Page 37 NSTALLATION NSTALLATION ROCEDURES Step 6. As shown in Figure 2-3, align lamp tabs with lamp socket. Align tabs of lamp with socket when installing Lamp* NOTE: * "Bow" of lamp must be oriented with "Slot" in reflector. Lamp Socket Cover Figure 2-3: Lamp Installation Step 7.

  • Page 38: Align Lamp For Maximum Beam Irradiance

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Align Lamp For Maximum Beam Irradiance After a new lamp is installed in the luminaire, it will be necessary to align the lamp to optimize the beam.

  • Page 39: Hanging The Luminaire

    ROCEDURES Hanging the Luminaire The VL440 / VL770 / VL880 Luminaire can be hung horizontally or vertically from any structure designed to work with the type of load created by this moving luminaire. Two mounting truss hooks or other mounting hardware are required. Many compatible truss hooks are available from different manufacturers for your particular needs.
  • Page 40 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL WARNING: Ensure that the bracket locking mechanism is fully seated after the bracket is installed on the luminaire. Example Truss Hook and Mounting Hardware (not included) Mount Bracket...
  • Page 41 NSTALLATION NSTALLATION ROCEDURES Installing in Truss: Step 1. Using two people, lift luminaire into mounting position. Step 2. Secure in place with truss hook. Ensure truss hook hardware that locks hook in place (e.g. wing bolt) is properly tightened and that luminaire is fully supported. Step 3.

  • Page 42: Floor Mounting The Luminaire

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL 23.00 in 584.2 mm 24.26 in 22.25 in 616.2 mm 565.2 mm 18.88 in 479.5 mm Safety Cable: Recommended for hanging installations. May be required by local codes. Safety cable is sold separately.

  • Page 43: Connecting Data And Power

    (Luminaires and other devices on the same DMX chain may not function properly without termination.) AC In Data In AC In AC In Data Thru Termination Data Thru VL440 / VL770 / VL880 Luminaire Channel Requirements Model DMX512 Channels VL440 Spot 30 Channels VL770 Spot 30 Channels VL880 Spot 30 Channels Figure 2-11: Data Link Step 4.

  • Page 44: Powering Up

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Powering Up Power-Up Procedure All Models When the luminaire is powered up for the first time, the default setting is enabled and the lamp will remain off. When AC power is applied, the luminaire will immediately begin a calibration sequence that steps it through full pan and tilt movements.

  • Page 45: Addressing

    NSTALLATION DDRESSING Addressing Program Starting Address The address setting for DMX console controlled systems is entered using the Menu Display (refer to “Menu Operation” on page 62). The luminaire retains the DMX address even if power is removed. Note: Refer to your console operating instructions for specific information regarding its addressing requirements.

  • Page 46: Transporting

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Transporting Overview When shipping or transporting VARI❋LITE Luminaires, Vari-Lite recommends that the luminaire(s) be sufficiently protected against any (including, but not limited to) shock, vibration, drops, jarring, exposure to the environment, etc.

  • Page 47: Chapter 3. Operation

    HAPTER Operation This chapter contains instructions for operating the luminaire using DMX control and for updating the internal software. • Color Control & Gobos • DMX Operation • Luminaire Timing • Updating Software 02.96 87.000 1 C 31 Octo be r 20 13...

  • Page 48: Color Control & Gobos

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Color Control & Gobos The following is a brief description of each color control and gobo projection capabilities. Color Mixing The all luminaires provide full CYM color cross-fading and one fixed color wheel with 8 fixed colors for rich color projection and snap color changes.

  • Page 49: Gobos

    (refer to “Fixed Gobo Wheel” on page 33). CAUTION: VL440 / VL770 / VL880 Luminaires accept glass gobos only. Use of metal gobos in these luminaires may damage gobo assembly and will void the luminaire warranty. Rotating Gobo Wheel...
  • Page 50 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Table 2: Rotating Gobo Wheel - Standard Effects and Positions Position Gobo Gobo Part Number 0 (Open) None None Vertical Slot 21.6004.4011 Alpha Rays 21.6004.7029 Pinwheel 2 21.6004.4322...

  • Page 51: Fixed Gobo Wheel

    Fixed Gobo, VL440/770/880 Note: "XXXX" represents gobo or gag pattern number. For all available patterns and their associated numbers, refer to VARI❋IMAGE System page on the Philips Vari-Lite web site or contact your local regional sales manager or Authorized VARI❋LITE Dealer.
  • Page 52 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Dust Break-Up Medium Circle Pebbles Night Sky Open Leaves Bathtub Drain Wave Horizontal Bars Tribal Break-Up Block Break-Up Note: raw artwork shown for gobos and gags is for reference only.

  • Page 53: Dmx Operation

    PERATION DMX Operation This section is contains individual DMX channel maps for each luminaire covered in this manual - VL440 Spot, VL770 Spot, and VL880 Spot. Refer to the corresponding DMX channel map for your fixture. • VL440 Spot Channel Mapping •...

  • Page 54: Zoom Assembly Operation - Edge Tracking

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Table 4: Recommended Iris Settings Fixture Manufacturing Date Recommended Iris Setting Prior to 07/20/12 Iris 1 VL440 Spot After 07/20/12 Iris 1 Prior to 07/20/12 Iris 1...

  • Page 55: Fixture Color Control Operation - Color Snap

    : DMX O PERATION PERATION Fixture Color Control Operation - Color Snap A COLOR SNAP feature has been added in the control channel. COLOR SNAP controls how the CYM color filter wheels travel when a command is given. Depending where the wheels are positioned, they will travel, with COLOR SNAP enabled in the Control Channel, the shortest distance to the new color value.

  • Page 56: Vl440 Spot Channel Mapping

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL VL440 Spot Channel Mapping These tables assume a DMX start address of 1. When a different starting address is used, this address becomes channel 1 function and other functions follow in sequence.
  • Page 57 : DMX O PERATION PERATION Table 5: VL440 Spot Channel Mapping DMX Channel Parameters Range (DMX) Range (%) Default Value* Description Controls Rotating Gobo Wheel using the following (note, half gobo positioning is not possible): Open Index (No Gobo) DMX = 0...
  • Page 58 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Table 5: VL440 Spot Channel Mapping DMX Channel Parameters Range (DMX) Range (%) Default Value* Description Allows for luminaire timing of gobo wheel func- Gobo Time 0 - 255 0 - 100% tions.

  • Page 59: Vl770 Spot Channel Mapping

    : DMX O PERATION PERATION VL770 Spot Channel Mapping These tables assume a DMX start address of 1. When a different starting address is used, this address becomes channel 1 function and other functions follow in sequence. Table 6: VL770 Spot Channel Mapping DMX Channel Parameters Range (DMX)
  • Page 60 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Table 6: VL770 Spot Channel Mapping DMX Channel Parameters Range (DMX) Range (%) Default Value* Description Controls Rotating Gobo Wheel using the following (note, half gobo positioning is not possible):...
  • Page 61 : DMX O PERATION PERATION Table 6: VL770 Spot Channel Mapping DMX Channel Parameters Range (DMX) Range (%) Default Value* Description Allows for luminaire timing of gobo wheel func- Gobo Time 0 - 255 0 - 100% tions. Profile should default to DMX 255 for smoothest console timing.

  • Page 62: Vl880 Spot Channel Mapping

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL VL880 Spot Channel Mapping These tables assume a DMX start address of 1. When a different starting address is used, this address becomes channel 1 function and other functions follow in sequence.
  • Page 63 : DMX O PERATION PERATION Table 7: VL880 Spot Channel Mapping DMX Channel Parameters Range (DMX) Range (%) Default Value* Description Controls Rotating Gobo Wheel using the following (note, half gobo positioning is not possible): Open Index (No Gobo) DMX = 0 Gobo 1 (Index) DMX = 14 Gobo 2 (Index) DMX = 28 Gobo 3 (Index) DMX = 42...
  • Page 64 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Table 7: VL880 Spot Channel Mapping DMX Channel Parameters Range (DMX) Range (%) Default Value* Description Allows for luminaire timing of gobo wheel func- Gobo Time 0 - 255 0 - 100% tions.

  • Page 65: Luminaire Timing

    PERATION UMINAIRE IMING Luminaire Timing Luminaire Timing Channel Information Timing channel control improves the timed moves of certain groups of parameters. Four timing channels are provided, one for Pan and Tilt, one for color parameters, one for beam parameters and one for gobo/index parameters.
  • Page 66 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Note: Avoid changing timing channel values in a fading cue. This can cause unexpected behavior in the luminaire as the timing channel value is updated over time. Timing channel values and the final destination of the parameters affected by the timing channel should always be sent in a zero count.
  • Page 67 PERATION UMINAIRE IMING Table 9: Timing Channels Map (Continued) % Value = Seconds 10.2 10.4 10.6 02.96 87.000 1 C 31 Octo be r 20 13...
  • Page 68 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Table 9: Timing Channels Map (Continued) % Value = Seconds 31 Octo be r 20 13 02 .9 687 .00 01 C...
  • Page 69 PERATION UMINAIRE IMING Table 9: Timing Channels Map (Continued) % Value = Seconds 02.96 87.000 1 C 31 Octo be r 20 13...
  • Page 70 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Table 9: Timing Channels Map (Continued) % Value = Seconds 31 Octo be r 20 13 02 .9 687 .00 01 C...
  • Page 71 PERATION UMINAIRE IMING Table 9: Timing Channels Map (Continued) % Value = Seconds 02.96 87.000 1 C 31 Octo be r 20 13...

  • Page 72: Control Channel Functions

    The following pages contain the control channel function maps for the VL440 spot, VL770 spot, and VL880 spot luminaires. Refer to the corresponding control channel functions table for your fixture.

  • Page 73: Vl440 Spot Control Channel Functions

    PERATION UMINAIRE IMING VL440 Spot Control Channel Functions Table 10: VL440 Spot Control Channel Functions Control Channel Value (VL440 Spot Only) Control Channel Function DMX Value After 3 Secs Default Console Value (Idle) Display - Menu Settings / Off 3 - 4...

  • Page 74: Vl770 Spot Control Channel Functions

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL VL770 Spot Control Channel Functions Table 11: VL770 Spot Control Channel Functions Control Channel Value (VL770 Spot Only) Control Channel Function DMX Value After 3 Secs Default Console Value (Idle)

  • Page 75: Vl880 Spot Control Channel Functions

    PERATION UMINAIRE IMING VL880 Spot Control Channel Functions Table 12: VL880 Spot Control Channel Functions Control Channel Value (VL880 Spot Only) Control Channel Function DMX Value After 3 Secs Default Console Value (Idle) Display - Menu Settings / Off 3 - 4 Reset Fixture to Defaults 5 - 7 Edge Track ON...

  • Page 76: Updating Software

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Updating Software USB Download and Programming To download files with a PC equipped with a Universal Serial Bus (USB) port, you need the VARI❋LITE USB Luminaire Programming Kit (28.8500.0054). The USB Luminaire Programming Kit can be ordered directly from your Authorized VARI❋LITE Dealer.

  • Page 77: Transferring Software From Luminaire To Luminaire

    PERATION PDATING OFTWARE Lists specific versions of downloaded software (on PC) Device Connection Status and USB Downloader Controls Click to download specific software version to connected luminaire(s) Click logo to go to Vari-Lite web site (internet connection required) Download History Will show current progress of download Figure 3-4: VL Download Program Window...
  • Page 78 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL A DMX termination connector is used in this process. Refer to page 17 for more information regarding the construction of this connector. Master luminaire containing Luminaire 1...

  • Page 79: Chapter 4. Menu System

    HAPTER Menu System This chapter contains instructions for operating the luminaire using the Menu Display feature. • Menu Operation • Self Tests 02.96 87.000 1 C 31 Octo be r 20 13...

  • Page 80: Menu Operation

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Menu Operation What Is the Menu System? The menu system is a programmable set of commands used to configure, address, operate, and test the luminaire. The menu system is controlled at the Menu Display available at the enclosure input panel.
  • Page 81 LCD Display - Displays all Data and Luminaire Settings POWER Enter Button ENTER Arrow Keys ERROR (Left/Right/Up/Down) Escape (ESC) Figure 4-2: VL400 / VL440 / VL770 Spot Luminaire Menu Control Table 1: Menu Control Buttons Button Description Action Up Arrow Menu Navigation / Data Selection Down Arrow...

  • Page 82: Using The Menu System

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Using the Menu System To enter the menu system, first press [ESC]. The functions displayed will be 1st level functions. Scroll through the 1st level functions by pressing [Up] / [Down] arrows. Once the desired function appears in the display, press [Enter].

  • Page 83: Menu System Overview

    YSTEM PERATION Menu System Overview The following is a graphic representation of the entire menu system. 02.96 87.000 1 C 31 Octo be r 20 13...

  • Page 84: Menu System Functions

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Menu System Functions Table 4-1: Menu System Chart 1st Level 2nd Level 3rd Level 4th Level 5thLevel Address DMX Address DMX Address value SetUp Model VL440 Select...
  • Page 85 YSTEM PERATION Table 4-1: Menu System Chart (Continued) 1st Level 2nd Level 3rd Level 4th Level 5thLevel DATA Channel XXX XXX Data DMX Data and Note: Channel and Dimmer DMX Channel Pan/Tilt Mode information displayed Dimmer XXX Data simultaneously Wireless? Is optional wireless DMX module attached? (Note DMX modules sold separately)
  • Page 86 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Table 4-1: Menu System Chart (Continued) 1st Level 2nd Level 3rd Level 4th Level 5thLevel Manual XXXXX Data Manual Pan Motor Commands Tilt XXXXX Data Tilt Motor...
  • Page 87 YSTEM PERATION Table 4-1: Menu System Chart (Continued) 1st Level 2nd Level 3rd Level 4th Level 5thLevel Test* Cyan RunTest Press [Menu] to System Test Cyan Color Wheel stop tests (continued) Yellow RunTest Yellow Color Wheel Note: Test is Disabled if Magenta RunTest DMX512 signal...

  • Page 88: Function Definitions

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Function Definitions Each menu item is listed in the first column by its display abbreviation. The abbreviations appear in alphabetical order as opposed to their position in the menu display sequence for easy reference.
  • Page 89 YSTEM PERATION Table 4-2: Menu Function Definitions (Continued) Display Definition Purpose Gobo Gobo Select Specifies rotating gobo select for manual control ( Man ) or gobo select EOT sensor for testing ( Test ). GobIndx Gobo Indexes Specifies rotating gobo select sensor for testing ( Test ). Index Gobo Index Specifies rotating gobo index for manual control ( Manual ).
  • Page 90 Specifies tilt function for manual control ( Manual ) or tilt encoder for testing ( Test ). VL440 VL440 Spot Sets the unit as a VL440 Spot Luminaire (IMPORTANT! you must set this setting to the proper parameter or damage to the fixture shall occur and the warranty will be void).

  • Page 91: Self Tests

    YSTEM ESTS Self Tests Running Parameter Tests The luminaire is capable of running self tests by using the TEST menu functions. For complete details and values for each test refer to “Diagnostic Tests” on page When running tests on multiple luminaires, a DMX termination connector is required at the last luminaire in the link.
  • Page 92 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Movement Disable The Movement option allows pan and tilt to be disabled so that the luminaire can be placed in any position for testing without movement occurring. In order to regain full control of the luminaire, Movement will need to be enabled after testing.

  • Page 93: Diagnostic Tests

    YSTEM ESTS Diagnostic Tests The following diagnostic tests are available in the test menu. Test Descriptions All Seq....Tests all functions in sequential order. Pan/Tilt ....Tests different pan and tilt movements. Pan....Tests different pan movements. Tilt .....Tests different tilt movements. Strobe....Tests strobe operation. Dimmer....Tests different dimmer operation.
  • Page 94 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Notes 31 Octo be r 20 13 02 .9 687 .00 01 C...

  • Page 95: Appendix A. Maintenance

    PPENDIX Maintenance This appendix provides instructions for performing routine maintenance which may be necessary during the life of the luminaire. • Equipment Handling • Troubleshooting • Routine Maintenance WARNING: All maintenance procedures are to be performed with power completely removed from the luminaire.

  • Page 96: Equipment Handling

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Equipment Handling Below are some basic tips and information on handling luminaires and their associated components. Locations/Use VARI❋LITE luminaires are designed for dry locations only. Exposure to rain or moisture (including, but not limited to, fog machines, misters, etc.,) may damage luminaire.

  • Page 97: Solid State Electronics

    ROUBLESHOOTING AND AINTENANCE compounds is greater around the top electrode than the bottom electrode. In addition, the fill components that are difficult to vaporize congeal around the bottom electrode, thereby reducing lamp life. Solid State Electronics Electrostatic Discharge (ESD) Electrostatic discharge (ESD) presents a significant danger to solid state electronic components (semiconductor devices and PC board assemblies).

  • Page 98: Error Messages

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Troubleshooting Error Messages If a problem occurs during luminaire calibration, at the end of the calibration sequence the Menu Display will cycle through any applicable error message(s), one at a time until the end of the list is reached.

  • Page 99: Troubleshooting Guide

    ROUBLESHOOTING AND AINTENANCE Troubleshooting Guide If a problem is suspected, first try recalibrating the luminaire to prompt an error message. The chart below provides possible causes and remedies for various error messages and/or symptoms. CAUTION: Some troubleshooting is included for reference only. Performing remedies may void product warranty.

  • Page 100: Routine Maintenance

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Routine Maintenance Lamp Removal and Installation WARNING: Ensure that power is completely removed from luminaire when removing or installing lamp. CAUTION: Wear cotton gloves or other covering while installing lamp. Touching lamp glass with bare fingers will leave oil and may cause the lamp to explode or reduce lamp life.
  • Page 101 ROUBLESHOOTING AND AINTENANCE Step 6. As shown in Figure A-2, align lamp tabs with lamp socket. Align tabs of lamp with socket when installing Lamp* NOTE: * "Bow" of lamp must be oriented with "Slot" in reflector. Lamp Socket Cover Figure A-2: Lamp Installation Step 7.

  • Page 102: Fixed Color Wheel Filter Removal And Installation

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Fixed Color Wheel Filter Removal and Installation WARNING: Remove power from luminaire before performing this procedure. To remove and replace fixed color filters: Step 1. Remove power from luminaire and allow luminaire to cool completely.
  • Page 103 ROUBLESHOOTING AND AINTENANCE Step 4. Grasp filter with fingers and gently pull filter assembly straight up and out of fixed color wheel. Note orientation of fixed color filter. New color filter must go in exactly the same. Fixed Color Filter Assembly Pull filter straight up Fixed Color Filter Orientation...

  • Page 104: Rotating Gobo Removal And Installation

    Rotating Gobo Removal and Installation WARNING: Remove power from luminaire before performing this procedure. Note: VL440 / VL770 / VL880 Luminaires accept glass gobos only. Use of metal gobos in these luminaires may damage gobo assembly and will void the luminaire warranty.
  • Page 105 ROUBLESHOOTING AND AINTENANCE CAUTION: Wear protective gloves or other protective covering while handling gobos and filters to avoid leaving fingerprints. Gobos are extremely fragile and can break if not handled carefully. If dirty, clean with isopropyl alcohol and a soft, lint-free cloth. Step 3.
  • Page 106 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Step 5. At position where rotating gobo was removed, place replacement rotating gobo over open slot (as shown in Figure A-9), slide into wheel, and gently snap gobo into place.

  • Page 107: Fixed Gobo Removal And Installation

    Fixed Gobo Removal and Installation WARNING: Remove power from luminaire before performing this procedure. Note: VL440 / VL770 / VL880 Luminaires accept glass gobos only. Use of metal gobos in these luminaires may damage gobo assembly and will void the luminaire warranty.
  • Page 108 ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL CAUTION: Wear protective gloves or other protective covering while handling gobos to avoid leaving fingerprints. Gobos are extremely fragile and can break if not handled carefully. If dirty, clean with isopropyl alcohol and a soft, lint-free cloth.
  • Page 109 ROUBLESHOOTING AND AINTENANCE Step 5. At position where fixed gobo was removed, place replacement fixed gobo over open slot (as shown in Figure A-12), slide into wheel, and gently snap gobo into place. Fixed Gobo Mounting Tab (dimple on front side) Open Position (no gobo) Front of Assembly Shown...

  • Page 110: Cleaning Optical Lenses And Filters

    ❋ VARI LITE - VL440 / VL770 / VL880 L ’ UMINAIRE ANUAL Cleaning Optical Lenses and Filters WARNING: Remove power from luminaire before performing maintenance. WARNING: Acetone is a harsh cleaning agent and solvent. Acetone is very flammable. Please handle acetone according to manufacturer’s safety instructions and precautions.

  • Page 111: Appendix B. Technical Specifications

    10 easily loaded patterns and one open position capable of continuous rotation for additional effects. 17 total gobos positions. Note: VL440 / VL770 / VL880 Luminaires accept glass gobos only. Use of metal gobos in these luminaires may damage gobo assembly and will void the luminaire warranty.

  • Page 112: Optical

    These models also feature a high-performance dual blade strobe system capable of ultra-fast operation. NOTE: Philips Vari-Lite reserves the right to change details of design, materials and finishes. Specifications are ❋ subject to change without notice. Philips VARI LITE automated lighting equipment is made in the U.S.A.

  • Page 113: Operational

    Operational Power Requirements • VL440 Spot: Standard AC power distribution from 100 - 240VAC, 50/60 Hz. The unit requires up to 6.6A (at 100V) depending on the AC supply voltage.* • VL770 Spot: Standard AC power distribution from 100 - 240VAC, 50/60 Hz. The unit requires up to 10.2A (at 100V) depending on the AC supply voltage.*...

  • Page 114: Photometric

    265,581 36.0 19,170 156,132 NOTE: Philips Vari-Lite reserves the right to change details of design, materials and finishes. Specifications are ❋ subject to change without notice. Philips VARI LITE automated lighting equipment is made in the U.S.A. 31 Octo be r 20 13...
  • Page 116 Vari-Lite 10911 Petal Street Dallas, Texas 75238 USA 1-877-VARI-LITE ❋ 1-214-647-7880 www.vari-lite.com. ©2013 Vari-Lite, a Philips group company. All Rights Reserved.

This manual is also suitable for:

Vl770Variolite vl880 spotVariolite vl440Variolite vl770

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