Page 1 Technical Manual Technical Manual Including Spare Parts Information Part No. PR10960000 Issue: New 04/06...
Page 3: Table Of Contents
Technical Manual Contents Page No. Introduction ....................2 Important Information.................2 Section 1 - Machine Specifications............3 Section 2 - Installation Procedure ............7 Section 3 - Programming Mode ..............13 Section 4 - Engineers Program..............16 Section 5 - Service Keypad Functions ...........56 Section 6 - The Vend Cycle..............60 Section 7 - Technical Information ............64 Section 8 - Espresso (B2C) System ............69 Section 9 - Dispense Tube Lengths ............72...
Page 4: Introduction
Technical Manual Introduction This machine has been designed to our own rigid safety and performance standards. It has been designed to comply with sanitation and health guidlines recommended by the Automatic Merchandising Health-Industry Council (AMHIC) and it conforms with all other NAMA safety recommendations. This machine has been manufactured in accordance with the safety standards of both Underwriter’s Laboratories and the Canadian Standards Association.
Page 5: Section 1 - Machine Specifications
5.0 lbs. - 130 cups Topping 3.0 lbs. - 180 cups Sugar 6.0 lbs. - 1075 cups 1.3 Water Filter Genesis machines fitted with the CoEx® espresso brewer must be connected to the water supply via a scale inhibiting water filter.
Page 6 Technical Manual 1.4 External Features Key: Coin Entry Foot Coin Reject Button Door Lock LCD Display Graphic Panel Drink Selection Keypad 10. Door Selection Decals 11. Fresh Beans Container Coin Return...
Page 7 Technical Manual 1.5 Internal Features Key: Soluble Ingredient Canister Waste Tray Grill Freshbrew Coffee Canister Moving Dispense Head Fresh Beans Container 10. Door Switch Main Wire Harness 11. Mixing System CoEx® Brewer 12. Cup Drop Unit Brewer Waste Bucket 13. Canister Outlet Waste Tray 14.
Page 8 Technical Manual 1.6 Drinks Choice - Espresso (B2C) Ingredients: 6 Canisters 1. Milk 2. Sugar 3. French Vanilla 4. Chocolate 5. Freshbrew Coffee 6. Fresh Coffee Beans All speciality drinks made with freshly ground coffee beans and cappuccino topping. Drink Selections Espresso 6 Canisters Gourmet Coffee...
Page 9: Section 2 - Installation Procedure
Technical Manual Section 2 - Installation Procedure 2.1 Location Preparation After the machine is unpacked and placed near its permanent location, you need to make sure that you have the correct electrical and water service. The machine needs electrical power as shown in the following table. NOTE: Each machine should have its own electrical circuit.
Page 10 Contact your local water filter supplier for information and suggestions Well water can also be used in the Genesis. However, you should have it checked for levels of carbonates and alkalies. Contact your water filter supplier if these values are relatively high.
Page 11 Ensure that all water supply fittings are tight. Water Filter: Genesis B2C machines are fitted with a CoEx® brewer and must be connected to the water supply via a water filter. This filter must be of food grade quality and able to remove temporary hardness (scale), heavy metals (lead, copper, iron, cadmium), chlorine and any organic pollutant's/discolouration.
Page 12 Technical Manual 2.6 Set-Up Procedure Ensure that the electrical and water services to the machine are connected correctly and turned on. Ensure that the waste tray is fitted correctly to the machine. Open the front door of the machine and swing the cup turret assembly out of the machine.
Page 13 Technical Manual mechanism will index the first available full cup stack to the dispense position and drop the cup stack into the cup drop mechanism. Fill the remaining empty cup stack with cups and replace the turret cap. While the machine is powering up, the LCD will display the message as shown opposite.
Page 14 Technical Manual Pull the bean canister shut-off (a) to its fully extended position as shown in the photograph. Ensure that the brewer waste container is fitted correctly beneath the CoEx® brewer unit. 10. If fitted, check that the coin mechanism and cash box operate correctly.
Page 15: Section 3 - Programming Mode
SUGAR 3.2 Menu Display The Genesis features an interactive menu display. The multi line LCD display helps to make navigating the programming menu structure easy and intuitive. It is used to display programming information and will change according to the type of data being updated.
Page 16 Technical Manual $0.05. This is a useful way to quickly check stored settings and also confirm that a value has been altered correctly. To return to the Main Menu from any screen, simply press the X (Exit) key until you reach the Main Menu. 3.3 Accessing the Programming Mode Open the door of the machine and insert the door switch key to restore power to the machine.
Page 17 Technical Manual (down) keys, the ↵ ↵ (Edit) key and the X (Exit) key it is Using the (up) or possible to easily navigate through all of the menus contained within the Engineers Program. To update parameters, key in the actual digits of the number required using the selection keys 0-9.
Page 18: Section 4 - Engineers Program
Technical Manual Section 4 - Engineers Program Main Menu To access the Engineers Program, enter the Data Recall Diagnostics programming mode as described in section 3. Once Test in the Engineers Program the LCD on the front of the Price Product Configuration machine will display the top level programming menu Press EDIT to Select...
Page 19 Displays the total monetary value of all free vends in $ Free Vend-# Displays the total number of free vends Note: Surcharge data fields are not supported by Genesis machines. Overall Totals Scroll through the list displayed using the (up) Sales-$ 0.00...
Page 20 Technical Manual the machine to the previous screen. The engineer can then view data for more selections using the procedure described above and also access further menus via the Non Resettable Sales Data menu relating to Cash, Cashless and Token audit data.
Page 21 Technical Manual Once the engineer has viewed and recorded required information from these sub- menu’s, the data can be deleted via the Clear Data sub menu. From the Resettable Sales Data screen, highlight Clear Data the Clear Data sub menu using the (down) key Are you sure you want and press the ↵...
Page 22 Technical Manual 5. SureVend: This menu becomes available when SureVend is enabled via the Product Configuration menu (see page 30). From the Data Recall menu scroll down and SureVend highlight SureVend then press the ↵ (Edit) key. Cup Drop Failures 1-# SV Assisted-# The LCD will display the screen as shown Clear Data...
Page 23 Technical Manual 4.3 Test Menu Test Cup Mechanism Hot Vend This menu allows the engineer to test individual Test Dispense Head components and switch inputs to ensure correct Switches & Sensors operation. On entry into the Test menu the LCD will Test Vend Without Cups Press EDIT to Select display the screen as shown.
Page 24 Technical Manual 2. Whipper: This sub menu allows the engineer to test for correct operation of each individual whipper assembly fitted to the machine. Press the ↵ (Edit) key to display the test screen which indicates the number of whippers fitted to the machine. Whipper To test a whipper, press the corresponding Whipper Number...
Page 25 Technical Manual that the waste tray is empty. Press the (up) or (down) keys to highlight the other switch/sensor inputs and view their status. Mug Sensor - Current: This menu gives the engineer an indication as to the efficiency of the SureVend™ sensor. The range for correct operation is a numerical value between 51 - 255.
Page 26 Technical Manual 6. Test Vend: This menu allows the engineer to make a test vend in order to verify that the dispensed vend is acceptable. Highlight Test Vend in the main Test menu and press the ↵ (Edit) key. The LCD will display the screen as shown opposite.
Page 27 Technical Manual To test the Main Keypad, press the ↵ (Edit) key Main Keypad to access the test screen. Press any key on the Start drink selection keypad and verify that it is displayed correctly. Example; pressing the START key on the drink selection keypad will Press Key And Verify display the screen as shown opposite.
Page 28 Technical Manual Press the ↵ (Edit) key to return to the Individual Prices screen and verify that the new price displays in the status line along the bottom of the display. Use the (up) or (down) keys to highlight further selections. 2.
Page 29 1. Configuration Version: This displays the manufacturer configuration code for the machine and is for information purposes only. 2. Selection Timers: Genesis B2C machines are supplied pre-programmed with carefully tested default recipes for each drink selection. These recipes are for 8oz drinks and will be suitable for most applications.
Page 30 Technical Manual The following examples describe how to adjust the Gourmet Coffee recipe made from fresh beans. With Gourmet Coffee highlighted in the Gourmet Coffee Selection Timers menu, press the ↵ (Edit) key to Fresh Coffee Beans Milk access the Gourmet Coffee Timers menu. This Sugar menu, shown opposite, contains the three ingredients which may be required in a gourmet...
Page 31 Technical Manual under or over-fill. Each drink selection available from the machine will be made up with different selection timers, for example the Café Mocha recipe will contain timers for Chocolate, Fresh Coffee Beans and Milk and will also contain whipper timers which control how the selection is mixed and presented in the cup.
Page 32 Technical Manual to any drink selections that have been disabled, indicating to the customer that the drink choice is un-available. 4. SureVend: Entry into this menu allows the engineer to turn the SureVend™ product delivery sensor on or off. SureVend™ Overview: SureVend™...
Page 33 Technical Manual Press the ↵ (Edit) key to confirm the selection and return to the SureVend screen. Verify that the status line at the bottom of the screen displays Off when SureVend is highlighted. Pressing the X (Exit) key will move back to the Product Configuration screen and save the new parameter to the machines memory.
Page 34 Technical Manual espresso drink types available from the machine. To adjust the water compensation values, proceed as follows: From the Product Configuration menu highlight Water Compensation and press the ↵ (Edit) key to access the menu screen as Water Compensation shown.
Page 35 This procedure must always be carried out by the engineer before the Genesis B2C machine is used for the first time, when the type of beans dispensed is changed, before adjusting the water compensation or after the grinder mechanism has been removed/repaired.
Page 36 Technical Manual The LCD will now display the menu screen as shown opposite. Weigh the cup and its contents and enter the weight into the machine. If the weight of ground coffee was 6.5 grams, enter 0- 0-6-5 using the drink selection keypad. Empty the contents of the cup and press the START key to continue calibrating the grinder.
Page 37 Technical Manual Important: Once the brewer waste container has been emptied, cleaned and re-fitted to the machine, the waste counter must be reset by pressing button 12 on the service keypad mounted inside the door. The machine will bleep twice to confirm that the counter has been reset.
Page 38 Technical Manual Coins In/Out From the Main Menu screen use the (down) key to Press Coin Count Value scroll through the menu until Coins In/Out is 0.05 1.70 highlighted. Press the ↵ (Edit) key to access the menu 0.10 1.80 0.25 2.25 screen which will look similar to the example shown.
Page 39 Technical Manual The keys are configured as follows: 1 = , . ? ' ; : " 1 6 = m n o 6 2 = a b c 2 7 = p q r s 7 3 = d e f 3 8 = t u v 8 4 = g h i 4 9 = w x y z 9...
Page 40 Technical Manual As the engineer presses the final zero, the AM Time value will appear within a dotted box and the hh / mm / mode: 12 / 24 text at the bottom of the LCD will now read 10 : 30 ‘Press Arrows To Select’.
Page 41 Technical Manual The Monetary menu can display up to 11 sub menus, depending on machine configuration, as listed below: • Coin Mechanism • Bill Validator • Card Reader • Bill Stack Option • Multiple Vend Mode (Only if MDB mech. selected) •...
Page 42 Technical Manual From the Monetary menu press the (down) Card Reader No Card key to scroll down and highlight Card Reader and MDB Card press the ↵ (Edit) key. Using the (up) or Digi Card (down) keys, select the desired card reader option (indicated by the filled radio button).
Page 43 Technical Manual change to a customer. If the customer deposits credit into the machine which is less than or equal to the value set in the Change Without Purchase menu, change will be returned without a purchase. However, if the credit is larger, the customer must make a purchase before change will be given.
Page 44 Technical Manual Verify that the entered value is displayed in the status line at the bottom of the display when Low Change Message is highlighted. Note: The machine will still accept money with this value set, but may short change the customer if there is insufficient coinage in the coin mechanism. Set the Low Change Message and the Accept on Low Change values to the same figure to eliminate any chance that the customer will be short changed.
Page 45 Verify that the chosen option is displayed in the status line at the bottom of the display when Credit For Failed Vend is highlighted. 10. Configure Card Revalue Not applicable for Genesis machines. 11. Configure Display Coin Set The Display Coin Set menu enables the engineer to configure the coin set to suit the coin/card mechanism or bill validator fitted to the machine.
Page 46 Technical Manual data carrier or other device. Data Transfer Standard (EVA-DTS) - Overview: The standard makes it possible to transfer information from vending machines/payment systems to PC-based accounting/management systems and/or the opposite way. It is important that all suppliers of vending machines and payment systems agree to a common standard for the Electronic Data Transfer, because only this way the engineer can be sure that all his equipment can be read out and programmed by means of the same handheld terminal.
Page 47 Technical Manual DEX/DDCMP report. When set to numeric it will read 3. Data Reset Mode: This field can be set to either AUTO or SAVE from within the sub-menu. When set to AUTO, all resettable data will be reset after a successful read.
Page 48 Technical Manual Close the door and restore power to the machine. Enter the engineers program as previously Serial Flash described. Access the Systems Settings menu and Firmware Default Data using the (down) key highlight Serial Flash. Configuration Data Press the ↵ (Edit) key to enter the sub program. Configuration and Sales Data Language Data If an empty card is being used the LCD will...
Page 49 Initializing screen will be displayed before the machine returns to standby mode, ready to vend. 8. Screen Contrast: Genesis machines are factory set with a default screen contrast setting of 12 which should be suitable for most installations. For installations with special considerations, e.g.
Page 50 10. I/O Board Software: This menu displays the version number of the I/O board software installed and is for information only. 11. Temperature Units: This menu is not applicable to Genesis B2C machines. 12. Idle Screen Options: This menu allows the engineer to configure the LCD so that it displays either time with the standby message when idle.
Page 51 Technical Manual To change the engineer entry code, press the Engineer Program (down) key to highlight Engineer Program then press the ↵ (Edit) key. The LCD will display the 0158 Edit Pin screen as shown. Enter a new pin 0-9 to Edit Value number using the drink selection keypad and EDIT when Finished press the ↵...
Page 52 Technical Manual Press the (down) key to highlight Event Type Event Type and press the ↵ (Edit) key to access the menu. Inhibit Free Vend Using the (down) key, set the Event Type to Discount Free Vend (indicated by the filled radio button). Press the ↵...
Page 53 Technical Manual 10. Press the (down) key to highlight Selections Selections and press the ↵ (Edit) key. The engineer can now Espresso Double Espresso set the drink selections that will be available Hot Chocolate during the free vend period. Upon entry to the Cappuccino sub menu, the Espresso selection will be Caffe Mocha...
Page 54 Technical Manual 2. Sanitation Events Menu: This sub menu allows the engineer to select periods when the machine will automatically rinse through the water system via the 6 timed and 6 post vend rinse periods available. The default setting for all rinse periods is Off. From the Main Menu press the (down) key until Timed Events is highlighted then press the ↵...
Page 55 Technical Manual (down) key to highlight Days Of Week and press the ↵ (Edit) key. Press the From this menu the engineer can set the days on Days of Week which the sanitation event will take place. To Monday Tuesday select everyday (Monday - Sunday), press the Wednesday START key on the drink selection keypad.
Page 56 Technical Manual Press the (down) key to highlight Event Type. By default the event is set to Timed as indicated State Event Type by the text displayed in the status line at the Delay bottom of the screen. Therefore it is not necessary for the engineer to enter this sub Post Vend menu.
Page 57 Technical Manual Press the ↵ (Edit) key to access the State sub State menu. Using the (down) key, set the state to On (indicated by the filled radio button). Press the ↵ (Edit) key and verify that the status line confirms the State is set to On.
Page 58: Section 5 - Service Keypad Functions
Technical Manual Section 5 - Service Keypad Functions Genesis machines are fitted with a service keypad (a) mounted on the rear of the door (photo). This keypad contains the Engineers Program entry key and also allows the engineer/operator to carry out specific functions during routine cleaning and maintenance.
Page 59 Technical Manual Resettable Sales Data and SureVend™ Data menus contain an extra sub-menu which allows the engineer to delete the current data from the machines memory. Full details relating to this menu and its contents can be found on pages 16 - 18. 5.4 Switch 6 - Test Vend The Test Vend switch (6) allows the engineer to vend a drink from the machine to ensure correct operation after cleaning or maintenance.
Page 60 Technical Manual oz. (370 ml) is dispensed from the system. Ensure a container is placed under the dispense head to collect the water. When complete the LCD will display the message ‘Machine Cooled’ and all switch inputs are disabled. Once the power to the machine is disconnected the engineer can then work safely on the water system.
Page 61 Technical Manual 5.11 Switch 14 - Clear SureVend Error This switch when pressed allows the engineer to simply and quickly clear SureVend errors caused by cup failures.
Page 62: Section 6 - The Vend Cycle
Technical Manual Section 6 - The Vend Cycle 6.1 Standby Mode In standby mode the machine is idle, awaiting input from the drink selection keypad. The LCD will display to the customer one of a number of messages indicating the credit mechanism of the machine, the coin set and the time.
Page 63 Technical Manual Note: The default strength setting for this drink selection is Normal as shown. To obtain a Strong or Mild beverage it is necessary to press the current drink selection button. Pressing once will toggle to the Strong selection. Pressing the button again will toggle to the Mild selection.
Page 64 Technical Manual Once the required drink has been selected, press the Start button on the keypad. All lit buttons will be extinguished apart from the drink selection button which flashes indicating that the drink is being vended. Unless the customer has placed their own cup into the dispense area, a cup will automatically be ejected from the cup drop unit into the dispense area and the drink selection will be...
Page 65 Technical Manual 6.3 Replacing/Updating Drink Selection Decals Drink selection and pricing decals are mounted onto a paper backing sheet which is secured behind a transparent clip-in cover. To update drink pricing or replace drink description decals, proceed as follows: 1. Carefully unclip the transparent decal cover from the door using the snap fit clip at the top.
Page 66: Section 7 - Technical Information
Water enters at the rear of the machine through a solenoid operated inlet valve operating at 24v DC, which opens or closes the water supply as required. The water system fitted to Genesis machines is described in detail in Section 8 of this manual (8.2 - System Overview).
Page 67 Section 12 - page 115. 7.4 Moving Dispense Head Genesis machines are fitted with a moving dispense head mechanism. This allows for a quicker and more direct cup drop and also helps to prevent cross contamination of drinks. The head features three separate dispense positions depending upon the drink being dispensed.
Page 68 Technical Manual The cup level is monitored by an electronic system. An infrared LED (cup sensor transmitter) is positioned in the cup assembly above the cup ring, with an infrared detector (cup sensor receiver) mounted directly opposite. The light emitted by the LED is detected when NO CUPS are present. With a stack of cups present, the beam is broken.
Page 69 7.11 Coin and Card/Key Systems The Genesis may be equipped with coin or card/key validation systems using either protocol ‘A’ or alternatively an MDB system. The coin or card/key system informs the vending machine controller of the amount of credit which has been deposited into the vending machine.
Page 70 7.13 Coin Blocker For Genesis machines fitted with a coin mechanism, a logic ‘low’ level from the vending machine controller will disable any coin acceptance. 7.14 Card/Key System The card system fitted to the machine communicates with the vending machine controller using the same principle as the coin mechanism.
Page 71: Section 8 - Espresso (B2C) System
8.2 System Overview Note: A diagram illustrating the water system fitted to Genesis B2C machines is included at the end of this section. Important: The machine must be operated in conjunction with a water filter of food...
Page 72 Technical Manual copper, iron, cadmium), chlorine and any organic pollutants/discolouration. 1. Water Inlet Valve A 24V dc single solenoid water inlet valve. When a drink is selected the inlet valve is opened. At the same time the pumps are operated, pumping water through the system.
Page 73 ‘cake’ is squeezed, removing most of the water from the ‘cake’, preventing the brewer becoming unnecessarily dirty. After the ‘cake’ has been squeezed the brewer will deposit the cake into the dry waste container and return to the stand-by position. 8.3 Genesis B2C Water Flow Diagram KEY: INLET VALVE...
Page 74: Section 9 - Dispense Tube Lengths
Technical Manual Section 9 - Dispense Tube Lengths Tube No Diameter Length 0.236 in (6 mm) I.D. x 0.394 in (10 mm) O.D. 6.693 in (170 mm) 0.236 in (6 mm) I.D. x 0.394 in (10 mm) O.D. 6.299 in (160 mm) 0.236 in (6 mm) I.D.
Page 75: Section 10 - Electrical/Electronic Diagrams
Technical Manual Section 10 - Electrical/Electronic Diagrams The diagrams shown on the following pages illustrate the layout of, and the connections between, the electrical and electronic components within Genesis B2C machines. 10.1 Console Board/Service Keypad RIBBON CABLE FREE VEND SWITCH...
Page 76: Control Board
Technical Manual 10.2 Control Board The Control Board is the main controller for all of the machines functions. The board is located inside the door behind the monetary cover. To gain access to the board: Switch off the power to the machine and open the front door. Unscrew and remove the two knurled thumbscrews securing the monetary cover.
Page 77 Technical Manual 10.3 Control Board Connections - 1 The diagram below illustrates the connections between the control board and the console board, SureVend™ sensor, pressure tank and thermistor.
Page 78 Technical Manual 10.4 Control Board Connections - 2 The diagram below illustrates the connections between the control board and the input/output board, coin mechanism communications and the switch mode power supply.
Page 79 Technical Manual 10.5 Input/Output Board The Input/Output Board is mounted onto the power supply chassis. This is located on the PSU chassis on the left hand side of the machine and can be accessed by removing the lower front panel. CUP SPLITTER SOLENOID BREWER...
Page 80 Technical Manual 10.6 Output Circuit ORANGE/PINK BREWER WHITE MOTOR RED/ORANGE SSR GND SOLID STATE PURPLE/BLACK RELAY SSR 24V RED/ORANGE DISPENSE HEAD ORANGE/BLACK MOTOR VALVE 2 (HOT WATER) PRESSURE VALVE ESPRESSO VALVE...
Page 81 Technical Manual 10.11 Input/Output Board Connections - 1 The diagram below illustrates the connections between the I/O board and the main controller board serial comms link and switch mode power supply.
Page 82 Technical Manual 10.12 Input/Output Board Connections - 2 The diagram below illustrates the connections between the I/O board and the CDU cup sensor, dispense head opto sensor, turret position switch and dispense head home switch. FLOW METER DISPENSE HEAD OPTO SENSOR CDU CUP SENSOR INPUT/OUTPUT BOARD...
Page 83 Technical Manual 10.13 Power Circuit - 115V System MAINS PLUG BLUE BLUE MAINS GREEN/YELLOW FILTER BROWN BROWN PRESSURE BOILER 1.25KW HEATER BLUE BROWN(4) EXTRACT RED/BLUE BLUE PURPLE/ORANGE CDU SPLITTER SOLENOID TEMP CUT OUT I/O BOARD (SELF RESETTING) SYSTEM FUSE (4A) BROWN RED/BLUE BLUE...
Page 84 Technical Manual 10.14 Heater Circuit 1.25kW HEATER PRESSURE BOILER SOLID STATE RELAY MAIN CONTROLLER BOARD The water temperature in the pressure tank is controlled by a thermistor probe. The thermistor has a variable resistance; when cold it has a high resistance and when hot it has a low resistance.
Page 85 Technical Manual This process continues until the water has reached the temperature which has been set in the temperature configuration program. Whenever a drink is selected the water is heated in the pressure tank throughout the vend.
Page 86: Section 11 - Diagnostics And Simple Maintenance
Technical Manual Section 11 - Diagnostics and Simple Maintenance 11.1 Diagnostics The following pages list the error messages that may be displayed, diagnostics messages accessed via the engineers program and fault descriptions. Crane Merchandising Systems Parts and Support Phone Numbers: Parts: 1-800-621-7278 Service: 1-800-628-8363 Error...
Page 87 Technical Manual Error Diagnostics Fault Message Screen Text Description Please Remove Cup Mug sensor error Cup not removed from dispense area after vend completed or faulty mug sensor Sorry Out of Service No cup delivered ring 1 Problem with CDU (cup jam) Please Insert Mug SureVend on/SureVend No more cups being dispensed...
Page 88 Technical Manual Error Diagnostics Fault Message Screen Text Description Temporarily Single card reader Transient error with card reader, but card Out Of Service error reader in service. Unable to communicate with the card reader Temporarily Card reader reports Repeatable error with card reader, but Out Of Service a comm error card reader in service.
Page 89 Technical Manual Note: Clearance indicated in Correct Adjustment diagram should be no more than half the diameter of the cup lip (maximum) but just enough to allow for smooth cup ejection. If necessary adjust the cup ring to obtain the clearance as shown.
Page 90 Technical Manual IMPORTANT: Pressing switch 10 also informs the machine software that the B2C system has been drained ensuring that the B2C system will automatically fill before heating on power up. This is very important and must not be overlooked. Once the B2C system has been cooled the LCD will display the message ‘Machine cooled’...
Page 91 11.3CoEx® Brewer/Bean Grinder Maintenance Genesis machines are fitted with the unique CoEx® brewer unit which produces both fresh coffee and espresso based drinks from ground beans and freshbrew pre-ground coffee from the same unit. Routine cleaning and maintenance instructions for this unit can be found in the Genesis Operators Manual - Part No.
Page 92 Technical Manual Carefully unclip the wiper arm from the brewer unit and place to one side. Remove the filter assembly from the brewer. Holding the filter assembly as shown, turn the green locking ring counter-clockwise to its open position, indicated by the two arrows. Carefully remove the old filter unit down and out of the CoEx®...
Page 93 Technical Manual Take the new lower piston and cylinder assembly from the service kit. Before assembling the unit to the swing arms/filter holder assembly, ensure that the lower piston (a) is at the top of its stroke as shown in the photograph. Ensure that the piston drive cam (b) is positioned as shown.
Page 94 Technical Manual 11. Ensure that the plastic washer (a) is fitted correctly over the input shaft (long side) as shown. Re-assemble the front and rear brewer panels to the central piston chamber/swing arms assembly using the three retaining screws/locknuts. Check and ensure that the brewer release lever mechanism operates correctly.
Page 95 Technical Manual 15. Moving to the machine, remove the ‘O’ ring (a) from the water inlet pipe and discard. Fit the ‘O’ ring included in the service kit onto the inlet pipe. Ensure that the new ‘O’ ring is seated correctly. Refit the CoEx®...
Page 96 Technical Manual 20. Turn on the electricity supply to the machine. Important! Before returning the machine to service, the engineer must carry out the Grinder Calibration routine described on pages 33 - 34 to ensure correct operation of the grinder with the type of beans used in the machine. Use the grinder adjuster wheel to fine tune the blade settings in order to obtain the desired grind quality.
Page 97: Section 12 - Spare Parts
Technical Manual Section 12 - Spare Parts The following section details the spare parts that are available for the Genesis. Use of these components when servicing or repairing the machine will significantly increase the working life of the machine. Crane Merchandising Systems Parts and Support...
Page 98 Technical Manual Exterior View...
Page 99 PL10005250 Coin Reject Button (a) PL10003250 Coin Insert Molding (b) PL10004250 Blank Molding - Free Vend PR10224000 Genesis Name Plate (a) MT10437000 Side Panel - L.H. (b) MT10438000 Side Panel - R.H. Console Assembly - See Page 101 (a) MT10168250...
Page 100 Technical Manual Door Interior...
Page 101 Technical Manual Door Interior Ref No. Part No. Item Description EL10025001 Service Keypad FA01416000 Knurled Thumb Nut - M5 ME02857000 Door lock ME00933000 Key - No. 2101 MT05222000 Door Lock Cam MT07119000 Door Switch Actuator LO10264001 SureVend Cup Sensor Harness (a) PH04863000 Cup Catcher Molding - Squat Cup (b) PH04864000...
Page 102 Technical Manual Console Assembly...
Page 103 Link Loom Console (To MPU PCB) FA10222000 PCB Stand Off PL10031000 Milk Selection Button PL10032000 Start Button PL10033000 Sugar Selection Button PL10012000 Selection Button (a) FA10223000 PCB Mount - Brass (b) FA01506000 Nut - M4 EL10039000 Console PCB EL10256000 Genesis MPU PCB...
Page 104 Technical Manual Interior View...
Page 105: Interior View
Technical Manual Interior View Ref No. Part No. Item Description Fresh Beans Container - See Page 125 MT10143000 Bean Container Retainer MO10955000 Grinder & Motor Assembly (i) FA02029000 Posi Pan Head Screw - M4 x 20 (ii) FA01502000 Posi Pan Head Screw - M4 x 6 (iii) ME10988000 M/F Bobbin Mount, M4 (iv) FA03197000...
Page 106 Technical Manual Interior View - Covers Removed...
Page 107 Technical Manual Interior View - Covers Removed Ref No. Part No. Item Description ME10208000 Coupling, Extended Male Elbow HO10245000 FEP Tube, 0.24” (6mm) OD ME10952000 Pump PL10246000 Tee Piece, Nylon PL10282000 Coffee Outlet, Grinder SI10538000 Silicone Tube, 0.16” (4mm) ID VA10044000 Pressure Relief Valve - 43.5 PSI (3 Bar) ME10211000...
Page 108 Technical Manual Cup Drop Unit Assembly...
Page 109 Technical Manual Cup Drop Unit Assembly Ref No. Part No. Item Description PH10020001 Turret Tube PL10985000 Cap, Cup Tube - Not Illustrated PH10019000 Turret Spigot PL10015000 Top Molding ME10067000 Magnetic Catch EL10038000 PCB Cup Detector PL10018000 Microswitch Arm Molding EL04920000 Micro Switch PL10016000 CDU Molding...
Page 110 Technical Manual Ingredient Canister Assembly...
Page 111 Technical Manual Ingredient Canister Assembly Ref No. Part No. Item Description PL10153000 Canister Assembly - c/w Agitator PL10154000 Canister Assembly - No Agitator PL07138000 Canister Lid PL10390000 Canister Base PL10358000 Flange - Rear PL10356000 End Cap PL02711000 Canister Drive PL01442000 Canister Chute, RH - Long PL01441000 Canister Chute, LH - Long...
Page 112 Technical Manual Freshbrew Canister Assembly...
Page 113 Technical Manual Freshbrew Canister Assembly Ref No. Part No. Item Description PL10549000 Canister Assembly - Freshbrew Coffee PL07138000 Canister Lid PL10390000 Canister Base PL10358000 Flange - Rear PL10356000 End Cap PL02711000 Canister Drive PL01441000 Canister Chute PL10357000 Flange - Front (a) ME10386000 Auger, Steel c/w ‘O’...
Page 114 Technical Manual Dispense Head Assembly...
Page 115 Technical Manual Dispense Head Assembly Ref No. Part No. Item Description EL04920000 Micro Switch EL10036000 Dispense Head Opto Sensor MT10099000 Cover Plate MO10794000 Motor, 24v DC, 50rpm c/w Drive Pinion MT10101000 Decoder Bracket PL10035000 Rack Moulding FA01416000 Knurled Thumb Nut, M5 PL05496000 Dispense Head Moulding PH05501000...
Page 116 Technical Manual Mixing System...
Page 117 Technical Manual Mixing System Ref No. Part No. Item Description MO10991000 Whipper Motor c/w Fixing Plate PL10188000 Whipper Base SI10343000 Whipper Base ‘O’ Ring SI10344000 Whipper Base Seal PL01970000 Impeller PL10992000 Whipper Body PL01967000 Mixing Bowl PL10183000 Bowl Adaptor PL10187000 Steam Trap...
Page 118 Technical Manual Power Supply Assembly...
Page 119 Technical Manual Power Supply Assembly Ref No. Part No. Item Description (i) EL10146000 Genesis I/O PCB MT10788000 PSU Cover (Not Illustrated) MA10546000 Power Supply Chassis EL01152001 Solid State Relay EL10021000 Switch Mode Power Supply EL01994000 Fuse Holder Assembly EL01995000 Fuse - 12A, 250v...
Page 120 Technical Manual CoEx® Brewer/Motor Assembly...
Page 121 Technical Manual CoEx® Brewer/Motor Assembly Ref No. Part No. Item Description ME10190000 Brewer Assembly* ME10762000 Mounting Bracket EL10587000 Microswitch ME10763000 Water Inlet Connection ME10595000 ‘O’ Ring - Water Inlet Connection ME10597000 Drive Wheel MT10978000 Motor Mounting Bracket MO10191000 CoEx Brewer Motor ME10284000 Filter Head Assembly PL10283000...
Page 122 Technical Manual Water Inlet/Pressure Valve Assembly...
Page 123 Technical Manual Water Inlet/Pressure Valve Assembly Ref No. Part No. Item Description VA10147000 Inlet Valve, 24v DC VA10048000 Valve, Pressure Reducing Tank Assembly - See Page 123 SI10538000 Silicone Tubing, 0.16in (4mm) i.d. ME10834000 Flow Meter * MT11067000 Rear Cover Panel * Not Illustrated...
Page 124 Technical Manual Pressure Boiler Assembly...
Page 125 Technical Manual Pressure Boiler Assembly Ref No. Part No. Item Description BA10000009 Pressure Tank c/w 1.25kW Element and Blanking Plug, ME11186000 EL10226000 High Temperature Cut Out ME1022000 Coupling, Double Male Stem VA10535000 Valve Body, 3 Way VA10536000 Valve Coil, 3 Way ME10218000 Coupling, Male ME11186000...
Page 126 Technical Manual Fresh Beans Container...
Page 127 Technical Manual Fresh Beans Container Ref No. Part No. Item Description PL10027000 Bean Container Lid SI10548000 Bean Container Lid Seal PL10026000 Fresh Beans Container PL10028000 Bean Container Shut Off...
Page 128 Technical Manual Terms and Conditions of Sale LIMITED WARRANTY: Subject to the limitation specified herein, all parts included on original equipment manufactured by CRANE MERCHANDISING SYSTEMS and sold to purchaser are warranted for one year from the date of shipment of the equipment in question.
Page 130 12955 Enterprise Way, Bridgeton, Missouri 63044-1200 (314) 298-3500 Website: www.cranems.com...

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