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LP-3
Beverage/Ice Dispenser
INSTALLATION & SERVICE GUIDE
Part Number 5027727
Manitowoc Beverage Equipment
2100 Future Drive
Sellersburg, IN 47172-1868
Tel: 812.246.7000, 800.367.4233
Fax: 812.246.9922
www.manitowocbeverage.com
In accordance with our policy of continuous product development and
improvement, this information is subject to change at any time without notice.
May 17, 2007 REV5
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Summary of Contents for Manitowoc LP-3 5027727
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Page 1: Part Number
LP-3 Beverage/Ice Dispenser INSTALLATION & SERVICE GUIDE Part Number 5027727 Manitowoc Beverage Equipment 2100 Future Drive Sellersburg, IN 47172-1868 Tel: 812.246.7000, 800.367.4233 Fax: 812.246.9922 www.manitowocbeverage.com In accordance with our policy of continuous product development and improvement, this information is subject to change at any time without notice. -
Page 3: Foreword
This LP-3 ice and beverage dispenser may contain an integral ice maker. Any ice maker contained within this dispenser is warranted by the manufacturer of the ice maker (Manitowoc Ice, Inc.) as a separate entity. Consult your local MBE Distributor for terms and conditions of your warranties. Your dispenser warranty specifically excludes all beverage valve brixing, general adjustments, cleaning, accessories and related servicing. -
Page 4: Table Of Contents
TABLE OF CONTENTS FOREWORD ......................3 UNPACKING AND INSPECTION ................. 3 WARRANTY INFORMATION ................3 SAFETY ....................... 6 IMPORTANT SAFETY INSTRUCTIONS ................6 CARBON DIOXIDE WARNING ..................6 QUALIFIED SERVICE PERSONNEL ................6 SHIPPING, STORAGE, AND RELOCATION ..............6 INSTALLATION WARNING ....................6 ADDITIONAL WARNINGS .................... - Page 5 VALVE MOUNT CAP & AGITATOR MOTOR ..............37 AUGER TRANSITION & 120V ELECTRIC BOX ............. 38 BIN ..........................39 MANITOWOC® SU1024YC ICEMAKER ............40 CONTROL BOX & EVAPORATOR COMPARTMENT ............. 40 REFRIGERATION COMPARTMENT ................41 CVD1075 CONDENSING UNIT ..................43 CVD1075 CONDENSING UNIT PANELS ...............
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Page 6: Safety
Installation and Service Manual SAFETY IMPORTANT SAFETY INSTRUCTIONS Carefully read all safety messages in this manual. Learn how to operate the SV unit properly. Do not allow anyone to operate the unit without proper training and keep it in proper working condition. Unauthorized modifications to the SV may impair function and/or safety and affect the life of the unit. -
Page 7: Grounding In Structions
Installation and Service Manual SAFETY GROUNDING IN STRUCTIONS WARNING : Risk of electrical shock. Connect to a properly grounded outlet only. This appliance must be grounded. In the event of malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and a grounding plug. -
Page 8: Pre-Installation Check List
Installation and Service Manual INSTALLATION PRE-INSTALLATION CHECK LIST When installing any system, first make sure the major components are available. Generally the major components necessary for an installation are: B-I-B System also: Post mix system: B-I-B connectors regulator set B-I-B regulator set Beverage dispenser B-I-B rack Beverage tubing... -
Page 9: Unit Installation
The LP-3 is shipped in a heavy duty corrugated carton with a wooden pallet. Inspect the unit for freight damage. If any damage is noticed, stop immediately and contact your delivering freight company. You must file a freight claim for your equipment. Failure to do so can void any claims. Manitowoc Beverage Equipment is not responsible for any freight damage. -
Page 10: Icemaker Requirements
Installation and Service Manual INSTALLATION ICEMAKER REQUIREMENTS The LP-3 may be equipped with a Manitowoc® SU1024YC icemaker. Refer to the Manitowoc® Ice/Beverage Series QuietQube Ice Machines with CVD Technology Installation, Use and Care Manual for additional information. See ® ®... -
Page 11: Drains
Installation and Service Manual INSTALLATION DRAINS Right Side of unit as shipped: 1. During installation all drains on right side of the unit must be properly routed. 2. Remove right side lower panel to access the drain pan (A), icemaker (B) and auger (C) drains. (see figure 1) 3. -
Page 12: Purge Tube Routing
Installation and Service Manual INSTALLATION PURGE TUBE ROUTING 1. During installation of the LP-3 the carbonator tank purge tube (A) must be properly routed to a drain. The carbonator tank purge tube (A) may be ac- cessed by removing the front panel of the LP-3. Clip Pressure the tie strap (B) and uncoil the purge tube (A). -
Page 13: Recommended Plumbing
Installation and Service Manual INSTALLATION RECOMMENDED PLUMBING The plumbing diagram is printed on a white vinyl label, normally located above the inlet tubes for syrup and water, it can be accessed by removing the splash panel of the dispenser. The plumbing diagram label explains which inlet coldplate fittings supply which dispenser valves and water manifolds. -
Page 14: Operation
Installation and Service Manual OPERATION UNIT INSPECTION Thoroughly inspect the unit upon delivery. Immediately report any damage that occurred during transportation to the delivery carrier. Request a written inspection report from a claims inspector to document any necessary claim. SERIAL TAGS At the time of installation both the LP-3 (ice and drink dispenser) and the SU1024-YC (ice maker) serial numbers must be recorded. -
Page 15: Equipment
Within the 19” drink tower is an optional 1000 lb/day re- cleaning without removing the ice maker itself. mote ice cube maker, especially designed by Manitowoc ® for this application. -
Page 16: Ice Storage And Dispensing
Installation and Service Manual OPERATION ICE STORAGE AND DISPENSING Ice is stored in the dispenser’s bin. Ice below the stainless steel bin liner is used to cool the aluminum cold plate, at the bottom of the ice dispenser bin. Ice above the stainless steel bin liner is dispensed into the customer’s cup. Ice is transported from the bin to the ice dispense point by the paddle wheel and vertical auger. -
Page 17: Specifications
Installation and Service Manual OPERATION SPECIFICATIONS Dimensions 44.4" X 31.1" X 57.3" (including top cover) Weight 570 lbs (with ice 870 lbs) Electrical Requirements 110 vac 60 hz 4 amps max. Water 45 to 55 psi at 3 gpm Ice Machine Options: Offered with 1000 lbs/day CVD model SU1024Y with remote condenser Drain... -
Page 18: B-I-B
Installation and Service Manual OPERATION SPECIFICATIONS B-I-B The Bag-In-Box system refers to a plastic disposable bag. The B-I-B normally contains 5 gallons of syrup, however some locations offer 2 1/2 or 3 gallon B-I-B units. This plastic bag is then held inside a cardboard or other container. B-I-B systems are for post-mix applications only. -
Page 19: Back Room Package
Installation and Service Manual OPERATION Your syrup location can vary depending on the volume of beverages served and ease of accessibility. Your bever- age system may set in a back storage room. Configurations are almost limitless. Check the temperatures expected for the storage location. -
Page 20: Carbonation
Installation and Service Manual OPERATION CARBONATION The purpose of the carbonator is to take regular tap water at street water pressure (minimum 40 PSI dynamic or flowing pressure) 3/8” water line, and increase the water to beverage system pressure (usually 75 PSI). This water is then combined with the CO gas. -
Page 21: User Maintenance
Installation and Service Manual USER MAINTENANCE HOW TO DISASSEMBLE FOR CLEANING OR MAINTENANCE 1. Disconnect electrical power to the unit. 10. Then remove the paddle wheel pin from the hole in the agitator. Push the agitator bar toward the back 2. -
Page 22: Daily Cleaning
Installation and Service Manual USER MAINTENANCE DAILY CLEANING CAUTION: Use only warm soapy water to clean the exterior of the tower. Do not use solvents or other cleaning agents . Do not pour hot coffee into the drain pan. Pouring hot coffee down the drain pan can eventually crack the drain pan, especially if the drain pan is cold or still contains ice. -
Page 23: Monthly Cleaning
Scheduled cleaning must be in compliance with local health codes. This cleaning schedule is a recommendation. Follow cleaning and sanitizing instructions found in the Manitowoc manual to clean and sanitize the icemaker. The LP-3 drainpan and splash panel must be removed before cleaning the icemaker. -
Page 24: Beverage System Cleaning
Installation and Service Manual USER MAINTENANCE BEVERAGE SYSTEM CLEANING Sanitize the beverage system at initial start-up as well as during regularly scheduled cleaning. The drain pan must be in place under soda valves, to carry away detergent and sanitizing agents that will be flushed through valves. BAG-IN-BOX SYSTEM The procedure below is for the sanitation of one syrup circuit at a time. -
Page 25: Preventative Maintenance
Installation and Service Manual USER MAINTENANCE BAG-IN-BOX SYSTEM 10. Connect Bucket 3 to system. 16. Soak nozzles, diffusers and removable valve parts (except electrical parts) in sanitizer for 15 minutes. 11. Draw sanitizing solution through system until solu- tion is dispensed. 17. -
Page 26: Exploded Views, Parts & Diagrams
Installation and Service Manual EXPLODED VIEWS, PARTS & DIAGRAMS 115V WIRING DIAGRAM... -
Page 27: Covers & Panels
Installation and Service Manual EXPLODED VIEWS, PARTS & DIAGRAMS COVERS & PANELS Part# Description 5029883 CABINET GALV 020000214 RH COVER ASSM 020000215 LH COVER ASSM 020000216 LID ASSM... -
Page 28: Splash Panel, Drainpan & Cuber
Installation and Service Manual EXPLODED VIEWS, PARTS & DIAGRAMS SPLASH PANEL, DRAINPAN & CUBER Part Number Description 5012090 GRID 5012238 DRAINPAN RH 5012311 CUBER 120V... -
Page 29: Panels & Lid Bonnet
Installation and Service Manual EXPLODED VIEWS, PARTS & DIAGRAMS PANELS & LID BONNET Part Number Description Part Number Description 000000246 LABEL LOGO SNOWFLAKE 020000141 COVER FRONT 00850809 NUT # 4-40 HEX BRASS 020000144 TRIM, TOWER 0901001 SCR #8X1/2" SS PH TR HD 020000145 TRIM, TOWER LOGO 5000888... -
Page 30: Auger, Agitation & Drain
Installation and Service Manual EXPLODED VIEWS, PARTS & DIAGRAMS AUGER, AGITATION & DRAIN... -
Page 31: Legs, Carb Tank & Electric Box
Installation and Service Manual EXPLODED VIEWS, PARTS & DIAGRAMS LEGS, CARB TANK & ELECTRIC BOX Part Number Description 5029874 MNT MOTOR 120V 5029876 ELEC 120/60 5029887 TANK CARB 5030236... -
Page 32: Auger Drive, Valve Mount, Rocking Chute, Pump
Installation and Service Manual EXPLODED VIEWS, PARTS & DIAGRAMS AUGER DRIVE, VALVE MOUNT, ROCKING CHUTE, PUMP Part Number Description Part Number Description 5029884 BOM BASE 5012615 VLV FLO 464HF SL GP COVER 5029872 CAP VLV MNT RH 5000220 KEYSWITCH 5028889 AREA RH PADDLEWHEEL 020001299 BRKT SAFETY SWITCH... -
Page 33: 120V Auger Drive
Installation and Service Manual EXPLODED VIEWS, PARTS & DIAGRAMS 120V AUGER DRIVE... -
Page 34: 120V Cuber
Installation and Service Manual EXPLODED VIEWS, PARTS & DIAGRAMS 120V CUBER NO. Part # Description 5031580 CUBER BRAZED EXT 5029830 BRACE RT SIDE PANEL 5029832 BRACE LFT SIDE PANEL 5029831 BRACE BACK PANEL 5011940 SCREW 8-32 X 1/2 5012891 WRAP BACK 5012933 TRIM EVAPORATOR WRAP BACK1 5012281... -
Page 35: 120V Carb Pump & Tank Assembly
Installation and Service Manual EXPLODED VIEWS, PARTS & DIAGRAMS 120V CARB PUMP & TANK ASSEMBLY Part Number Description 1701110 NUT 3/8"X9/16" SWIVEL FITTING 1701115 Washer 3/8" Black Nylon 1701301 CLAMP OTR 1/2" 13.3-706R 5009025 FITTING SWIVEL 3/8" BARB 5009613 PUMP HEAD CARB 125 GPH 5009983 FITTING 3/8X3/8 NPT ELBOW 5010781... -
Page 36: Auger & Rocking Chute
Installation and Service Manual EXPLODED VIEWS, PARTS & DIAGRAMS AUGER & ROCKING CHUTE... -
Page 37: Valve Mount Cap & Agitator Motor
Installation and Service Manual EXPLODED VIEWS, PARTS & DIAGRAMS VALVE MOUNT CAP & AGITATOR MOTOR... -
Page 38: Auger Transition & 120V Electric Box
Installation and Service Manual EXPLODED VIEWS, PARTS & DIAGRAMS AUGER TRANSITION & 120V ELECTRIC BOX... -
Page 39: Bin
Installation and Service Manual EXPLODED VIEWS, PARTS & DIAGRAMS... -
Page 40: Manitowoc Su1024Yc Icemaker
Installation and Service Manual MANITOWOC ® SU1024YC ICEMAKER CONTROL BOX & EVAPORATOR COMPARTMENT 1, 2 SV3000 DESCRIPTION PART NUMBER Control Board (for use with all voltages) .......... -
Page 41: Refrigeration Compartment
Installation and Service Manual MANITOWOC ® SU1024YC ICEMAKER REFRIGERATION COMPARTMENT... - Page 42 Installation and Service Manual MANITOWOC ® SU1024YC ICEMAKER REFRIGERATION COMPARTMENT DESCRIPTION PART NUMBER Water Dump Valve a. Dump Valve Assembly without Electrical Coil .........
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Page 43: Cvd1075 Condensing Unit
Installation and Service Manual MANITOWOC ® SU1024YC ICEMAKER CVD1075 CONDENSING UNIT PT1284 PT1286A DESCRIPTION PART NUMBER Compressor a. 208-230V/60 Hz/1 ph............ -
Page 44: Cvd1075 Condensing Unit Panels
Installation and Service Manual MANITOWOC ® SU1024YC ICEMAKER CVD1075 CONDENSING UNIT PANELS PT1287 DESCRIPTION PART NUMBER Condenser Fan Guard ............. -
Page 45: Troubleshooting
Installation and Service Manual TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Pump will not run but Black and/or red probe shorted Remove probes and bend straight or replace with new tank appears to be probe(s) always full. Problem with motor or motor wiring Check line voltage first. - Page 46 Installation and Service Manual TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Pump motor intermittent Problem with Liquid Level Control Check line voltage first. If AC voltage across Board. load terminals on Liquid Level Control Board is not 120 plus or minus 10%, replace the Liquid Level Contorl board.
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Page 50: Index
......... 16 solvents ........23 Maintenance 21, 22, 23, 24, 25 Drain ........8, 30 Specifications ....17, 18 Manitowoc Beverage Equipment3 B-I-B connectors ....... 8 drain pan ......23, 28 splash panel ....... 7, 28 MANITOWOC® ...... 10 Back Room Package .... - Page 51 Installation and Service Manual...
- Page 52 Manitowoc Beverage Equipment 2100 Future Drive Sellersburg, IN 47172-1868 Tel: 812.246.7000, 800.367.4233 Fax: 812.246.9922 www.manitowocbeverage.com In accordance with our policy of continuous product development and improvement, this information is subject to change at any time without notice. 5013486 May 17, 2007 REV5...
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