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HUDSON
SHOP
SERVICE
MANUAL
1 9 4 8 - 1 9 5 2

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Do you have a question about the 1948 - 1952 and is the answer not in the manual?

Questions and answers

Ed
February 18, 2025

how to change rear tires

1 comments:
Mr. Anderson
May 14, 2025

To change rear tires on a 1948–1952 Hudson:

1. Remove the cotter pin and turn the wheel nut to the right to seat the parts, then back it off slightly until there is a slight drag when turning the wheel by hand.
2. Stand the wheel upright with the inner bead in the rim well.
3. Apply liquid soap around both sides of the rim.
4. Insert two tire tools between the bead and rim, pry the tire out of the rim carefully to avoid pinching or damaging the tube.
5. Remove the tube.
6. When mounting a new tire, coat both beads with liquid soap.
7. Inflate the tire slowly while checking that both beads seat properly on the rim.
8. Bounce the tire to help center it.

Also, rotate tires every 2,500–3,000 miles to equalize wear.

This answer is automatically generated

Summary of Contents for Hudson 1948 - 1952

  • Page 1 HUDSON SHOP SERVICE MANUAL 1 9 4 8 - 1 9 5 2...
  • Page 2 This manual courtesy of Hudson-Essex-Terraplane Club member Drew Meyer...
  • Page 3 The information contained herein is to be used as a Special tools that have been developed are shown in guide and reference for servicing Hudson Motor Cars. their respective positions. A group index and an alphabetical index is placed in the front of the manual for easy reference and each section is self-contained.
  • Page 4 ALPHABETICAL INDEX Group Page Group Page 15 BRAKES 5 COOLING SYSTEM - Continued 5-10 Bleeding Lines 15-7 Cooling System Diagnosis Brake Disassembly 15-6 Description and Operation 15-6 Front Diagnosis Rear 15-7 Draining System Brake Fluid 15-8 Fan Belt Adjustment 15-8 Brake Pedal Flushing Adjustment...
  • Page 5: Table Of Contents

    ALPHABETICAL INDEX - CONTINUED Group Page Group Page 6 ELECTRICAL SYSTEM - Continued 6 ENGINE - Continued Generator - Continued Cylinder Honing 3-44 Ground Tests 6-11 Engine Removal (8 Cylinder) 3-17 6-11 3-17 Open Circuit Test Engine Removal (6 Cylinder) Removal 6-11 Engine Support Plate (Front)
  • Page 6: Table Of Contents

    ALPHABETICAL INDEX - CONTINUED Group Page Group Page 3 ENGINE - Continued 2 ENGINE TUNE-UP - Continued Valves and Seats 3-38 Ignition Timing 2 -13 Valve Springs 3-41 Manifold Heat Control 2 -17 3-17, 3-42 2 -19 Valve Timing Metering Rod Setting Valve Timing Check 3-42 Milliampere Test...
  • Page 7 ALPHABETICAL INDEX - CONTINUED Group Page Group Page 12 FRONT SUSPENSION - Continued 4 FUEL SYSTEM - Continued Steering Spindle Pivot Bolt Expansion Fuel Level Gauge - Continued Plug & Relief Valve 12 -8 Gauge Trouble Diagnosis 4-39 4-39 Steering Spindle Support and Thrust Method of Checking Ball Cup 12 -9...
  • Page 8 ALPHABETICAL INDEX - CONTINUED Group Page Group Page 9 OVERDRIVE - Continued 10 PROPELLER SHAFT - Continued 10-2 Operation, Electrical - Continued Construction Wiring Diagram 9-17 Removal and Installation 10-2 Operation, Mechanical 9-14 Specifications 10-1 9-13 10-4 City Traffic Support Cushions Identification Downshift - Kick Down 9-15 Trouble Shooting...
  • Page 9: Table Of Contents

    ALPHABETICAL INDEX - CONTINUED Group Page Group Page 11 REAR AXLE (WELDED COVER TYPE) - Cont'd. 8 TRANSMISSION (MANUAL TYPE-SINGLE 11-1 SHIFT LEVER) - Continued Ratios Installation 11-15 Inspection and Repair Removal 11-4 8-13 Installing Transmission Specifications 11-1 Lubrication Reassembly 8-10 8-11 14 SPRINGS, SHOCK ABSORBERS &...
  • Page 10 VIII...
  • Page 11 NOTE: The lubricants used at the time of assembly are of Authorized Hudson Dealers have been provided with a the best quality and need not be changed until the recom- Lubrication Chart covering correct factory lubrication mended change period shown in the Lubrication Schedule.
  • Page 12 1 - 2 LUBRICATION FIGURE 1...
  • Page 13 LUBRICATION 1 - 3...
  • Page 14 1 - 4 LUBRICATION...
  • Page 15 Gear Oil - S.A.E. 140 Check Battery Electrolyte level and gravity. Water or Anti-Freeze Check Coolant Level and Anti-Freeze strength. Hudson Hydraulic Brake Fluid Check Brake Master Cylinder fluid level. Hydra-Matic Transmission - Check Level 2,000 Miles Perform operations included in 1,000 mile lubrication, in...
  • Page 16 1 - 6 LUBRICATION 5,000 Miles Perform operations included in 1,000 mile and 2,000 mile lubrications, in addition to the following: Hudsonite Clutch Compound Clutch Drain and Refill E.P. Gear Lubricant--S.A.E. 80 Winter, S.A.E. 90 Summer Transmission Drain and Refill Overdrive Drain and Refill Multi-Purpose Gear Lubricant--S.A.E.
  • Page 17 LUBRICATION 1 - 7 Normal oil pressure causes the plunger to recede and the ENGINE OILING CIRCUIT circuit is broken. 8 CYLINDER Engine lubrication is by the Duo-Flow system which delivers oil in direct ratio to engine speed to bearing surfaces immediately from the first turn of the crankshaft.
  • Page 18: Checking Engine Oil Level

    1 - 8 LUBRICATION When starting the engine the release valve has moved to a CHECKING ENGINE OIL LEVEL position that closes the oil passageway to the oil filter and allows full pump flow direct through the main oil gallery An engine in normal operating condition is expected to extending the full length of the crankcase.
  • Page 19: When To Change Engine Oil

    LUBRICATION 1 - 9 cylinder engines. If the level happens to be low and the The oil refiners or marketers supplying engine oils are responsible for speedometer indicates that the oil change period is near at the quality of their products and their reputation, is the car owners hand, it is more economical to have the oil changed at that best assurance of receiving high-grade lubricants.
  • Page 20 Imperial Pint Transmission (Single Lever Type) U.S. Lbs As a further safeguard, the Hudson crankcase ventilat- Imperial Lbs ing system is utilized to expel from the crankcase any ordinary collection of water or fuel vapors. In this system...
  • Page 21 ENGINE TUNE-UP 2 - 1 SECTION 2 ENGINE TUNE-UP S P E C I F I C A T I O N S All Models Cylinder Compression Minimum, 100 lbs. Vacuum, Intake Manifold 17-20" Hq. Valve Tappet Clearance (Hot), 6 and 8 Cylinder: Intake Six Cyl.-.010";...
  • Page 22 BATTERY LOAD TEST: cations given therein is it possible to obtain the maximum performance and economy built into Hudson engines. Battery may be tested under load by connecting a voltme- ter across the battery terminals and cranking the engine.
  • Page 23: Starter Motor

    ENGINE TUNE-UP 2 -3 If a starter-battery tester, Figure 2, is available, make the NOTE: It is very important that an even discharge load is load test as follows: placed on the battery while testing the individual cells. 2. Apply the voltmeter leads across each cell in turn and note 1.
  • Page 24 2 - 4 ENGINE TUNE-UP BATTERY AND ENGINE GROUND STRAPS: 1. Connect the voltmeter positive lead to the battery ground terminal post, Figure 4. 2. Connect the voltmeter negative lead to engine ground and a jumper to the frame. 3. With ignition off, crank engine and make voltmeter read- ing, (should not be more than .2).
  • Page 25: Cylinder Balance Test

    ENGINE TUNE-UP 2 -5 5. After completing amperage draw test, turn tester control To isolate one weak cylinder, short out half the cylinders. knob to " OFF" position. The half giving the lower reading will include the weak cylinder. NOTE: Excessively high readings will indicate a short in Air bubbles prevalent in the radiator filler neck (radiator the starting motor circuit or an excessive drag on the motor filled with coolant to the over-flow pipe) indicates a leaking...
  • Page 26: Spark Plugs

    2 - 6 ENGINE TUNE-UP 4. If the compression reading is low, inject a small quantity 6. Examine spark plug wires for loose terminals, cracked or of light engine oil in the cylinder bore to seal the rings and broken insulation. Replace defective wires. recheck.
  • Page 27 ENGINE TUNE-UP 2 -7 Connect one lead of tachometer to the distributor TAPPET ADJUSTMENT: primary terminal and the other lead to engine for ground, Figure 9. Adjust carburetor to obtain a smooth idle at 540 to To adjust tappets on six or eight cylinder engines, proceed 580 R.P.M.
  • Page 28: Contact Points

    2 - 8 ENGINE TUNE-UP DISTRIBUTOR 1. Remove the distributor cap from the distributor and thor- oughly clean and examine the cap. Replace the cap if it has hairline cracks, carbon runners and badly burned or cor- roded contact inserts. 2.
  • Page 29 ENGINE TUNE-UP 2 -9 BREAKER ARM SPRING TENSION: block bar indicates high resistance in the distributor ground circuit. 1. Hook a spring scale to the breaker arm at the contact and pull at right angles to the contact surface. Tension should NOTE: High distributor resistance will decrease primary be 17 to 20 ounces just as the points open.
  • Page 30 2 - 10 ENGINE TUNE-UP set at .020", and 27 degrees on the eight cylinder, breaker 3. To calibrate the condenser tester, connect the two points set at .017". condenser test leads together Turn the condenser con- Increase engine speed to 2000 R.P.M. Dwell Meter read- trol knob to the "Microhm"...
  • Page 31 Hudson Six and at 45 degree inter- distributor shaft. vals for the Hudson Eight. If the f lashes do not appear to within one degree of the respective angles, 5. Continue to check the advance curve R.P.M. against it indicates an inaccurate cam.
  • Page 32 2 - 12 ENGINE TUNE-UP 6. If the degree of advance on the degree ring is more than 3. With ignition switch on, turn Master Control Switch to specifications call for at the same R.P.M., it indicates that "Coil Set" and adjust Coil Set Regulator knob until meter the governor spring tension is too weak and the advance is reads on proper "Set Line".
  • Page 33: Ignition Timing

    ENGINE TUNE-UP 2 -13 3. Turn tester switch to Dwell-Ohm position, and adjust IGNITION TIMING Dwell-Ohm Regulator until meter reads on "Set" line. For average operating conditions, both six and eight 4. After calibrating the Test Unit, separate the positive pri- cylinder engines should be set to fire at top dead center of mary and ground test leads, connect the positive primary the compression stroke at cranking speed.
  • Page 34 2 - 14 ENGINE TUNE-UP the distributor quadrant attaching screw and operate the If too much ping occurs or if the engine pings at higher engine at idle speed with the timing light aimed at the speeds, timing should be retarded by rotating the distributor flywheel opening in the rear engine support plate.
  • Page 35 ENGINE TUNE-UP 2 -15 and a ground. 4. Run the engine at 2000 R.P.M. or 20 amperes. The voltmeter should read not over .8 (tenths) or less. 5. If the resistance is more than .8, make the following checks with the ammeter connected as in paragraph 1. a.
  • Page 36 2 - 16 ENGINE TUNE-UP 3. Set carburetor throttle lever adjusting screw so engine will 3. Run engine at approximately 2000 R.P.M. idle approximately 400 R.P.M. 4. Turn resistor knob in until ammeter reads 18 amperes and 4. Increase engine R.P.M. by carefully rotating the accelera- then check the voltmeter reading which should 7.2 to 7.4 tor bellcrank while watching the voltmeter gauge.
  • Page 37: Fuel Pump

    ENGINE TUNE-UP 2 -17 2. Connect a starter battery tester directly across the battery and set load to 50 amperes, or use the equivalent in seal beam lamps. 3. Run engine to approximately 2000 R.P.M. amperage reading should be 36 amperes. If it is not within a toler- ance of one to two amperes of this reading, the regulator should be removed and taken to an authorized Auto-Lite dealer for replacement.
  • Page 38: Climatic Control

    2 - 18 ENGINE TUNE-UP CLIMATIC CONTROL: 3. Remove screws attaching carburetor air horn. 4. Disconnect throttle connector rod and remove bowl cover. 1. Remove the carburetor Climatic Control cover. 2. Check the heat control tube for leaks or obstruction. 5.
  • Page 39 ENGINE TUNE-UP 2 -19 3. Pump travel should be as follows: 2. Remove hairpin clip and disconnect spring from metering 8 Cyl. Carter WGD-773-S 5/16" rod. 6 Cyl. Carter WGD-776-S 5/16" 3. Remove metering rod and disk. 6 Cyl. Carter WA 1-749-S 16/64"...
  • Page 40 2 - 20 ENGINE TUNE-UP FIGURE 33 3. Adjust by bending the rocker arm, Figure :14, using FIGURE 35 Bending Tool T-1389 to obtain this clearance. FAST IDLE ADJUSTMENT (WA1): 1. With fast idle cam in normal idle position, tighten throttle lever adjusting screw, Figure 36, until it just seats against the cam.
  • Page 41 ENGINE TUNE-UP 2 -21 2. Hold throttle lever closed and pull cam back until low step as far as possible without forcing. is against but not on set screw (B), Figure 35. 2. Check clearance between upper edge of choke valve and 3.
  • Page 42 2 - 22 ENGINE TUNE-UP Twin Carburetors, set engine idle to 490510 with Hydra- 5. Refill to oil level line with 50 S.A.E. engine oil for Matic, 540-560 for standard transmission and 575 for temperatures above 32°F and 20 S.A.E. for lower temper- Overdrive.
  • Page 43: Specifications

    ENGINE 3 - 1 SECTION 3 ENGINE SPECIFICATIONS ENGINE: ALL 6 CYLINDER ALL 8 CYLINDER Arrangement L-Head L-Head Compression Pressure 100 Lbs. Minimum 100 Lbs. Minimum Firing Order 1-5-3-6-2-4 1-6-2-5-8-3-7-4 Serial No. Location Right hand front of block Front of block Vibration Dampener Yes (in rubber) Yes (in rubber)
  • Page 44 3 - 2 ENGINE CRANKSHAFT: (Continued) ALL 6 CYLINDER ALL 8 CYLINDER Main Bearing Size 2.4993" to 2.5013" 2.2805" to 2.2815" No 1 No 2 2.4993" to 2.5013" 2.3125" to 2.3135" No. 3 2.4993" to 2.5013" 2.3425" to 2.3435" 2.4993" to 2.5013" 2.3745"...
  • Page 45 ENGINE 3 - 3 VALVES: 232 Cu. In, Engines 262 and 308 Cu. In. 254 Cu. In. Engines Intake Engines Angle of Seat 45° 45° 45° Head outside diameter 1.831" 1.831" 1.500" Port diameter 1-11/16" 1-11/16" 1-3/8" Lift 11/32" 11/32" 11/32"...
  • Page 46 3 - 4 ENGINE...
  • Page 47 ENGINE 3 - 5 LUBRICATION 8 CYLINDER Engine lubrication is by the Duo-flow system which delivers the lubrication oil in ratio to engine speed to all bearing surfaces immediately from the first turn of the crankshaft. The oil is drawn through a pipe connecting with a floating screen in the oil pump by the oscillating plunger type oil pump which is driven from the camshaft.
  • Page 48: Oil Pump

    3 - 6 ENGINE OIL CHECK VALVE ball (4) would prevent or delay the escape of oil and delay the contacting of pin (9) by the plunger. 8 CYLINDER At speeds above idling, the oil pressure holds the REMOVAL: check valve plunger off its seat so that the indicator lamp does not burn or flash.
  • Page 49 ENGINE TUNE-UP 3 - 7 2. Inlet connections at the cylinder block and at the oil pump should be inspected. Leakage a t these points will, cause air to be sucked into the system and the flow of oil will be reduced and possibly stopped. 3.
  • Page 50 3 - 8 ENGINE TUNE-UP 3. Drive out straight pin (10) which holds pump drive gear NOTE: Inspection operations #4 and #5 should be made (9) to shaft. after determining that the old rotor are satisfactory or new rotors used. 4.
  • Page 51: Oil Pan

    ENGINE 3 - 9 NOTE: The #2 crossmember has two locating dowels (one each side) to insure proper alignment of the front suspension in the frame side- members. 4. Remove one bolt and loosen the second bolt in each shock absorber anchor plate which will allow the shock absorbers to slide out of the anchor plates.
  • Page 52 3 - 10 ENGINE FIGURE 8...
  • Page 53 1. Remove all traces of old gaskets from oil pan trough and the oil pan removed, or from above by removing the starter oil pan. Install new gaskets. (Apply a light coat of Hudson motor; always apply white lead or sealer to the cup before Perfect Seal Gasket Paste on both sides of gasket when Installation;...
  • Page 54: Cylinder Head

    3 - 12 ENGINE Installation: 2. Install new head gasket. CAUTION: Use the correct gasket - see that the gasket Reverse procedure of removal. Check to make sure that does not protrude inside the combustion chamber or center steering support bracket is properly secured. cylinder bore line;...
  • Page 55 ALWAYS CLEAN OUT THREADS IN CYLINDER BLOCK BE- FORE InstallING CYLINDER HEAD. Apply "Hudson Perfect Seal Gasket Paste" to the threads of cap screw to facilitate the tightening of the cap screw to the proper tension.
  • Page 56 3 - 14 ENGINE 5. Oil the shim freely with light engine oil and Install the Installing the bearing cap, the end with the machined bearing and bearing cap to the block with the shim groove should be on the same side and next to the corre- equally spaced on the bearing.
  • Page 57 ENGINE 3 - 15 NOTE: When Installing new packing, use a blunt punch with a diameter slightly smaller than the packing groove. Punch end should be not shorter than 4 inches to insure seal bottoming. Packing must be compressed until it bottoms in the pack- ing grooves, and enough packing Installed to make a solid seal flush with front face and bottom face of the bearing caps.
  • Page 58 NOTE: Hudson main bearings are furnished in standard suitable overhaul stand. See "Engine Removal", page 17. or .010 undersize finished reamed, or unfinished (for 2.
  • Page 59 ENGINE 3 - 17 When assembling new or old bearing shells to caps, bearing cap. Insertion of packing is greatly facilitated by tighten the retaining screws just snugly to allow self-center- using tool J-392, Figure 19. ing of shell on screw. Make sure that screw heads are below SIX AND EIGHT the babbitt surface.
  • Page 60 3 - 18 ENGINE 9. Disconnect the water temperature gauge wire from the REMOVING CONNECTIONS BENEATH CAR: side of the cylinder block. 10. Disconnect the oil gauge check light wire. 1. Drain the transmission oil. (On Hydra-Matic transmis- 11. Disconnect the vacuum tube from the windshield wiper sions also drain torus cover).
  • Page 61 ENGINE 3 - 19 10. Install speedometer driven gear and speedometer cable. CAUTION: Be sure the engine lift bracket is safely attached to the engine and that chain fall hook is prop- 11. Install universal joint to transmission companion flange. Lock plates securely . erly positioned with chain tight, Figure 20, as engine 12.
  • Page 62: Piston Rings

    3 - 20 ENGINE This precaution will prevent cracked or broken piston ring It will also be noted by reference to Figure 21 that the end lands or piston rings. gap is equal to the back lash of the ring notch on pin. Therefore, the ends of a ring are filled to obtain the desired .005"...
  • Page 63 ENGINE 3 - 21 A code letter and the piston weight in ounces and quarter KEY TO CODE MARKINGS ounces is stamped on the head of each piston. In addition to ( 8 Cylinder - 254 Cu. In.) these size and weight marks, all original factory piston Installations are numbered on the head of the piston with the PISTON, CYLINDER, RING SIZES block number and the number of the cylinder in which the...
  • Page 64 3 - 22 ENGINE original size of each cylinder. A corresponding letter Cylinder bore sizes from standard to .020" oversize appears at the top of the piston. The numbers 1 to 6 are given in this chart and the recommended piston indicate the cylinder in which the piston is Installed.
  • Page 65: Piston Pins

    ENGINE 3 - 23 a 3 to 4 pound pull. Use tool J-888 Piston Feeler Scale to measure this pull as in Figure 27. CAUTION: A thousandth of an inch variation will change the pull on the feeler only a few pounds and the use of this scale will eliminate guessing.
  • Page 66: Connecting Rod Bushings

    3 - 24 ENGINE The piston pin and connecting rod bushing should be NOTE: This operation swages or expands the bushing replaced when necessary by selecting the proper size pin to into eye of the rod. This is important as the bushings fit the piston and reaming the connecting rod bushing to size.
  • Page 67 ENGINE 3 - 25 The connecting rod bearing does not lend itself to adjust- ment. DO NOT FILE bearing caps to take up radial clearance. CONNECTING RODS (6 Cylinder) Connecting rods are heat treated, drop-forged steel with an I-beam section. An oil metering hole is pro- vided in the upper half of the connecting rod bearing to provide additional cylinder wall lubrication.
  • Page 68 3 - 26 ENGINE CONNECTING ROD Place the index pin (located at the bottom of the fixture) BOLT NUT LOCK so that it touches the connecting rod bearing end. 2. Remove the rod from the arbor and turn the rod around Tighten the regular connecting rod bolt nuts on both 6 and and reassemble the rod to the arbor, placing the "V"...
  • Page 69 ENGINE 3 - 27 Figure 32. On the 8 cylinder engine the connecting rod dipper opening must be toward valve side of engine, Figure NOTE: The notches in the lower and upper caps should be on the same side when Installing rods to crankshaft. Use Piston Inserter KMO-357 when Installing piston and ring assemblies.
  • Page 70 3 - 28 ENGINE FIGURE 32...
  • Page 71 ENGINE 3 - 29 FIGURE 33...
  • Page 72 3 - 30 ENGINE 2. Remove flywheel and crankshaft oil thrower. See VIBRATION DAMPENER "Flywheel Removal". Regardless of the number of cylinders, the crankshaft of 3. Remove oil pan and (oil pan baffle, 8 Cylinder). a gasoline engine does not rotate at a uniform or constant 4.
  • Page 73: Timing Gears

    ENGINE 3 - 31 TIMING GEAR COVER OIL SEAL REPLACEMENT The timing gear cover has as oil seal which fits closely over the vibration dampener spacer to prevent oil leaking out of the front end. The oil seal is a tight press fit in the cover and can be removed with J-2776 Timing C over Oil Seal Remover and Installer Set, Figure 36, b y placing the collar so that slot in collar engages depression in cover,...
  • Page 74 3 - 32 ENGINE Check oil seal to be certain that lip is not curled over. 2. Use a new timing gear cover gasket and Install the Before Installing a new oil seal, apply a coating of white or gear cover. Install all screws, centralize cover seal on red lead in the well in the timing cover.
  • Page 75 ENGINE 3 - 33 TIMING GEAR Installation: TIMING GEAR Installation: ( 8 Cylinder) (6 Cylinder) 1. Align keyway in crankshaft gear with key in crankshaft. 1. Install crankshaft gear with Pusher Tool J-483, as outlined under "Timing Gear Installation, 8 Cylinder". 2.
  • Page 76 3 - 34 ENGINE FIGURE 40...
  • Page 77 ENGINE 3 - 35 CAMSHAFT CAMSHAFT BEARINGS (8 Cylinder) (6 & 8 Cylinder) REMOVAL: Replacement camshaft bearings are avail - able through the service parts department, in both finish reamed and unfinished. The finish reamed bearings are sufficiently 1. Drain cooling system, disconnect radiator hoses and oversize so that when pressed into place they will be the remove radiator.
  • Page 78 3 - 36 ENGINE...
  • Page 79 11. Install carburetor and accelerator linkage. NOTE: Tappets should be raised and secured by the use 12. Install radiator; connect hoses (Use Hudson Perfect of spring type wood clothes pins or some other practical Seal at all connections).
  • Page 80 3 - 38 ENGINE NOTE: To facilitate Installation of two piece valve keep- NOTE: Tappet guides must be accurately aligned with ers, use Valve Keeper Installer J-1953, Figure 43. cams on camshaft. Position of guides is controlled by the guide clamps; the inner sides of which should be in full contact with matching flat surfaces on front face of each pair of tappet guides within .0015", Figure 42.
  • Page 81 ENGINE 3 - 39 FIGURE 44...
  • Page 82 3 - 40 ENGINE 3. Raise car and remove right front wheel and fender shield too wide in the cleaning up process, use a cutter with the proper with extension. size pilot to obtain proper valve seat width. When reducing the seat 4.
  • Page 83 ENGINE 3 - 41 Valve guides can be removed upward through the valve For 6 cylinder engines use the Valve Guide Installer seat opening with a suitable puller. Handle part of J-883-A, the J - 8 8 3- 7 Pilot Block, J-883-8 and J-883-9 Valve Guide Installer Pilots, Figure 47, page Valve guides can be properly Installed with the J-883-A 3-41 to Install the valve guides.
  • Page 84: Valve Timing

    3 - 42 ENGINE The engine is correctly timed when the first of the five VALVE TIMING timing marks is approximately 5/8" above the index of the timing hole shown as "A", Figure 49. When checking 6 Cylinder eight-cylinder valve timing, dimension "A" should be 9/16". Inlet open 26.7°...
  • Page 85 ENGINE 4 - 1 SECTION 4 FUEL SYSTEM & EXHAUST CARBURETOR WA-1-749S (1950 to '54, 232 en.) SPECIFICATIONS: Metering Rod Jet .1015" diameter Metering Rod (Vacumeter Type) Carter Make Carter No. Economy Step Single Throat Down Draft Type Main Venturi 1-3/8"...
  • Page 86 4 - 2 ENGINE SECTION 4 FUEL SYSTEM & EXHAUST CARBURETOR WA-1-968-S (1952 to ‘53, 262 dual) SPECIFICATIONS: Metering Rod Jet .1015" Diameter Carter Metering Rod (Vacumeter Type) Make Single Throat Down Draft Type 1-3/8" I.D. Length 3-9/64" Main Venturi Primary Venturi 11/32"...
  • Page 87 ENGINE 4 - 3 SECTION 4 FUEL SYSTEM & EXHAUST CARBURETOR WA-1-990-S (1952 to '53, 262 dual) SPECIFICATIONS: Metering Rod Jet .1015" Diameter Make Carter Metering rod (Vacumeter Type) Type Single Throat Down Draft Main Venturi 1-3/8" I.D. Length 3-9/64" Primary Venturi 11/16"...
  • Page 88 4 - 4 FUEL SYSTEM & EXHAUST against an adjusting screw when the choke is closed. The screw is adjusted to hold the throttle open sufficiently to provide necessary engine speed (fast idle) during the warm- up period. As the choke valve opens, the fast idle cam moves away from the screw allowing the engine to run at normal idle speed.
  • Page 89 FUEL SYSTEM & EXHAUST 4 - 5 An anti-percolator valve that opens too early will allow excess valve is opened and the fast idle cam moves away from air to be drawn into the high speed circuit. If the valve fails to open, the adjusting screw, allowing the throttle to close and it will cause difficult starting when the engine is hot.
  • Page 90: Anti-Percolator Adjustment

    4 - 6 FUEL SYSTEM & EXHAUST FIGURE 5 1. Crack throttle valve .020" b y placing gauge J-1633 (Carburetor No. T-109-29), between throttle valve and FIGURE 4 bore of carburetor on side opposite the idle port, Figure 2. Clearance between percolator rocker arm lip and pump METERING ROD SETTING: arm should be .005"...
  • Page 91 FUEL SYSTEM & EXHAUST 4 - 7 UNLOADER ADJUSTMENT: is against but not on set screw (B), Figure 8. 1. Remove carburetor air cleaner. 4. Clearance between lower edge of choke valve and air horn should be 5/8", (A), Figure 7. 2.
  • Page 92 4 - 8 FUEL SYSTEM & EXHAUST 4. Disconnect vacuum line from carburetor to distributor. 5. Disconnect heat riser line from exhaust manifold to carburetor. 6. Remove nuts and lock-washers from the carburetor mounting studs and remove carburetor assembly. DISASSEMBLY: 1.
  • Page 93 FUEL SYSTEM & EXHAUST 4 - 9 9. Remove nozzle passage plug, nozzle retainer plug and 6. Remove the low speed jet assembly, Figure 13. nozzle, Figure 16. (Be sure to remove small nozzle gas- ket from casting.) FIGURE 14 FIGURE 17 7.
  • Page 94 4 - 10 FUEL SYSTEM & EXHAUST 12. Remove idle adjustment screw and spring, Figure 2. Examine each part and replace any part that shows 19. Check for groove on seating surface. wear, or does not meet specifications. Use all new gaskets and new screws on throttle and choke valve.
  • Page 95 FUEL SYSTEM & EXHAUST 4 - 11 8. Install idle adjustment screw and spring, Figure 5. Install the needle, float and lever assembly, and float 27. Back out from seated position 1/2 to 1-1/2 lever pin. Check float for dent s and wear on hp, and turns, Models WA1-749S, 1-1/4 to 2-1/4 turns float pin for wear.
  • Page 96 4 - 12 FUEL SYSTEM & EXHAUST FIGURE 31 FIGURE 34 12. Install pump check ball and pump discharge ball If jet is worn, replace both metering rod and jet. retainer and gasket, Figure 31. FIGURE 32 FIGURE 35 13. Install pump intake check ball and pump strainer, 16.
  • Page 97 FUEL SYSTEM & EXHAUST 4 - 13 20. With throttle connector rod in place, adjust pump 18. Install pump arm and countershaft assembly, Figure stroke. Use Carter universal pump travel gauge 37. Install connector link on pump shaft in lower hole T-109-102 or machinist's scale, Figure 39, and set in pump arm.
  • Page 98 4 - 14 FUEL SYSTEM & EXHAUST with indicator marks at bottom and rotate counter clockwise to center graduation. FIGURE 42 FIGURE 45 24. Install air horn and piston housing assembly, Fig- ure 42. Install screws and lock-washers. Tighten screws evenly. FIGURE 46 FIGURE 43 28.
  • Page 99 FUEL SYSTEM & EXHAUST 4-15 CARBURETOR WGD SPECIFICATIONS: Nozzle In primary venturi, round end type. Inside diameter Carter 30 drill. Nozzle is In- Make Model 6 Cyl WGD 776-S stalled permanently. WGD 773-S DO NOT REMOVE. 8 Cyl Dual Downdraft 1-1/4" Type Anti-percolating well;...
  • Page 100 4 - 16 FUEL SYSTEM & EXHAUST Vacuum Spark Port: .039" to .041" diameter. Top of port. .010" to .020" above valve. CARBURETOR ADJUSTMENTS (WGD) FLOAT ADJUSTMENT: Holding the bowl cover inverted and gasket removed and with the float needle (A) Figure 48, seated, there should be 3/16"...
  • Page 101 FUEL SYSTEM & EXHAUST 4 - 17 2. With metering rods bottoming, revolve metering arm 2. Check clearance between upper edge of choke valve and (K) until lip (H) (See insert) contacts vacumeter link (I). inner wall of air horn; this should be 1/8" (use Tool Hold arm (K) towards connector link side and carefully J-818-5), Figure 52.
  • Page 102 4 - 18 FUEL SYSTEM & EXHAUST 3. Remove bowl cover with all parts attached, Figure 55. fuel pump (at carburetor). 4. Disconnect vacuum line from carburetor to distributor. 5. Disconnect heat riser tube from exhaust manifold to car- buretor. 6.
  • Page 103 FUEL SYSTEM & EXHAUST 4 - 19 carbon from bores of flange. Replace all worn or damaged 6. Remove a 11 parts from the carburetor body, except parts and all gaskets. nozzles and other pressed in parts, Figure 58. After cleaning carburetor parts, group as follows: 1.
  • Page 104 4 - 20 FUEL SYSTEM & EXHAUST 4. Group all parts controlling pump operation, Figure 63. 1. Install all parts controlling IDLE OPERATION. Install throttle shaft and lever assembly, Figure 65. (Back out throttle lever adjusting screw.) 2. Install the throttle valves. Small "c" at (A), Figure 66, in circle should be toward idle port at (B) (when viewing casting from manifold side).
  • Page 105 FUEL SYSTEM & EXHAUST 4 - 21 7. Install the intake ball check (G), Figure 71. Then Install the retainer ring (H) and the strainer (I). FIGURE 68 5. Install low speed jet assemblies, Figure 69. (No gaskets are used.) FIGURE 71 8.
  • Page 106 4 - 22 FUEL SYSTEM & EXHAUST Figure 76, then lower needle into seat until float and 10. Install bowl strainer gauge, nut and gasket assembly lever line up with holes and Install float lever pin. (Set as indicated by arrow, Figure 74. float to specifications, Page 4-15 and Install new bowl cover gaskets.) 13.
  • Page 107 FUEL SYSTEM & EXHAUST 4 - 23 FIGURE 81 FIGURE 79 16. Install vacumeter spring (R), Figure 80, in cylinder and assemble bowl cover on body. (Install bowl cover screws, tightening center screws first.) FIGURE 82 19. Set pump stroke, Figure 83, (see Page 16, for pump stroke setting).
  • Page 108 4 - 24 FUEL SYSTEM & EXHAUST 20. Install metering rods. Catch the metering rod spring loop with lower end of the, metering rod as rods are inserted (W), Figure 84. Adjust metering rods in the following manner: a. Back out the throttle lever adjusting screw so throttle valves seat.
  • Page 109 FUEL SYSTEM & EXHAUST 4 - 25 NOTE: Choke valve to be Installed with the circled "C" visible from the top of the carburetor with valve in closed position as indicated by an arrow, Figure 88. Seat choke valve by tapping lightly; hold in place with fingers before tightening screws.
  • Page 110 4 - 26 FUEL SYSTEM & EXHAUST 30. Install the thermostatic coil and housing assembly, retainers and screws, Figure 94. Install housing with index marks to bottom and revolve housing in direc- tion of arrow, set index marks to specifications; see "Climatic Control Setting,"...
  • Page 111: Installation Instructions

    FUEL SYSTEM & EXHAUST 4 - 27 TWIN CARBURETOR Installation INSTRUCTIONS Installation INSTRUCTIONS (6B-7B MODELS) 1. Drain coolant from radiator. 2. Disconnect accelerator rod at bell crank, throttle valve rod from throttle valve lever on transmission (if equipped with Hydra-Matic) also bellcrank and con- necting linkage to carburetor.
  • Page 112 4 - 28 FUEL SYSTEM & EXHAUST 18. Install new exhaust pipe flange to elbow gasket, locate 24. Install the intake manifold compensator tube assembly flange on manifold elbow and Install flange bolts loosely. (6) using the gaskets, cap-screws and lock-washers provided in the kit.
  • Page 113 FUEL SYSTEM & EXHAUST 4 - 29 pipe assembly (4) from the rear carburetor elbow to front 36. Install air cleaners to front and rear carburetors and bolt carburetor tee. Install the fuel pipe union (9) in the fuel to cleaner braces. pump and connect fuel pipe assembly from fuel pump to carburetor tee.
  • Page 114 4 - 30 FUEL SYSTEM & EXHAUST 6. Connect the moulded hose provided in the k i t to the Ranco for adjustment purposes. On 5B Installations, adjust valve and heater inlet pipe. Install the straight length of hose throttle shaft rod trunnion to show a dimension of provided in the, kit to the Ranco valve and cylinder head 45°...
  • Page 115 FUEL SYSTEM & EXHAUST 4 - 31 FUEL PUMP AIR CLEANER, DRY (Oil Wetted Type) Carter mechanical fuel pump M-729SZ, Figure 103, is used as standard on all "A" series Hudsons. A combination fuel and The oil wetted type of air cleaner is used as standard vacuum pump, AC Type AJ, Figure 104, is available as an option.
  • Page 116 4 - 32 FUEL SYSTEM & EXHAUST diaphragm (I) up against the diaphragm spring (J), expel- VACUUM BOOSTER TEST: ling air through the outlet valve (K) and port (L) into the manifold. To check the action of the vacuum portion of the combi- nation fuel and vacuum pump, connect a vacuum gauge to With the cam lever on the low side of the eccentric, spring the inlet port and disconnect outlet.
  • Page 117 FUEL SYSTEM & EXHAUST 4 - 33 FIGURE 105 COPYRIGHT 1949 BY CARTER CARBURETOR CORPORATION. ALL RIGHTS RESERVED.
  • Page 118 4 - 34 FUEL SYSTEM & EXHAUST 3. Remove cam lever pin rivet plug (J) retainer (H), and pin FUEL PUMP DISASSEMBLY (AC): (I). CAUTION: Before taking a combination pump apart, 4. Remove cam lever (B). read assembly instructions paragraphs No. 2, 13 and 15 for special equipment needed.
  • Page 119 FUEL SYSTEM & EXHAUST 4 - 35 FIGURE 106...
  • Page 120 4 - 36 FUEL SYSTEM & EXHAUST 7. Lift vacuum diaphragm (30) out of body and remove 5. Rocker Arm Pin and Washer - Replace bullet type pin with lower oil seal retainer (34), by turning until slot lines head type pin and washer. up with flat of pull rod.
  • Page 121 FUEL SYSTEM & EXHAUST 4 - 37 4. Drive tool PT-6 out with permanent rocker arm pin 12. Lift the pump body above eye level, facing the (33). Place washer over small end of pin and spread pin vacuum diaphragm flange. The two vacuum links end with ball peen hammer or round nose punch.
  • Page 122 4 - 38 FUEL SYSTEM & EXHAUST overload the regulator contacts and may result in prema- FUEL LEVEL INDICATOR ture wear. FUEL LEVEL GAUGE: The fuel level indicator is of the constant voltage type. It consists of a voltage regulator, panel indicator and a tank With the tank empty, the float holds the slide rheostat level unit connected by a single wire system between the (variable resistance) at maximum resistance causing the...
  • Page 123 FUEL SYSTEM & EXHAUST 4 - 39 GAUGE TROUBLE DIAGNOSIS check. If now operating O.K., correct or replace bad wire between tank unit and panel gauge. GAUGE TESTING EQUIPMENT: GAS TANK UNIT: A. One new OK tank level unit (constant voltage). If there is any question about the tank level unit being B.
  • Page 124: Exhaust Manifold

    4 - 40 FUEL SYSTEM & EXHAUST EXHAUST MANIFOLD 4. Install sponge rubber pad on gas tank inlet. (8 Cylinder) 5. Install gas tank, use care when entering inlet pipe through floor and fender opening. REMOVAL: 6. Install gas tank straps and draw tank up into position. 1.
  • Page 125 FUEL SYSTEM & EXHAUST 4 - 41 MANIFOLD HEAT CONTROL 2. Remove the throttle connection from carburetor. (8 Cylinder) 3. Remove the fuel line and vacuum line from carburetor. Exhaust and intake manifolds are separate castings bolted 4. Remove heat riser tube from the carburetor. to the cylinder block and also to each other as there are interconnecting passages through which the exhaust gases flow to heat the fuel mixture.
  • Page 126 4 - 42 FUEL SYSTEM & EXHAUST 4. Install both manifolds and carburetor on engine. 4. Now tighten bolts at connection to exhaust manifold and in clamp connecting front and rear pipes. 5. Install the oil pump heat shield and insert the two cap FRONT EXHAUST PIPE screws in oil pan.
  • Page 127: Cooling System

    Pump Shaft Fan to Radiator Clearance 4 Blade-18" Cooling System Capacity: 7/8" 6 or 8 Cylinder 18-1/2 Quarts With Heater 19-1/2 Quarts ANTI-FREEZE CHART Ethylene Glycol Protection Hudson Methanol (Prestone or Temperature Anti-Freeze Qts Qts. Equivalent) Qts. ±10 4-3/4 6-3/4 5-1/4...
  • Page 128 5 - 2 COOLING SYSTEM DESCRIPTION AND OPERATION RUST AND SCALE DEPOSITS The cooling system is of the pressure type and has a Scale or rust tends to obstruct the flow of coolant through cellular tubular radiator, a centrifugal six vane impeller the water passages of the cylinder block and radiator, and pump and a four blade radiator fan with the blades un- when such formation is excessive, it prevents proper heat...
  • Page 129 COOLING SYSTEM 5 - 3 2. Install radiator cap and attach long hoses to radiator system be cool before adding an antifreeze solution. To connections as shown in Figure 1. Insert the flushing gun facilitate accurate testing of freezing points, it is advisable as shown.
  • Page 130: Water Pump

    5 - 4 COOLING SYSTEM The bearing and shaft are retained in the pump housing by the shaft bearing retainer (6). WATER PUMP REMOVAL: 1. Drain the cooling system by opening drain cock at lower right side of radiator and remove the pipe plug from left rear side of cylinder block.
  • Page 131 COOLING SYSTEM 5 - 5 WATER PUMP - 6 CYLINDER ENGINE FIGURE 3 LEGEND 1. Cover bolt 11. Body cover to block gasket Body cover 12. Impeller Body to cover gasket 13. Shaft seal Body 14. Shaft seal washer 5. Body pipe plug 15.
  • Page 132 5 - 6 COOLING SYSTEM clearance for the pulley hub. The slotted adaptor is placed CAUTION: When pressing bearing and shaft in housing, between the body and the pulley hub to support the lower press against face of outer ring, not against shaft. part of the body to eliminate spring-back and possible 2.
  • Page 133 COOLING SYSTEM 5 - 7 WATER PUMP 8 CYLINDER ENGINE FIGURE 5 LEGEND Cover bolt Body cover gasket Body cover 11. Impeller Body to cover gasket 12. Shaft seal 4. Body pipe plug 13. Shaft seal washer Body 14. Body to cylinder block bolt Bearing retainer 15.
  • Page 134: Fan Belt Adjustment

    5 - 8 COOLING SYSTEM 5. Use a new cover gasket (3) and Install body cover (2). 6. Install fan hub (9), fan blades (10), lock-washers (20), and screws (21). Tighten screws to 12 to 15 lbs. Torque. NOTE: Dimension from outside edge of fan pulley hub to cover face of pump body should be 4-27/32", Shown as "A", Figure 2.
  • Page 135: Water Temperature Gauge

    The water jacket plugs used in the left side of the six cylinder block are a drive fit and can be easily Installed using Tool J-2793 as illustrated in Figure 10. Use a light coat of Hudson perfect seal paste to facilitate installation and improve the sealing. FIGURE 8...
  • Page 136 5 - 10 COOLING SYSTEM Installation: Reverse procedure of removal. NOTE: Proper clearance between the fan blades and the radiator core is 7/8". Should the fan be too close, there is danger of damaging the radiator core on an emergency stop. If set too far from the core, cooling efficiency will be impaired particularly at low speed.
  • Page 137: Electrical System

    ELECTRICAL SYSTEM 6 - 1 SECTION 6 ELECTRICAL SYSTEM SPECIFICATIONS Models 4B-5B-6B-7B and 8B GENERATOR: Make and Model Auto-Lite GDZ-6001B Type and Volts Shunt--6 Volt Control Vibrating Type 3-Unit Regulator Controlled Output 40 amperes Poles Brushes Brush Spring Tension 35-53 oz. (with new brushes) Bearings: Commutator End Bronze...
  • Page 138 6 - 2 ELECTRICAL SYSTEM Current Regulator: 048" to .052". Contacts should be closed with the high limit Armature Air Gap gauge in place and open with the low limit gauge in place on the contact side and next to the brass armature stop pin.
  • Page 139 4.5 amps. at 6.3 volts Engine Idling 2.5 amps. at 6.3 volts SPARK PLUGS: Hudson Champion H-11 For 308 Cu. In. Engines Make Hudson Champion H-8 For 232 Cu. In., 262 Cu. In. and 254 Cu. In. Engines .032" 14 M.M. Thread Size BATTERY:...
  • Page 140 6 - 4 ELECTRICAL SYSTEM BATTERY TEST ELECTRICAL SYSTEM HYDROMETER: The 1952 "B" Series Hudsons use a positive grounded 6 volt electrical system employing a 6 volt, 100 ampere hour Under normal conditions a hydrometer reading of the storage battery, an externally regulated shunt wound gener- specific gravity of each cell will determine the state of ator, and a three unit voltage regulator.
  • Page 141: Starting Motor

    ELECTRICAL SYSTEM 6 - 5 a heavy shunt across the terminals. With the cell tester the STARTING MOTOR difference between cells should not be more than .15 volts, and each cell should test at least 1.5 volts. With the Battery- The starting motor is activated through a solenoid switch Starter Tester, meter should show at least 4 volts at 300 mounted on left hand front fender side dust shield.
  • Page 142 6 - 6 ELECTRICAL SYSTEM 3. If a starter battery tester is used, turn the selector knob to 6. After completing amperage draw test, turn control knob the 15 volt position. to "off" position 4. With ignition key off, engage the starter motor and note 7.
  • Page 143: Starter Overhaul

    ELECTRICAL SYSTEM 6 - 7 STARTER REMOVAL: 1. Disconnect cable at battery negative terminal and remove cable at starting motor post. 2. Remove the two starter mounting stud nuts and remove starter motor assembly. DISASSEMBLY: 1. On cars equipped with the outboard type starter, remove the two through bolts attaching the Bendix housing to starter frame and remove the Bendix FIGURE 6...
  • Page 144 6 - 8 ELECTRICAL SYSTEM BRUSHES: 6. Replace Bendix sleeve, pinion, spring retainers, spring, stop nut, pin and lock ring. 1. Brushes should slide freely in their holders and make 7. On Hydra-Matic Drive equipped cars, Install Bendix full contact with the commutator. Worn brushes should be replaced.
  • Page 145: Wiring Check

    ELECTRICAL SYSTEM 6 - 9 The generator armature is carried on a bronze bearing MAX. VOLTS at the commutator end and on a roller bearing at the a. Generator frame to battery drive end. The bearing should be lubricated with 3 to 5 ground post drops of engine oil at each chassis lubrication.
  • Page 146 6 - 10 ELECTRICAL SYSTEM A. Cover Band N. Brush Spring B. Armature Terminal Stud O. Brush C. Field Terminal Stud P. Brush Lead D. Ground Screw Q. Commutator End Head E. Pole Shoe Screw R. Armature F. Oiler S. Frame G.
  • Page 147 ELECTRICAL SYSTEM 6 - 11 6. Remove drive pulley and Woodruff key. 7. Remove armature from drive head end. 8. Remove bearing retainer screws and remove retainer, felt washers, gasket and bearing. NOTE: The following generator checks, pages 6-11 to 6-16 can be made on a suitable test stand by an experi- enced operator.
  • Page 148 6 - 12 ELECTRICAL SYSTEM FIGURE 10...
  • Page 149 ELECTRICAL SYSTEM 6 - 13...
  • Page 150 6 - 14 ELECTRICAL SYSTEM FIELD COIL REPLACEMENT: 2. Rotate armature slowly. 3. Steel strip will vibrate if armature is shorted. 1. Solder terminal post to new coil. (Use rosin core solder.) 2. Assemble coil on pole shoe and Install in frame. (Make 4.
  • Page 151 ELECTRICAL SYSTEM 6 - 15 BRUSH REPLACEMENT: 6. Install armature in frame so that dowel pin enters hole in drive head. Generator brushes may be replaced without disassem- bling generator. Brushes should be replaced if they are oil 7. Soak bronze bearing in commutator end head in engine soaked or worn to less than 1/2 of their original length.
  • Page 152 6 - 16 ELECTRICAL SYSTEM FIGURE 12...
  • Page 153: Generator Regulator

    ELECTRICAL SYSTEM 6 - 17 GENERATOR MOTORIZING DRAW: 4. Run the engine at 2000 RPM or 20 amperes. The voltmeter should read not over .8 (tenths) or less. After generator is assembled and brushes properly fitted, 5. If the resistance is more than .8, make the following the motorizing draw should be checked to assure proper checks with the ammeter connected as in paragraph 1.
  • Page 154: Circuit Breaker Adjustment

    6 - 18 ELECTRICAL SYSTEM 1. Inspect wiring between voltage regulator and generator. 5. Next slowly reduce the engine speed and watch the am- (See "Wiring Check", page 9.) meter. 2. Make sure generator operates correctly without the regulator in the circuit. (See "Generator Check". NOTE: When the ammeter reads 4 to 6 amperes, negative side 3.
  • Page 155 ELECTRICAL SYSTEM 6 - 19 3. Run engine at approximately 2000 RPM. regulator "B" terminal and the wire disconnected, Figure 16. 4. Turn resistor knob in until ammeter reads 10 to 15 amperes and then check the voltmeter reading which should be 7.2 to 2.
  • Page 156 6 - 20 ELECTRICAL SYSTEM acceleration or hill climbing, and engine vacuum is low, the DISTRIBUTOR breaker plate is rotated to the retarded position to prevent fuel detonation or pinging. The distributor for the 6 and 8 cylinder engines rotate in a clockwise direction.
  • Page 157 ELECTRICAL SYSTEM 6 - 21 screw (D) until the correct gap is obtained. Distributor point gap is .017" on eight cylinder engines and .020" on six cylinder engines. 4. Tighten contact support lock screw and recheck point gap. 5. If necessary bend stationary contact to secure correct alignment.
  • Page 158 6 - 22 ELECTRICAL SYSTEM 6. Remove breaker plate screws (C) and bearing retainer 5. Install cam, hairpin retainer, and oil wick. Apply a clips, and lift out breaker plate. drop of engine oil to centrifugal weight pivots and cam slots. Items 7 through 10 apply to both 6 and 8 cylinder engines.
  • Page 159 ELECTRICAL SYSTEM 6 - 23 Installation: The timing is advanced by rotating the distributor counter-clockwise. Clockwise rotation of the distributor 1. Line up the first line before the UDC mark on the retards the spark. flywheel with the pointer on the flywheel housing, Figure 21, with No.
  • Page 160 Black-Wet Oil Fouled Oil pumping or Hudson Champion H-8, 14 mm plugs. Champion H-11 plug too cold. plugs are used on 308 Cu. In. engines. Gap on plugs should be set at .032". Check gap with a wire feeler gauge and...
  • Page 161 ELECTRICAL SYSTEM 6 - 25 FIGURE 23 The heat range of a spark plug is determined by the distance from the tip of the insulator to the internal gasket through which the heat passes from the plug to the head. Plug A, Figure 23, is a hot plug;...
  • Page 162 6 - 26 ELECTRICAL SYSTEM 7. Turn the condenser switch to the " Micro-farad". The 3. With ignition switch on, turn Master Control Switch to meter should read 20 to 25 microfarads for both six and "Coil Set" and adjust Coil Set Regulator knob until meter eight cylinder engines.
  • Page 163: Sealed Beam Unit

    ELECTRICAL SYSTEM 6 - 27 FIGURE 26 When the filament burns out or the lens breaks, the entire unit is discarded and a new one Installed, thereby assuring FIGURE 28 maximum lighting efficiency through the life of the car. SEALED BEAM UNIT REPLACEMENT: 1.
  • Page 164: Headlamp Aiming

    6 - 28 ELECTRICAL SYSTEM 3. Remove retainer by rotating counter-clock-wise, allow- Remove headlamp lens rim. ing the Sealed Beam unit to be removed. 4. Remove the reflector plug from the unit as shown in Move the light beam to the right or left by turning the Figure 29.
  • Page 165 ELECTRICAL SYSTEM 6 - 29 Weather Control - Fourteen ampere fuse in a fuse case on left side of weather control housing. Radio - Fourteen ampere fuse incorporated in the radio "A" lead wire. Drivemaster - Ten ampere fuse in the drivemaster control switch on the instrument panel.
  • Page 166 6 - 30 ELECTRICAL SYSTEM and counter-clockwise to increase air gap. Tighten lock nut (E) securely before checking gap. The armature (B) should be approximately parellel with the field (A). After the air gap has been properly adjusted, it is necessary to readjust nut (H) to obtain maximum volume and the best tone.
  • Page 167 ELECTRICAL SYSTEM 6 - 31 6. If switch fails to operate properly, canceling pin in wheel hub may be too short or bent. 7. Move switch lever up and turn wheel 1/4 turn left. Pin should strike left pawl and disengage switch. 8.
  • Page 168 6 - 32 ELECTRICAL SYSTEM on the instrument panel to indicate that the unit is operat- 2. Connect a six volt battery to terminal marked "X" , ing. Pilot lamp flashes only when both lamps in either left Figure 35. or right circuit are operating.
  • Page 169 Number of Corks Ball CONSTRUCTION Pilot Bearing All Hudson cars except those equipped with Hy- dra-Matic Drive use a single plate, cork insert, oil cushioned type clutch. Details of the clutch may be seen in Figure 3. Engagement and disengagement of the clutch is controlled by the clutch foot pedal which is connected by linkage to the shifter yoke (16).
  • Page 170 7 - 2 CLUTCH...
  • Page 171 CLUTCH REMOVAL FROM CAR Following is the method recommended for draining and cleaning (Single Lever Type) the clutches of Hudson cars in order to remove gum and oxidation deposits which cause clutch sticking. 1. Remove front seat cushion. It is important that this procedure be closely followed and the engine run sufficiently to warm up the clutch parts to approxi- 2.
  • Page 172 NOTE: See "Overdrive Section" on cars equipped with 6. Remove the floor mat. Overdrive . 7. Remove Hudson Weather Control unit held by 4 screws, (2 each side). Remove Bowden wire at weather 21. Loosen all clutch-cover-to-flywheel screws slightly to control valve.
  • Page 173 CLUTCH 7 - 5 2. Loosen the propeller shaft center bearing support bolt. 15. Remove two screws attaching the flywheel dust pan to bottom of clutch housing and remove dust pan. 3. Remove the nut, washers and clamps from the front universal joint and disconnect the propeller shaft at 16.
  • Page 174 7 - 6 CLUTCH 2. Driving plate should run true at cork faces within .010" 3. Using a machinists combination square or depth mi- when rotated on Vee blocks with mandrel inserted in hub crometer, measure the distance from clutch throwout spline.
  • Page 175 CLUTCH 7 - 7 ENGAGING SPRINGS Variation in distance at any of, the 3 holes should not exceed .008". Covers that are not within these limits should If clutch pressure plate shows signs of overheating, it is be replaced unless equipment and skill is available for doing an accurate job of straightening.
  • Page 176 7 - 8 CLUTCH 3. Assemble the previously tested engaging springs into NOTE: When assembling throwout bearing to collar, do not fail to Install a new grease retainer (17) Figure 1, to seats on pressure plate, spacing inner spring arrange- ment equally to insure proper balance.
  • Page 177 CLUTCH 7 - 9 3. Tighten the cap screws gradually drawing down oppo- site screws instead of in rotation so that a good gasket seal is insured. Using; a torque wrench, tighten all cover screws to 20-25 foot pounds. Withdraw the arbor. 4.
  • Page 178 7 - 10 CLUTCH 10. Remove the two headless screws or guide studs. 9. Remove the lock screw and Woodruff key from the clutch cross shaft lever and slide the clutch pedal lever 11. Install remaining clutch housing attaching bolts and and cross shaft out of the frame.
  • Page 179 TRANSMISSION 8 - 1 SECTION 8 TRANSMISSION (Manual Type — Single Shift Lever) SPECIFICATIONS Bearings and Bushings Ratio - All Models - First Series Ball Low Gear 2.88 to 1 Main Drive Gear Needle Brg. Second Gear 1.82 to 1 Mainshaft Pilot Mainshaft Rear High Gear...
  • Page 180 8 - 2 TRANSMISSION FIGURE 1...
  • Page 181 TRANSMISSION 8 - 3 FIGURE 2 Gear Pilot Bearing 30. Retainer Gasket 59. Shift Rail Interlock 2. Main Drive Gear 31. Case Gasket 60. Selector Shaft Bushing 3. Gear Bearing Retainer 32. Washer Pin Front 61. Breather Gear Oil Seal 33.
  • Page 182 4. Remove Hudson Weather Control blower unit held by assembly from the transmission. 4 screws (2 each side).
  • Page 183 TRANSMISSION 8 - 5 3. Remove governor at speedometer gear housing on cars "DO NOT USE A TAPERED BLADE SCREW equipped with Over-drive, Drive Master or Vacumotive DRIVER." Drive. 10. Slide low and reverse shift rail out of front of case, then 4.
  • Page 184 8 - 6 TRANSMISSION 14. Pull main shaft rearward by hand far enough to provide clearance for bearing puller jaws behind bearing or bearing retainer snap ring. If shaft does not move rear- ward easily, temporarily reInstall the companion flange and with a soft hammer tap the flange carefully rearward until above clearance is obtained FIGURE 9 FIGURE 7...
  • Page 185 TRANSMISSION 8 - 7 washer, and two bronze thrust washers through cover opening, Figure 12. 20. Working through mainshaft bearing hole in front face of case drive-out reverse idler gear shaft with Driver J-1574, Figure 13. When shaft is driven all the way out, lift reverse idler gear from case.
  • Page 186: Inspection And Repair

    8 - 8 TRANSMISSION 23. Remove shift selector shaft from inside of case. Re- 27. With retainer removed from case, insert the two seal move steel bushing by pulling upward, Figure 15. engaging jaws of Oil Seal Remover J-1576, one at a time between metal portion of seal and retainer.
  • Page 187 TRANSMISSION 8 - 9 open, clean and the top sufficiently loose so that it may be Transmission mainshaft bearings are built originally rotated. The breather must be Installed so that the holes in with end play and because they may feel quite loose, it the side of the body are fore and aft, and extend entirely does not necessarily indicate that they are worn and through the top wall of the case, as shown in the illustration...
  • Page 188 8 - 10 TRANSMISSION SPEEDOMETER GEAR HOUSING SEAL If the seal is hard, cracked, or glazed or if signs of oil leakage are apparent at disassembly, Install a new seal. REASSEMBLY OF TRANSMISSION SELECTOR AND SHIFT SHAFT LEVERS 1. Make sure the transmission case is thoroughly clean inside and outside.
  • Page 189 TRANSMISSION 8 - 11 towards gear thrust face. center with the 8 locking ears on the stop ring. Install steel washer on rear face of cluster gear with lug 4. Install wire lock ring and bend all locking ears in recesses on washer engaging slot in end of cluster gear.
  • Page 190 8 - 12 TRANSMISSION 5. Assemble the two bronze synchronizer rings to the shift thrust washers are properly positioned) and then insert bev- sleeve hub with the 3 plate end slots engaging the shift eled end of countershaft into case and gear cluster from rear plates.
  • Page 191: Installing Transmission

    TRANSMISSION 8 - 13 2. Place second and high shift fork in groove of synchro- nizer shift sleeve and while holding the fork in this posi- tion, insert the shift rail into case through hole in fork, Figure 27. Install and tighten slotted set screw using a straight blade screwdriver.
  • Page 192 8 - 14 TRANSMISSION Installing the trans-mission and the front end of the drive TROUBLE SHOOTING gear shaft and pilot bearing in the flywheel will be dam- SERVICING THE TRANSMISSION aged. JUMPING OUT OF GEAR 2. Rotate clutch collar and throwout bearing to position for Jumping out of gear is likely to be caused by one of the proper alignment with throw-out yoke on transmission.
  • Page 193 TRANSMISSION 8 - 15 Worn, rough mainshaft rear bearing Sliding gear teeth Excessive end play of reverse idler rough, chipped, tapered Excessive second speed mainshaft Insufficient gear mesh end play Noisy speedometer gears Too much chamfer on shift rail ball notch Improper linkage adjustment Noise may occur in neutral or in any one or more speeds.
  • Page 194 8 - 16 TRANSMISSION FIGURE 29 Control Lever 20. Control Wire Dust Boot (Steering End) Control Lever Knob 21. Control Wire Dust Boot (Trans. End) Control Lever Anti-Rattle Washer 22. Control Wire Anchor Control Lever Fulcrum Screw 23. Control Wire Anchor Hairpin Clip Control Lever Fulcrum Bracket 24.
  • Page 195: Gear Shift

    TRANSMISSION 8 - 17 NOTE: Check shift selector lever (26) Figure 30 to which position, remove the cotter pin and clevis pin from rod (27) cross shift control wire is attached, to be sure the lever is at bell crank (39). tight on its shaft.
  • Page 196 8 - 18 TRANSMISSION 8. Disconnect rod (38) at control lever (7). 3. Remove gear shift lever fulcrum screw (4), lever (1), and anti-rattle spring washer (3). 9. Remove spring (8) and flat washer (9). 4. Remove hairpin clip anchor (22) at lower end of control tube 10.
  • Page 197 TRANSMISSION 8 - 19 SECTION 8 TRANSMISSION (Manual Type — Double Shift Lever) CONSTRUCTION Breathing or venting is through a small opening in the front of the cover and two holes in the rear of the gasket, which is held away from the cover at the center by a depression It is of the all-helical gear type with synchro-mesh stamped in the cover.
  • Page 198 8 - 20 TRANSMISSION FIGURE 10...
  • Page 199 TRANSMISSION 8 - 21 FIGURE 31 1. Synchronizer Rings 21. Countershaft 39. Retainer Bolts 2. Synchronizer Springs 22. Reverse Idler Gear 40. Speedometer Drive Gear 3. Synchronizer Hub 23. Reverse Idler Gear Bushing 41. Mainshaft Oil Seal 4. Synchronizer Shift Plates 24.
  • Page 200 8 - 22 TRANSMISSION REMOVAL: The transmission is removable from underneath the car, thus eliminating the operation of removing and replacing the floor cover and mat. The clutch housing also does not have to be disturbed. 1. Remove drain plug and drain lubricant. 2.
  • Page 201 TRANSMISSION 8 - 23 8. Make a dummy countershaft of 3/4" diameter cold rolled steel exactly 7-5/64" long with a 3/16" hole drilled 1" deep at each end. The purpose of the dummy shaft is to retain in position the needle rollers, sleeve and thrust washers when removing or Installing counter- shaft gear cluster.
  • Page 202 8 - 24 TRANSMISSION To renew mainshaft rear oil seal, drive old part out of rear flange and Install new seal , tapping it into rear bearing retainer from rear . The seal is properly In- stalled when the rear face projects 1/4" beyond the retainer.
  • Page 203 TRANSMISSION 8 - 25 center of the case to its correct position. 4. Install shift shaft levers, short (low and reverse) on rear shaft and long (second and high) on front shaft. Move either lever into any in-gear position and with one end of the interlock sleeve contacting a shift shaft cam, measure the clearance with a feeler gauge be- tween the opposite end of the sleeve and the cam of the...
  • Page 204: Mainshaft Assembly

    8 - 26 TRANSMISSION 3. Carefully lower cluster and assembled parts into position MAINSHAFT ASSEMBLY and enter front end of countershaft at rear of transmis- sion case, tapping it forward while holding the front end 1. Insert mainshaft with rear bearing assembled, through rear of of the dummy shaft in constant contact with the counter- transmission case and Install low and reverse sliding gear, shaft to keep needle rollers and washers in place.
  • Page 205: Transmission Installation

    TRANSMISSION 8 - 27 case, entering the punches in the 3/16" holes drilled in 6. Install and tighten 4 cap screws holding retainer to case. the ends of the dummy countershaft. With punches, raise the countershaft cluster until in alignment with counter- 7.
  • Page 206 8 - 28 TRANSMISSION FIGURE 44 LEGEND 1. Bracket - Upper Control Tube 15. Pin - Lever Operating 2. Washer - Thrust 16. Lever Assembly - 2nd & High 3. Control Lever 17. Lever Assembly - Low and Reverse 4. End - Push Rod Upper 18.
  • Page 207 TRANSMISSION 8 - 29 REMOVAL AND Installation 13. Remove second and high lever retaining ring (13) from tube. OF HANDY-SHIFT CONTROL TUBE AND FULCRUM BRACKET 14. Reassemble parts in new control tube and fulcrum bracket assembly, reversing procedures covered in the ASSEMBLY foregoing operations.
  • Page 208 8 - 30 TRANSMISSION 7. Remove 1/4" rod from levers. It should come out easily. nuts at trunnion, 1/4 turn at a time, until smooth action is obtained. 8. Check manual shift crossover by moving control lever up 9. Check gear shifting by moving control lever through the and down.
  • Page 209 OVERDRIVE 9 - 1...
  • Page 210 9 - 2 OVERDRIVE FIGURE 2 1. Transmission mainshaft 28. Sun gear shift collar 2. Transmissions mainshaft snap ring 29. Sun gear pawl 3. Transmission mainshaft bearing 30. Sun gear pawl oil seal 4. Transmission snap ring .31. Solenoid assembly 5.
  • Page 211 OVERDRIVE 9 - 3 TRANSMISSION OVERDRIVE NOTE: Unless otherwise designated all instructions and used, making available the acceleration so desirable at operations are for overdrive transmissions used with ei- lower speeds. As the car speed increases above the cut-in point the overdrive unit will shift into overdrive ratio, but ther the single lever type or double lever type manual only when the driver desires no further acceleration;...
  • Page 212 9 - 4 OVERDRIVE OPERATION mainshaft, pinion cage, and engine turning at a slower speed than the ring gear, output shaft and propeller shaft. Under MECHANICAL such conditions FREE-WHEELING DIRECT DRIVE The transmission mainshaft, Figures 3 and 4, extends through the sun gear and is spindled into the pinion cage and roller clutch cam.
  • Page 213 OVERDRIVE 9 - 5 speed of the latter, the sun gear will stand still; if it turns faster than Assuming that the car is being driven with the dash this, relatively, the sun gear will turn forward; and if it turns slower, control pushed in, Figure 4, the sun gear control plate the sun gear will turn backward.
  • Page 214 9 - 6 OVERDRIVE times when it is desirable to return to direct drive for more power the free-wheeling and the overdrive, there are times as without reducing the car speed to the point where the overdrive when descending long steep grades, where it may be would normally release.
  • Page 215 OVERDRIVE 9 - 7 FIGURE 10...
  • Page 216 9 - 8 OVERDRIVE This grounds that portion of the circuit connected to one The solenoid stem is provided with a contact which closes terminal of the relay (marked 2), and if the generator is whenever the pawl is engaged grounding the No 10-32 screw charging the relay contacts will close.
  • Page 217 OVERDRIVE 9 - 9 CONTROL SWITCH SERVICING UNITS REQUIRING REMOVAL OF OVERDRIVE The control switch is attached to the Overdrive housing HOUSING ONLY by two 10-24 screws. Before reInstalling check for damaged gasket and defective wire terminals. Repairs to the overdrive case, overdrive mainshaft, main- shaft ring gear, free wheeling cam, pinion cage assembly, SOLENOID stationary gear, shift rail and fork assembly, overdrive main-...
  • Page 218 9 - 10 OVERDRIVE FIGURE 12 2. Remove the overdrive mainshaft and ring gear assembly, Figure 12, (Catch the rollers as they drop out of the free FIGURE 11 wheeling cam roller retainer.) 9. Drive out the overdrive control shaft tapered pin, Figure 11, and pull control shaft out as far as possible to disen- gage the operating cam of the shift shaft from the slot in shift rail.
  • Page 219 OVERDRIVE 9 - 11 4. Remove the retaining clip at the end of the clutch cam, 7, Remove the solenoid attaching screws, turn the sole- Figure 14, this will allow removal of the cam and the noid one-quarter turn clock-wise and remove, Figure pinion cage assembly.
  • Page 220 9 - 12 OVERDRIVE bearings with an air hose. Spinning a bearing at high speeds DISASSEMBLY OF HOUSING will almost certainly do considerable damage. After washing the bearings, blow them out with clean dry air. Direct the 2. Remove the overdrive mainshaft oil seal (46) with flow of air into the open face of the bearing while holding the Remover J-943.
  • Page 221 OVERDRIVE 9 - 13 Installation OF ADAPTOR PLATE, SOLENOID PAWL, SUN GEAR CONTROL PLATE AND BLOCKER, SOLENOID, SUN GEAR SHIFT RAIL AND FORK (Single Lever Type) 1. Position the adaptor p late and fasten the adaptor to the transmission case and Install the solenoid pawl, sun gear control plate and blocker assembly, Figure 21.
  • Page 222 9 - 14 OVERDRIVE (NOT THE SLEEVE) there should be .008" to .021" 4. Install the locking rail spring, "C " washer and plain clearance between the lower end of the interlock plunger washer on the shift rail and fork assembly. 5.
  • Page 223 2. Install overdrive to adaptor gasket. 6. Remove the floor mat. 3. Install overdrive case. 7. Remove Hudson Weather Control b1ower unit held by 4. With the control switch removed, insert a long thin drift four screws, (2 each side). Disconnect cable at Ranco through the housing at the control switch opening to line weather control valve.
  • Page 224 9 - 16 OVERDRIVE 10. Remove the floor opening cover over the transmission. 24. Remove the two top screws holding clutch housing to engine end plate and Install two J-2969 headless screws 11. Raise car, place on stand jacks. or studs to support the transmission until the balance of the screws are removed.
  • Page 225 OVERDRIVE 9 - 17 8. Remove the governor and governor driven gear and the NOTE: Some of the bearing rollers may fall into transmis- speedometer driven gear. sion case at this time. 9. Remove the nut from the front end of the brake pivot 7.
  • Page 226 9 - 18 OVERDRIVE 5. Remove the four bolts attaching the overdrive housing 13. Remove the large snap ring from the adaptor plate at the to transmission and overdrive adaptor. mainshaft rear bearing and pull the adaptor plate off the bearing.
  • Page 227 OVERDRIVE 9 - 19 8. Install synchronizer shift sleeve hub lock ring on end of mainshaft using lock ring pliers. 9. Apply a coating of viscous grease td mainshaft pilot bearing recess end of main drive gear. Insert the sixteen individual rollers comprising the pilot bearing.
  • Page 228 9 - 20 OVERDRIVE REASSEMBLY - COMPLETE UNIT (Double Lever Type) 1. Thoroughly clean both the transmission and overdrive cases. 2. Install the transmission mainshaft bearing and oil slinger (lip to inside) on mainshaft and in the overdrive adaptor. Retain the assembly in position with the large snap ring. 3.
  • Page 229 OVERDRIVE 9 - 21 NOTE: Assemble synchronizer hub, shift plates, shift sleeve, springs and synchronizer rings together as a unit and slide on main-shaft splines with the long hub of the sleeve pointing forward. Be sure that marks painted on parts during disassembly are in proper alignment, also that the hooked ends of the two synchronizer springs engage in the same shift plate.
  • Page 230 9 - 22 OVERDRIVE 29. Remove retainer and select and Install a gasket .003" to 2. Rotate clutch collar and throwout bearing to position .005" thicker than clearance indicated by feeler. (Gaskets are for proper alignment with throwout yoke on transmis- available in four different thicknesses.) sion.
  • Page 231 OVERDRIVE 9 - 23 UNIT CHECKS C. IGNITION GROUNDING CONTACT - Place a test OVERDRIVE RELAY CHECK: lamp between negative battery terminal and solenoid terminal No. 6. Lamp should light when this connection Disconnect plug at relay and Install test harness to is made.
  • Page 232 9 - 24 OVERDRIVE CONNECTOR PLUG CHECK: Insert a blade 1/4" wide and 1/32" thick successively into each socket of plug for a distance of 1/2". Socket should grip blade tightly enough to make a good electrical contact. NOTE: Flutes on side of plug indicate the plug numbers for example 1 flute or notch is for the No.
  • Page 233 OVERDRIVE 9 - 25 4. Connect test lamp between test harness leads No. 1 and in, the lockup switch may be held open, thus disabling No. 4. Disconnect overdrive black wire at solenoid termi- electrical control operation. Likewise, it may hold the shift nal No.
  • Page 234 9 - 26 OVERDRIVE removed, and the pawl withdrawn from its normal loca- CONDITION NO. 3 tion. This may cause the blocker ring to rotate, so that its two lugs are not located with respect to the pawl. In other THROTTLE SWITCH IMPROPERLY ADJUSTED: words, the solid portion of the blocker ring may be in alignment with the pawl, which will prevent full engage-...
  • Page 235 OVERDRIVE 9 - 27 inspect relay fuse; replace it if necessary. If fuse is good, ELECTRICAL connect the test lamp between ground and each of the fuse clips in turn. If lamp does not light at either fuse clip, CONDITION NO. 3 inspect wire between relay terminal No.
  • Page 236 9 - 28 OVERDRIVE Remove solenoid cover and see if solenoid stem has been F. With governor "A" wire connected as in E, disconnect forced past upper contact spring. Check pawl for release; other wire at control switch; if click occurs inspect termi- if pawl cannot be withdrawn freely from engagement, or nal for a ground.
  • Page 237 OVERDRIVE 9 - 29 B. Occasionally, the upper contacts of the kickdown switch CONDITION NO. 12 will not open. To test for this condition disconnect "A" generator wire at generator and connect loose end of FREE WHEELS AT SPEEDS OVER 16-21 MPH. wire to negative post of battery.
  • Page 238 9 - 30 OVERDRIVE REFERENCE Source of Date Subject Information...
  • Page 239: Propeller Shaft

    PROPELLER SHAFT 10 - 1 SECTION 10 PROPELLER SHAFT SPECIFICATIONS Front Shaft One Universal Rear Shaft Two Universal Center Bearing Annular Ball Center Bearing Support Cushions Two - Rubber Center Bearing Lubrication Factory Sealed Universal Bearings Needle Roller FIGURE 1 LEGEND 1.
  • Page 240 10 - 2 PROPELLER SHAFT Construction NOTE: Use adhesive tape or rubber band to keep journal bearings assembled to Universal journal when removing the propeller shaft. Propeller shafts of tubular construction with needle roller bearing type crosses and a sliding spline assembled on front of the front shaft to take care of telescoping due to rear 7.
  • Page 241 PROPELLER SHAFT 10 - 3 5. Tap on the end of the journal from which the bearing was just removed and remove the remaining bearing cup and rollers. 6. Wash all parts in gasoline and replace all worn parts. FIGURE 3 1.
  • Page 242 10 - 4 PROPELLER SHAFT Black moulded 60 Durometer Hardness used on left side of mounting for models equipped with Hydra-Matic transmis- sions. TROUBLE SHOOTING PROPELLER SHAFT Excessive Vibration Improper alignment of flanges Misaligned or sprung drive shaft Worn torque tube bushing Worn needle bearings in U-joint Worn splines on the shaft or companion flange FIGURE 4...
  • Page 243: Rear Axle

    REAR AXLE 11 - 1 SECTION 11 REAR AXLE (Welded Cover Type) SPECIFICATIONS Drive Gear and Pinion Back- Wheel Bearings Taper Roller lash .004" to .006" Adjustment Shim Pinion Bearings (Two) Taper Roller Axle Shaft (End-Play) .001" to .004" Adjustment Shim Lubricant S.A.E.
  • Page 244 11 - 2 REAR AXLE FIGURE 1 1. Drive shaft nut 16. Differential carrier to cap assembly 2. Drive shaft nut washer 17. Differential case left half 3. Drive shaft key 18. Drive pinion 4. Adjusting cap bolt nut 19. Rear pinion bearing cup 5.
  • Page 245 REAR AXLE 11 - 3 FIGURE 2 31. Differential pinion assembly 47. Differential gear 32. Differential pinion bushing 48. Differential gear thrust washer 33. Differential bearing cup 49. Drive gear bolt 34. Differential bearing cone 50. Drive gear bolt lockwasher 35.
  • Page 246 6. Remove cotter pins (1) and clevis pins (2) that brake cable clevis to equalizing bar (3). NOTE: The construction of the Hudson Monobilt body 7. Unscrew brake cable clevis (4) from brake cable (6) remove incorporates a box frame to support the power plant, locknuts (5) from brake cables as shown in Figure 5.
  • Page 247: Axle Shaft

    REAR AXLE 11 - 5 8. Loosen nuts (1) that hold brake cable housing clamp (2) 11. With roller jack pressure under the rear axle housing, to bracket (3) at #6 body cross member as shown in disconnect lower end of shock absorbers. Figure 6.
  • Page 248 11 - 6 REAR AXLE 2. Remove hub and drum by means of hub puller J-736 as shown in Figure 8. (Do not strike the end of the axle shaft to loosen the hub because of possible damage to the bearing and the center drive shaft thrust spacer).
  • Page 249 REAR AXLE 11 - 7 3. Place the head of the bolt in a vise an d (using a soft hammer) tap the end of the axle shaft, removing the thrust button shank. 4. Clean out the thrust button hole. 5.
  • Page 250 11 - 8 REAR AXLE DRIVE PINION OIL SEAL REMOVAL NOTE: The pinion oil seal can be removed without re- moving the pinion gear. This operation can be performed on bench or under car with rear axle pinion oil seal re- mover J -2647 as follows: 1.
  • Page 251 REAR AXLE 11 - 9 3. Remove the three fingers from pinion oil seal remover 2. Remove companion flange with puller 1-820. body J-2647 and insert hook end of fingers under oil seal entering finger along spline groove of pinion. (Space 3.
  • Page 252 11 - 10 REAR AXLE 5. Remove drive pinion bearing oil seal with rear axle Due to the presence of moisture in the compressed air line, pinion oil seal remover J-943, and lift out oil slinger and be sure that all water has been removed from bearings. front bearing.
  • Page 253 REAR AXLE 11 - 11 FIGURE 24 FIGURE 25 2. Place front drive pinion bearing shims and cone in carrier 7. Install drive pinion and assembled parts in position in the and insert oil slinger. carrier, inserting the forward end of the drive pinion thru shims, front bearing cone, oil slinger and oil seal.
  • Page 254 11 - 12 REAR AXLE FIGURE 27 If the number of shims that have been used between the pinion shaft front bearing and spacer, do not give the rec- ommended resistance torque, shims will have to be added or removed. FIGURE 28 5.
  • Page 255 REAR AXLE 11 - 13 6. Install bearing cones on differentials case hubs, using differential side bearing replacer J-2546 as shown in Figure 29. 7. Place differential case assembly in carrier and assemble differential bearing adjusting nuts. 8. Install differential bearing outer races and caps in place and insert bolts and lock-washers, drawing them up finger tight.
  • Page 256 11 - 14 REAR AXLE FIGURE 32 15. Assemble differential bearing adjusting nut locks, and 5. Place bearing adjusting shims over axle and against secure them with cotter pins. backing plate. 16. Replace differential carrier in axle housing, using a new 6.
  • Page 257 REAR AXLE 11 - 15 9. Place axle shaft key in keyway and Install hubs and drums. REAR AXLE ASSEMBLY 10. Install axle shaft washers and nuts, and tighten to 100 Installation: to 150 foot pounds with torque wrench. Insert cotter pin and secure.
  • Page 258 11 - 16 REAR AXLE 16. Lower car and remove jacks. B. Differential ring gear and pinion tooth contact is improp- erly set. MAINTENANCE 4. Coast noise will be more pronounced by allowing the car AXLE NOISE to coast from the speed of 45 miles an hour, through the speed range of 15 miles an ,hour, with clutch engaged and Difficulties with universal joints, muffler roar, tire noises, throttle closed;...
  • Page 259 REAR AXLE 11 - 17 REAR AXLE (Removable Cover Type) DESCRIPTION wick and hydraulic leather oil seal prevent oil loss at the front of the pinion. This rear axle is of the semi-floating type and employs The axle shafts have fine splines machined at the inner a housing assembly made up of a cast malleable iron ends to engage the differential gears and are tapered at the central housing into the hubs of which are pressed and...
  • Page 260 11 - 18 REAR AXLE FIGURE 25...
  • Page 261 REAR AXLE 11 - 19 FIGURE 36 LEGEND 1. Axle Shaft Nut 27. Differential Side Bearing Shim 2. Axle Shaft Washer 28. Differential Side Bearing Cup 3. Axle Shaft Key 29. Differential Side Bearing Cone 4. Wheel Bearing Adjusting Cap Oil Seal 30.
  • Page 262 11 - 20 REAR AXLE REMOVAL OF AXLE 10. Remove axle shafts using axle shaft puller J-352. 11. Remove axle shaft oil seals using puller J-943. 12. Disconnect rear stabilizer at axle bracket. 1. Jack up rear of car using stand jacks placed under frame, 13.
  • Page 263 REAR AXLE 11 - 21 4. Remove bolt s and take off differential bearing caps. Caps and each side of housing are marked with either a figure or a letter which must match when reassembling, Figure 5. Place rear axle housing spreader (J-5231) in place on housing with dial indicator mounted as shown and spread housing .020"...
  • Page 264 11 - 22 REAR AXLE 14. Remove nut from drive pinion, holding companion 17. Carefully remove shim pack from pinion. Measure and flange with J-2637, Companion Flange Holding Tool, record thickness and tie shims together for reInstallation. Figure 43. 18. Remove drive pinion rear bearing cup from housing, using Remover J-2644 and handle J-872-5, Figure 45.
  • Page 265: Assembly And Installation

    REAR AXLE 11 - 23 5. If drive gear or drive pinion must be renewed, it will be necessary to replace both parts since they are available only in matched sets in which both gear and pinion carry any identification number. 6.
  • Page 266 11 - 24 REAR AXLE FIGURE 49 16. With gauge block held in position against end of drive FIGURE 48 pinion by clamp screw, loosen thumb screw in end of gauge block and move plunger out of block until head 12.
  • Page 267 REAR AXLE 11 - 25 18. If the micrometer reading shows that the pinion setting 27. Place bearing caps in their proper positions according to is incorrect (more than .002" plus or minus from the markings, and tighten bolts finger tight. figures given) shims equaling the difference must either be added to or taken from the shim pack between the 28.
  • Page 268 11 - 26 REAR AXLE 30. Turn screw on housing spreader J-5231 and with dial indicator mounted as shown in Figure 40, spread housing .020" to permit installation of differential. (Do Not spread more than this amount.) 31. Install differential assembly and bearings in housing. To insure proper seating of bearings in housing, tap drive gear with a rawhide or plastic hammer.
  • Page 269: Front Suspension

    FRONT SUSPENSION 12 - 1 SECTION 12 FRONT SUSPENSION SPECIFICATIONS Curb height (Front) 3-15/16" Wheel Bearing End Play .001" to .003" (Rear) 5-1/4" Tie Rod End Type Plain Bearing Caster 1/2° 1-1/2° Tie Rod Adjust- Camber 1/2° 1-1/2° ment To Increase-Turn counter clockwise Maximum variation between right and Tie Rod Adjust- left wheel caster or camber...
  • Page 270 12 - 2 FRONT SUSPENSION FIGURE 1 1. Lower support arm assemblies 6. Shock absorber anchor plate and attaching 2. Coil spring nuts 3. Lower support arm pivot 7. Front stabilizer bar 4. Lower support arm pivot to frame bolt 8.
  • Page 271 FRONT SUSPENSION 12 - 3 FIGURE 2 1. Lower support arm assemblies 12. Tie rod assemblies 3. Lower support arm pivots 13. Tie rod ends 5. Lower support arm to spindle support 14. Right and left steering arms pivot and bushings 15.
  • Page 272 12 - 4 FRONT SUSPENSION 6. Install stabilizer connector (8). 7. Install tie rod end at steering arm (13). 8. Install brake backing plate (9). 9. Install wheel assembly and lower car. RIDING HEIGHT AND COIL SPRING SAG When the car does not seem to be level and a check of the coil spring height is desired, place the c a r so that the front end is level crosswise, and then rock the car sidewise several times and allow the car to settle.
  • Page 273: And Bushing

    FRONT SUSPENSION 12 - 5 LOWER SUPPORT ARM PIVOT NOTE: Use tool J-1052 to maintain the exact distance of 11-1/2" between the inner faces of support arm and the AND BUSHING exact distance of 1-1/2" between the inner face of support REMOVAL: arm and the center line of the nuts holding the pivot to the cross member.
  • Page 274 12 - 6 FRONT SUSPENSION 2. Remove wheel assembly. 4. Screw bushing out of upper support arm and off the pivot arm. 3. Remove shock absorber stud nut and palnut (30), retainer, and rubber bushing, Figure 5. INSTALLATION: 4. Remove bolts from upper support arm pivot bracket to NOTE: The upper support arm pivot is self threading.
  • Page 275: Eccentric Bushing

    FRONT SUSPENSION 12 -7 plus not more than a five pound pressure from a horizon- 3. Remove cotter pin, nut, and eccentric bushing pivot bolt tal position. It must have n o perceptible shake. The pivot (25). 4. Remove eccentric bushing seals (49). must not be rotated as this will throw the pivot off center 5.
  • Page 276: Steering Pivot Pin Wear

    12 - 8 FRONT SUSPENSION NOTE: The pivot pin key seal is lead and is used with the key that holds the steering arm to the steering spindle. This key also holds the pivot pin and the lead seal prevents lubricant being forced down the outside of the pivot pin into the key way and then outside to cause loss of lubricant.
  • Page 277: Steering Spindle

    FRONT SUSPENSION 12 - 9 the relief valve, (place the pipe over the relief valve and (32), Figure 13, out of spindle. This action will force out against the plug); drive expansion plug into place. expansion plug and relief valve, Figure 14, at the bottom of spindle.
  • Page 278: Steering Arm

    12 - 10 FRONT SUSPENSION STEERING SPINDLE SUPPORT adjusting plug and ball seat. 2. Remove tie rod ends (13) from steering center arm (11) using tool J-2781. REMOVAL: Proceed as outlined in "Steering Spindle Removal", items 1 to 15, inclusive. INSTALLATION: NOTE: To install, reverse procedure of removal.
  • Page 279 FRONT SUSPENSION 12 - 11 Figure 17, apply pressure on outer race, on end carrying TIE ROD manufacturers name and part number. REMOVAL: 2. If necessary to replace the steering arm pivot shaft, the new shaft should be pressed in place maintaining the 1.
  • Page 280: Diagnosis Guide

    12 - 12 FRONT SUSPENSION DIAGNOSIS GUIDE 5. Front springs sagged. 6. Frame bent or broken. 7. Steering spindle, steering spindle support, or steering arm HARD STEERING: bent. CAUSES: REMEDY: 1. Low or uneven tire pressure. 1. Inflate tires. (See Section 18). 2.
  • Page 281 A distance from the rear spring pivot bolt to axle housing should be checked. This distance should be 3. Replace lining. (Use genuine Hudson brake lining). the same on both sides. 4. Replace springs or shim as necessary.
  • Page 282 12 - 14 FRONT SUSPENSION 3. Wheels or tires out of true. 2. Steering gear or connections loose or worn. 4. Steering spindle bearings worn. 3. Steering gear or connections not properly lubricated or adjusted too tight. 5. Suspension arms bent or twisted. 4.
  • Page 283: Front Wheel

    FRONT SUSPENSION 12 - 15 NOTE: Wheels and tires should be balanced statically STEERING GEOMETRY and dynamically. Steering Geometry or toe-out on turns is controlled by the 2. Weak front spring. movement and angularity of the tie rods. 3. Front shock absorbers not operating correctly. GENERAL INSPECTION 4.
  • Page 284 12 - 16 FRONT SUSPENSION This action will place the front springs and shock NOTE: When checking the caster the wheels should be absorbers in their "Normal" position. Do not rock at the turned on their bearings to bring the high spot or that bumper, but at the side of the car.
  • Page 285: Pitman Arm Angle

    FRONT SUSPENSION 12 - 17 PITMAN ARM ANGLE TOE-OUT The proper location of the pitman arm in the straight Steering geometry or toe-out on turns is controlled by the ahead driving position is necessary in order to obtain the movement and angularity of the steering arms. proper toe out when turning to left or right.
  • Page 286 12 - 18 FRONT SUSPENSION REFERENCE Source of Date Subject Information...
  • Page 287: Steering Gear

    STEERING GEAR 13 - 1 SECTION 13 STEERING GEAR SPECIFICATIONS Type Worm and 3 tooth roller Ratios - 5A, 6A, 7A, 8A 20.4 to 1 18.2 to 1 Gear shaft bearings Needle Worm shaft bearings Tapered roller High Point Notch on steering column tube straight down Lubrication S A.E.
  • Page 288: Horn Ring

    13 - 2 STEERING GEAR LUBRICATION 5. Insert three long screws attaching insulator to horn ring and tighten until horn ring is snug against steering wheel. The steering gear is filled at the factory with S.A.E. 90 6. Replace steering wheel nut and tighten to 20 to 30 foot E.P.
  • Page 289 STEERING GEAR 13 - 3 FIGURE 1 Steering Gear (6B, 7B and 8B) Steering wheel ornament 17. Worm shaft lower bearing Steering wheel ornament ring 18. Worm shaft cover Horn ring insulator 19. Worm shaft lower bearing cup Steering wheel spoke cover 20.
  • Page 290 13 - 4 STEERING GEAR FIGURE 2 Steering Gear (4B-5B) 1. Gear shaft nut 15. Worm shaft cover Gear shaft 16. Grease retainer tube 3. Gear shaft cover 17. Worm shaft lower bearing Adjusting screw thrust plate 18. Worm shaft lower bearing cup Adjusting screw 19.
  • Page 291 STEERING GEAR 13 - 5 5. Apply a small amount of water pump grease to head of horn wire terminal. 6. Place contact cup in position and install horn button. 7. Rotate button to lock in place. FIGURE 4 INSTALLATION: 1.
  • Page 292 13 - 6 STEERING GEAR 5. Loosen remote control tube bracket (lower) and jacket 8. Remove steering gear through wheel opening in left front tube clamp at steering gear, and remove jacket tube. fender. INSTALLATION: Reverse procedure of removal. FIGURE 6 DISASSEMBLY: 1.
  • Page 293: Pitman Arm

    STEERING GEAR 13 - 7 install worm and tube assembly. 2. Install steering gear jacket tube. Tighten tube in bracket at instrument panel. 3. Install lower bearing and cup. 3. Tighten the three bolts attaching steering gear to frame to 4.
  • Page 294: Drag Link

    13 - 8 STEERING GEAR 5. Install jaws of Puller J-1374, Figure 6 on inner shoulder INSTALLATION: of pitman arm and turn puller screw tight against gear shaft to remove pitman arm. Reverse procedure of removal and tighten gear shaft nut to 125 to 140 foot pounds.
  • Page 295 STEERING GEAR 13 - 9 FIGURE 8 ADJUSTMENT: 9. Remove gauge and replace nut on center steering arm pivot. (Before re-using elastic stop nut, strike the face of the nut a sharp blow with a hammer to compress the 1. Check steering wheel for correct position on steering column tube.
  • Page 296: Steering Gear Alignment

    13 - 10 STEERING GEAR 2. Check steering column jacket tube clamp at steering gear 1. Disconnect drag link at pitman arm. housing and tighten securely if loose. 2. Loosen three bolts attaching steering gear h o u s in g 3.
  • Page 297 STEERING GEAR 13 - 11 5. Tighten roller shaft adjustment screw just enough to 3. Remove the 3 bolts attaching the center steering arm eliminate lost motion at pitman arm. (It is better to leave bracket , (42) to the No. 2 cross-member, Figure (9). a slight amount of play - not in excess of 1/321 - than it 4.
  • Page 298: Trouble Diagnosis

    13 - 12 STEERING GEAR 4. When installing the seals the rubber lip faces to the Sagging, broken springs casting as shown in cross-section Figure 10 and the Bent, broken frame spacers (C) and (G) positioned as shown. Loose U-bolts 5.
  • Page 299 SPRINGS, SHOCK ABSORBERS, & STABILIZERS 14-1 SECTION 14 SPRINGS, SHOCK ABSORBERS, AND STABILIZERS SPECIFICATIONS SPRINGS Front Springs Rear Springs Con't. Type Coil Heavy Scale Optional Right Side All Models Load Weight Load at Passenger Height 2170 Rate Rate Length and Width 54"...
  • Page 300: Front Coil Springs

    14 - 2 SPRINGS, SHOCK ABSORBERS, & STABILIZERS FRONT COIL SPRINGS REMOVAL: 1. Raise the car and place stand jacks under inner ends of the lower support arms. 2. Remove wheel. 3. Remove shock absorber upper stud nut and palnut. FIGURE 2 FIGURE 1 4.
  • Page 301: Rear Springs

    SPRINGS, SHOCK ABSORBERS, & STABILIZERS 14-3 2. Lower the car, which will compress spring and position The rear springs of some cars equipped with metal covers. lower support arm pivot to frame crossmember. This type spring should be lubricated every 10,000 miles. Lubricate through hole in cover using viscous chassis lubri- 3.
  • Page 302: Rear Spring

    14 - 4 SPRINGS, SHOCK ABSORBERS, & STABILIZERS REAR SPRING 8. Attach lower end of shock absorbers to, spring mounting pads. INSTALLATION: 9. Lubricate the spring shackles. 10. Lower car and remove jacks. 1. Place rear spring in position on the rear axle mounting pad.
  • Page 303 SPRINGS, SHOCK ABSORBERS, & STABILIZERS 14-5 LUBRICATION The frequency of lubrication depends upon driving con- ditions and mileage. Lubrication will usually be required more frequently in hot climates than in cold climates. Necessity of lubrication will be evidenced by stiff riding and squeaks.
  • Page 304: Front Shock Absorber

    14 - 6 SPRINGS, SHOCK ABSORBERS, & STABILIZERS Noise that may develop in the rubber grommets can be eliminated by replacing the grommets, and if the fit is tight, use a small quantity of liquid soap at assembling. FRONT SHOCK ABSORBER REMOVAL: 1.
  • Page 305 SPRINGS, SHOCK ABSORBERS, & STABILIZERS 14-7 REAR LATERAL STABILIZER 1. Have the inside nut at axle and well up on the bar and the cushions and washers in place at both ends. REMOVAL : 2. Push the bar through axle bracket and then put frame end NOTE: Rear axle stabilizing bar removal is started at the in place with cushion and washer and locating guide rod rear axle end of the stabilizing bar.
  • Page 306 14 - 8 SPRINGS, SHOCK ABSORBERS, & STABILIZERS REFERENCE Source of Date Subject Information...
  • Page 307: Hydraulic Brakes

    BRAKES 15 - 1 BRAKES SECTION 15 SPECIFICATIONS 5B- 6B- 7B- 8B Type 4 Wheel Bendix Hydraulic 4 Wheel Bendix Hydraulic Drum Diameter 11" 11" Material Centrifuse Centrifuse Lining Type Moulded Moulded Width, Front 1-3/4" 2-1/4" 1-3/4" Width, Rear 1-3/4" .177 Thickness .177...
  • Page 308 15 - 2 BRAKES Brake pedal pull rod clevis Rear axle brake tee Brake pull rod slide link Rear axle tee to right rear wheel tube Brake pull rod slide link retainer pin Brake shoe to anchor pin spring-rear 4. Play link assembly Brake shoe hold down spring and retainer Hand brake cable lever 31.
  • Page 309: Master Cylinder

    FIGURE 3 NOTE: Master cylinder should be kept at least one half full of Hudson Hydraulic Brake Fluid. The filler cap and master cylinder should always be cleaned of all dirt and grit before removing the cap. Grit in the fluid will cause...
  • Page 310 See "Bleeding Brakes" Page 7. ASSEMBLING: 1. Wash master cylinder parts in clean alcohol. 2. After washing, dip all parts in "Hudson Hydraulic Brake Fluid" for lubrication. 3. Install check valve (18) and piston return spring (17). 4. Install primary cup (15) piston assembly (13) and piston stop plate (10).
  • Page 311: Wheel Cylinders

    To Install, Reverse Procedure of Removal. 1. Wash wheel cylinder and parts in c1ean alcohol. 2. Dip wheel cylinder and all parts in "Hudson Hydraulic Brake Fluid" for lubrication. Use new rubber cups. NOTE: When installing the brake shoe retracting 3.
  • Page 312: Front Brake

    15 - 6 BRAKES 5. Remove adjusting screw (8). 6. Disconnect adjusting screw spring (9). 7. Thoroughly clean away all traces of rust and apply a coating of "Bendix Lubriplate" to the shoe ramps on the backing plates, shoe ends and all other frictional points. T o install shoes, reverse procedure of disasse m b 1 y.
  • Page 313: Rear Brake

    Watch the flow of fluid from hose and when all air bubbles 1. Fill "Master Cylinder Filler Bottle J-713" with Genuine cease to appear, the bleeder screw should be closed tightly "Hudson Hydraulic Brake Fluid." before taking the bleeder hose out of the container of fluid.
  • Page 314: Brake Fluid

    Hudson Brake Fluid mixes with other brake fluids recommended by automobile manufacturers. However, do not mix Hudson Brake Fluid with any fluids containing If the master cylinder is drained during the bleeding glycerine, sugar, glucose, mineral oil or water.
  • Page 315: Brake Pedal

    BRAKES 15 - 9 To adjust; remove the pedal link clevis pin (10) and adjust the 8. Remove bolt holding bracket at rear of master cylinder. master cylinder to pedal push rod (12). Increase or decrease length of push rod (12) to obtain free play to between 1/4" to 9.
  • Page 316 15 - 10 BRAKES PEDAL PUSH ROD ADJUSTMENT LINKAGE LUBRICATION There must be a clearance of 1-1/4" between the rear side of A thin film of chassis lubricant should be applied to retaining pin (3) and end of slide link (2) as shown in Figure 1. parking brake cable connections, brake eccentrics, anchor links and all moving or possible friction contact points.
  • Page 317 BRAKES 15 - 11 Check parking brake cables connecting to the rear brakes to insure 7. Reinstall the adjusting hole covers in the backing that the cables have not been adjusted so short that the shoes have plates. been moved off at their anchor in pin seal (in other words, the brakes are partially applied).
  • Page 318 15 - 12 BRAKES 3. Check linings for wear and loose rivets. Inspect linings for the adjustable yoke ends (25) of cables disconnected from metal or foreign particles that may be imbedded in the toggle (35). surface and remove any that are found. 9.
  • Page 319 BRAKES 15 - 13 NOTE: To reduce the clearance between the lining and the drum at the anchor end of the secondary shoe, move the anchor pin away from the center. To reduce the clearance at the adjusting screw e n d, move the anchor pin toward the center.
  • Page 320 15 - 14 BRAKES 22. Replace adjusting screw hole covers in the backing plate In this case the hydraulic system should be bled. and feeler gauge hole cover on the drum at all four wheels. 5. The master cylinder should be checked for fluid. If the 23.
  • Page 321 "Hudson Hydraulic Brake Fluid". CAR PULLS TO ONE SIDE Genuine Hudson Lining sets are supplied in a package together with rivets. The primary shoe lining is moulded and the secondary shoe lining is woven. The linings are...
  • Page 322 15 - 16 BRAKES REFERENCE Source of Date Subject Information...
  • Page 323: Wheel And Tire Balance

    WHEELS AND TIRES 16 - 1 There are two ways in which every wheel must be Tire Size balanced-- 7:10 x 15:00 - 4 Ply Standard Statically-- Figure 1 7:60 x 15:00 - 4 Ply Optional Dynamically--Figure 2 Wheel Size 5:00 x 15:00 Standard 5:50 x 15:00...
  • Page 324 16 - 2 WHEELS AND TIRES Due to irregularities in tread wear, caused b y sudden The putty can then be weighed and balanced weight or brake applications, misalignment, low inflation pressure, or weights attached permanently to the rim to correspond to tube and casing repairs, a casing and tube can lose its origi- the weight of the putty.
  • Page 325: Tire Inflation

    WHEELS AND TIRES 16 - 3 then another, producing a wobble or shimmy which in- creases with high speeds. Weights must be added to (1) and (4), Figure 2 to equal the weight in sections (2) and (3), and in Figure 2 the weight is evenly distributed about both the axis of rotation and the center line of the wheel.
  • Page 326: Wheel And Tire Run-Out

    16 - 4 WHEELS AND TIRES This high or unworn portion is forced down into the tread 4. Loosen the nut sufficiently to allow the wheel to turn groove, when the brakes are applied, while the forward freely. portion of the block, being backed by the remainder of the block, stands up and is subjected to the braking action and 5.
  • Page 327: Mounting Tires

    WHEELS AND TIRES 16 - 5 Stand wheel in upright position with inner bead in rim tool in place and work other tool around bead and force well. Apply liquid soap around both sides of rim. Insert both remainder of the bead over the rim. BE CAREFUL NOT tire tools between bead and rim and pry tire out of rim.
  • Page 328: Torque Specifications

    Manifold (exhaust) Stud 3/8-16 20-30 Overdrive to Trans. Case Bolt 3/8-16 20-30 Oil Pan Bolt 5/16-18 15-20 Pinion Shaft Nut (Hudson) 3/4-16 275-325 Pinion Shaft Nut (Spicer) 7/8-14 140-180 Prop. Shaft Center Bearing Hsg. Support Bolt 7/16-14 40-45 Prop. Shaft Center Brg. Supt. Bolt (To #6 C/M)
  • Page 329: Decimal Equivalents

    DECIMAL EQUIVALENTS 64ths 32nds 16ths 8ths 64ths 32nds 16ths 8ths .015625 .515625 .03125 .53125 .046875 .546875 .0625 .5625 .078125 .578125 .09375 .59375 .109375 .609375 .125 .625 .140625 .640625 .15625 .65625 .171875 .671875 .1875 .6875 .203125 .703125 .21875 .71875 .234375 .734375 .265625 .765625 .28125...
  • Page 330 REFERENCE Source of Date Subject Information...

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