Guest 16202 Owner's Manual
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Guest 16202 Owner's Manual

Intelligent charging system series on board battery chargers
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Models
16061
16102
16153
16202
IMPORTANT NOTICE
This manual contains important safety and operating instructions for the charger. Read
the entire manual before using. Also read all instructions and cautions for and on the
charger, batteries and equipment in the vicinity of the batteries.
Intelligent Charging System Series
OWNER'S MANUAL
ON BOARD BATTERY CHARGERS
Amperage
6 Amps
6,6 Amps
6,6,6 Amps
10,10 Amps
SAVE THESE INSTRUCTIONS
No. Of Banks
1 Bank
2 Banks
3 Banks
2 Banks
R
Volts
12
12 or 24
12 or 24 or 36
12 or 24

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Summary of Contents for Guest 16202

  • Page 1 2 Banks 12 or 24 16153 6,6,6 Amps 3 Banks 12 or 24 or 36 16202 10,10 Amps 2 Banks 12 or 24 IMPORTANT NOTICE This manual contains important safety and operating instructions for the charger. Read the entire manual before using. Also read all instructions and cautions for and on the charger, batteries and equipment in the vicinity of the batteries.

  • Page 2: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS This manual contains important safety and operating instructions for the charger. Read the entire manual before using. Also read all instructions and cautions for the charger, batteries and equipment in the vicinity of the batteries. WARNINGS THIS CHARGER SHOULD BE USED TO CHARGE ONLY FLOODED LEAD ACID, AGM OR GEL CELL TYPE BATTERIES.

  • Page 3: Table Of Contents

    Table of Contents Page IMPORTANT SAFETY INSTRUCTIONS INTRODUCING THE CHARGER Personal Safety Precautions Preparing to Charge Precautions INSTALLING THE CHARGER 5 – 18 Choosing a Mounting Location Mounting The Charger Making DC Connections Setting Up The Battery Chemistry Making AC Connection DC Output Wiring Configurations 7 - 18 OPERATION OF THE CHARGER...

  • Page 4: Introducing The Charger

    One tri-color LED per output will indicate which battery chemistry type has been selected. Tri-color LED readout indicates state of charge for each bank. Unlike automotive “trickle” chargers, the 16061, 16102, 16153, 16202 will not boil off the electrolytes in properly installed and maintained batteries. When the charger is...

  • Page 5: Preparing To Charge Precautions

    Preparing to Charge Precautions Before charging a battery with the charger, read the following precautions: Do NOT operate the charger if the cable or an LED indicator is damaged. Make sure all accessories on the product you are charging are OFF. If the battery or batteries must be removed from the product, always remove the grounded terminal from the battery first.

  • Page 6: Mounting The Charger

    For 16061 use corrosion resistant #10 bolts, backed by a flat washer, and secured to the mounting surface with a split-ring lock washer. For the 16102, 16153 and 16202 use corrosion resistant ¼” bolts, backed by a flat washer, and secured to the mounting surface with a split-ring lock washer.

  • Page 7: Making Ac Connection

    AC receptacle, which is protected by a Ground Fault Circuit Interrupter (GFCI) breaker. DC Output Wiring Configurations This section shows possible DC wiring configurations for the following charger models: 16061, 16102, 16153, and 16202. Diagram 1 – 16061 in a single Independent Output configuration 6 Amp Output 1...
  • Page 8 Diagram 2 – 16102 in a dual Independent Output configuration SA FE M OD E 12 Amp Model (6/6) 16102 6 Amp 6 Amp Output 2 Output 1 Engine Start or Trolling...
  • Page 9 Diagram 3 – 16102 in a 24VDC, 6 Amp configuration SA FE M OD E 12 Amp Model (6/6) 16102 6 Amp 6 Amp Output 2 Output 1 Engine Start or Trolling...
  • Page 10 Diagram 4 – 16102 in a 12VDC, 12Amp configuration SA FE M OD E 12 Amp Model (6/6) 16102 6 Amp 6 Amp Output 2 Output 1 Engine Start or Trolling...
  • Page 11 Diagram 5 – 16153 in a triple Independent Output configuration SAFE M OD E 18 Amp (6/6/6) 6 Amp 6 Amp 6 Amp Output 2 Output 3 Output 1 Engine Start or Trolling...
  • Page 12 Diagram 6 – 16153 in a 36VDC, 6Amp configuration SAFE M OD E 18 Amp (6/6/6) 6 Amp 6 Amp 6 Amp Output 2 Output 1 Output 3 Engine Start or Trolling...
  • Page 13 Diagram 7 – 16153 in a 12VDC, 6Amp and 24VDC, 6Amp configuration SAFE M OD E 18 Amp (6/6/6) 6 Amp 6 Amp 6 Amp Output 2 Output 1 Output 3 Engine Start or Trolling...
  • Page 14 Diagram 8 – 16153 in a 12VDC, 6Amp and 12VDC, 12Amp configuration SAFE M OD E 18 Amp (6/6/6) 6 Amp 6 Amp 6 Amp Output 2 Output 1 Output 3 Engine Start or Trolling...
  • Page 15 Diagram 9 – 16153 in a 12VDC, 18Amp configuration SAFE M OD E 18 Amp (6/6/6) 6 Amp 6 Amp 6 Amp Output 2 Output 1 Output 3 Engine Start or Trolling...
  • Page 16 Diagram 10 – 16202 in a dual Independent Output configuration 10 Amp 10 Amp Output 2 Output 1 Engine Start or Trolling...
  • Page 17 Diagram 11 – 16202 in a 24VDC, 10Amp configuration 10 Amp 10 Amp Output 2 Output 1 Engine Start or Trolling...
  • Page 18 Diagram 12 – 16202 in a 12VDC, 20Amp configuration 10 Amp 10 Amp Output 2 Output 1 Engine Start or Trolling...

  • Page 19: Operation Of The Charger

    OPERATING THE CHARGER The LED Function Chart below describes the charging process for both the 6amp and 10amp charger models. Charger Operating condition Status LED Display When the red LED is on, it indicates that your battery is discharged and the battery charger is recharging the battery at the "Bulk"...

  • Page 20: Charger Algorithm Chart

    Table 1 - Charger Stage Approximate Voltage Specifications Based on Battery Chemistry Selected 3-Battery Chemistry Selections Stage 3-Stage Flooded Lead Safe Mode * Algorithm Acid (FLA)/AGM Bulk 14.4VDC 14.1VDC 14.0VDC Stage** Absorption 14.4VDC 14.1VDC 14.0VDC Stage Float 13.5VDC 13.8VDC 13.4VDC Stage *The safe mode algorithm was developed for the individual who is unable to identify their battery chemistry or application needs.

  • Page 21: Troubleshooting

    4. Determine the cause of the excessive ambient temperature and correct. Charger status 1. Microprocessor check sum failure 1. Return charger to the Guest RED LED Service Dept. Blinking 5 times Charger status 1. Open DC output fuse. 1. Replace DC output fuse with RED LED 2.

  • Page 22: Maintaining The Charger

    TROUBLESHOOTING (continued) Problem Cause Solution Charger Status 1. 8hr. Absorption Stage Timer Expired 1. Load test the batteries and GREEN LED ON 2. One or more defective or damaged replace if necessary. when battery is not cells. fully charged 3. On-board DC systems are drawing 2.

  • Page 23: Specifications

    SPECIFICATIONS MODEL NUMBERS Specs. 16061 16102 16153 16202 Input Volts 95-135VAC, 95-135VAC, 95-135VAC, 95-135VAC, (VAC) 50/60Hz 50/60Hz 50/60Hz 50/60Hz Input Current (Amax) Banks Output Voltage 12 or 24 12 or 24 or 36 12 or 24 Configurations (VDC) Output Current...

  • Page 24: Additional Features

    Multi-bank chargers have a fuse located in the positive and negative legs for added • protection (exception “engine start battery” bank only in positive leg) Remote Indicator Ready according to the following table: • Guest Charger Model Number Guest Remote Indicator Model 16061 16001-RI 16102...

  • Page 25: Limited Warranty

    LIMITED WARRANTY For three (3) years from the date of original purchase, The Guest Co. will, at its discretion, repair or replace for the original consumer, free of charge, any parts found defective in material or workmanship. Proof of purchase is required: A computerized register receipt is required. Hand-written receipts are not accepted for warranty proof of purchase.

This manual is also suitable for:

161531610216061

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