Table of Contents
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INSTALLATION
AND OPERATING
AIRTHERM
Air Source Heat Pump
4.5, 9, 12
For users guide see reverse of book
When replacing any part on this appliance, use only spare parts that you can be
assured conform to the safety and performance specification that we require.
Do not use reconditioned or copy parts that have not been clearly authorised by Ideal.
For the very latest copy of literature for specification and maintenance practices visit our
website www.idealheating.com where you can download the relevant information in PDF format.
SD535752 Issue 5
June 2011
UIN 204855 A03
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Table of Contents
Related Manuals for IDEAL AIRTHERM 4.5
Summary of Contents for IDEAL AIRTHERM 4.5
- Page 1 Do not use reconditioned or copy parts that have not been clearly authorised by Ideal. For the very latest copy of literature for specification and maintenance practices visit our website www.idealheating.com where you can download the relevant information in PDF format.
- Page 2 Ideal airtherm - Air Source Heat Pump - Installation...
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Page 3: Table Of Contents
Refrigeration Diagrams .......... 26-27 optional weather compensation ........ 28 Mounting the sensor ........... 29 Wiring of the optional Weather Compensator ..29 Heat Pump and Buffer Installation Req ....30-33 Commissioning Checklist........34-35 Ideal airtherm - Air Source Heat Pump - Installation... -
Page 4: How The Heat Pump Works
HOW THE HEAT PUMP WORKS The Ideal airtherm Heat Pump provides thermodynamic heating by means of a vapour compression cycle (similar to that employed in a conventional refrigerator), in addition to operating as an active solar collector. The EVAPORATOR collects heat from the outside ambient air, pre-heated by the sun. -
Page 5: Introduction
• BS EN55014-1:2000+A1:2001+ A2:2002, 14-2:1997+A1:2001, EN61000-3-2:2000, -3-3:1995 + A1:2001, -4-2:1995, -4- 3:1996, -4-4:1995, -4-5:1995, -4-6:1996, -4-11:1995. HeAtIng WItH A HeAt PUMP and therefore comply with the Electromagnetic Compatibility The Ideal heat pump is designed to operate up to 65 C water Directive 2004/108/EC. temperature for the domestic hot water delivery, and negates • Comply with the Pressure Equipment Directive 97/23/EC, the need for direct electrical heating in the form of an electrical Fluid Group 2,Category 1. -
Page 6: Location
4. Remove the instructions and read thoroughly before unpacking the product. 5. When ready for installation lift off the cardboard carton sleeve. 6. Carefully remove the unit from the pallet. Ideal airtherm - Air Source Heat Pump - Installation... -
Page 7: Plumbing - Pipework
InStALLAtIon PLUMBIng - PIPeWoRK a. Ideal heat pumps have water flow and return connections as d. The condensate drain at the base of the unit collects the follows: condensation from the evaporator fins. This should be run away to waste from the ¾” PVC pipe on the side of the heat ·... -
Page 8: Electrical
There are 10 connections to be made between the Ideal heating at these times. heat pump and the control wiring centre. A multi core cable with sufficient capacity will need to be provided and installed. -
Page 9: Electrical Diagrams
InStALLAtIon eLeCtRICAL ConneCtIonS IDeAL AIRtHeRM 4.5 & 9 8 9 10 11 12 13 14 15 30 32 33 4 5 6 MAKE EARTH VALVE 3 CONNECTION HERE 230/240V DEFROST VALVE Connect to:- Connect to:- S Plan Connections AW45002/AW9002 W Plan Connections AW45002/AW9002... - Page 10 Live Out Circulating Pump Zone Heating Valve (Live out Y Plan Only) Live in from Programmer (Programmer Live Lamp) Internal Connection Live Feed Connection (Out) (Immersion) Switch live Connection (In) (Immersion heater) Ideal airtherm - Air Source Heat Pump - Installation...
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Page 11: Internal Machine Circuit Diagrams
InStALLAtIon InteRnAL MACHIne CIRCUIt DIAgRAM - AIRtHeRM 4.5 AnD 9 Ideal airtherm - Air Source Heat Pump - Installation... - Page 12 InStALLAtIon InteRnAL MACHIne CIRCUIt DIAgRAM - AIRtHeRM 12 Ideal airtherm - Air Source Heat Pump - Installation...
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Page 13: Frost Protection
D Programmer Live Lamp (red) e High Pressure Switch Manual Reset Fault Lamp (amber) (contact service engineer if high PROGRAMMER POWER DEFROST HEAT LIVE PUMP pressure reset does not clear fault) Ideal airtherm - Air Source Heat Pump - Installation... -
Page 14: Commissioning
Advise the user of the precautions necessary to prevent damage to the system and heat pump. e. Explain the function of pump fault light. Ideal airtherm - Air Source Heat Pump - Installation... -
Page 15: Fault Finding
The user checklist below should be carried out before initiating a service call. b. Do not attempt to interfere with any internal control settings as these have been factory calibrated and sealed. c. If in doubt or if advice is required, contact the Ideal Service department on 01482 492251. LAMP... - Page 16 230V from TB10 TB30 TB5, TB24 Buffer Tank heated to setting 230V on TB10, Heating only Heating- open 230V from TB10 TB9, TB15, TB30 TB5, TB24 Buffer Tank already being heated Ideal airtherm - Air Source Heat Pump - Installation...
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Page 17: Datasheet
Higher limit of use to EN14511-4-2007 Inside heat exchanger (water off) = 65ºC 3. Allow 500mm clearance to service panels 4. Ideal reserve the right to change or modify models without prior notice 5. R134A global warming potential (GWP) 1300 6. -
Page 18: Machine Dimensions, Access Panels And Electrical/Water Connections
InStALLAtIon MACHIne DIMenSIonS, ACCeSS PAneLS AnD eLeCtRICAL/WAteR ConneCtIonS AIRtHeRM 4.5 Ideal airtherm - Air Source Heat Pump - Installation... - Page 19 InStALLAtIon MACHIne DIMenSIonS, ACCeSS PAneLS AnD eLeCtRICAL/WAteR ConneCtIonS AIRtHeRM 9 Ideal airtherm - Air Source Heat Pump - Installation...
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Page 20: Electrical/Water Connections
InStALLAtIon MACHIne DIMenSIonS, ACCeSS PAneLS AnD eLeCtRICAL/WAteR ConneCtIonS AIRtHeRM 12 Ideal airtherm - Air Source Heat Pump - Installation... -
Page 21: System Designs - S Plan
InStALLAtIon SySteM DIAgRAMS - Air Source Heat Pump Plumbing Circuits - S Plan (example) preferred method Ideal airtherm - Air Source Heat Pump - Installation... - Page 22 UNIT AND TAKEN FROM THE SAME PHASE AND NEUTRAL INCOMING SUPPLY. 7 WHEN FITTING BUFFER TANK THERMOSTATIC IMMERSION HEATING, THE IMMERSION THERMOSTAT MUST BE WIRED SO THAT IT CUTS OUT ON OVER TEMPERATURE, MAX SETTING 55ºc IDEAL S PLAN GUIDE ONLY Ideal airtherm - Air Source Heat Pump - Installation...
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Page 23: System Designs - W Plan
InStALLAtIon SySteM DIAgRAMS - Air Source Heat Pump Plumbing Circuits - W Plan (example) Ideal airtherm - Air Source Heat Pump - Installation... - Page 24 UNIT AND TAKEN FROM THE SAME PHASE AND NEUTRAL INCOMING SUPPLY. 7 WHEN FITTING BUFFER TANK THERMOSTATIC IMMERSION HEATING, THE IMMERSION THERMOSTAT MUST BE WIRED SO THAT IT CUTS OUT ON OVER TEMPERATURE, MAX SETTING 55ºc IDEAL W PLAN GUIDE ONLY Ideal airtherm - Air Source Heat Pump - Installation...
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Page 25: System Designs - Bivalent Installation
InStALLAtIon BIVALent InStALLAtIon - SCHeMAtIC DIAgRAM Ideal airtherm - Air Source Heat Pump - Installation... -
Page 26: Refrigeration Diagrams
InStALLAtIon ReFRIgeRAtIon DIAgRAM - AIRtHeRM 4.5 & 9 Ideal airtherm - Air Source Heat Pump - Installation... - Page 27 PHIAL PHIAL EVAPORATOR PROCESS PORT CAPILLARY EDCM 1/4" DIA X 300mm LONG PROBE RECEIVER SOL VALVE SOL VALVE DRIER DRIP TRAY HEATER = INSULATION AIR TO WATER HEAT PUMP AIRTHERM 12 Ideal airtherm - Air Source Heat Pump - Installation...
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Page 28: Optional Weather Compensation
InStALLAtIon oPtIonAL WeAtHeR CoMPenSAtIon The use of a weather compensator with Ideal airtherm heat pumps achieves greater efficiency benefits. An example of using the Siemens model RVP102 follows. WEATHER COMPENSATOR UNIT LEGEND 1. Setting potentiometer for switching differential. 2. Setting knob for heating curve slope. -
Page 29: Mounting The Sensor
CABLE SIZE CABLE LENGTH TERMINALS IN HEAT PUMP TB14 TB15 COPPER CABLE Ø0.6mm (TERMINAL JUNCTION BOX ONLY), SEE NOTE 3. COPPER CABLE 0.5mm² COPPER CABLE 1.0mm² AT9639 COPPER CABLE 1.5mm² 120m Ideal airtherm - Air Source Heat Pump - Installation... -
Page 30: Heat Pump And Buffer Installation Req
Condition Defrost times - mins System Volume - ltrs System temp drop - ºC** A5/W55 A0/W55 A-3/W55 A5/W55 A0/W55 A-3/W55 A5/W55 A0/W55 A-3/W55 ** Estimated from defrost tests carried out Ideal airtherm - Air Source Heat Pump - Installation... - Page 31 The heating circulation pump takes hot water from the Airtherm unit to the thermstore water storage vessel which is a specially designed indirect cylinder. The following range of cylinders are available from Ideal heating. These are fitted with thermostatic controls which control the storage water temperature. The maximum DHW temperature is set in the factory at 65ºC.
- Page 32 Vessel & return For Buffer Vessel ½″ female for Thermostat Pocket 3 kW Immersion heater & integrated stat Drain to Be Teed into one of lower connections! Buffer Vessel for Heating Ideal airtherm - Air Source Heat Pump - Installation...
- Page 33 150L Direct 1” Flow (Heat Pump) 1” Flow (Heating) ½” Boss for High Limit Stat. ½” Stat Boss for Control Stat 3 kW I mmersion heater & integrated stat (2¼”) 1” Returns Ideal airtherm - Air Source Heat Pump - Installation...
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Page 34: Commissioning Checklist
Local Area Building Control (LABC) either directly or through a Competent Persons Scheme. A Building Regulations Compliance Certificate will then be issued to the customer. [3] May be required for systems covered by G3 Regulations Ideal airtherm - Air Source Heat Pump - Installation ©... - Page 35 Comments: Signature: Signature: Service 9 Service 10 Date: Date: Engineer Name: Engineer Name: Company Name: Company Name: Telephone No. Telephone No. Operative ID No. Operative ID No. Comments: Comments: Signature: Signature: Ideal airtherm - Air Source Heat Pump - Installation...
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- Page 38 Manufactured under an ISO 9001 The Ideal Boilers Technical Training Centre offers a series of first registered quality management system class training courses for domestic, commercial and industrial heating installers, engineers and system specifiers. For details of courses please ring:....01482 498 432 FM 59915 Ideal Boilers, P.O.