Page 1 Instant, Freshbrew & B C (Espresso) Machines Technical Manual Technical Manual Including Spare Parts Information Part No. PR10351001 Issue C 07/07...
Page 2 This manual is to be used by authorised personnel involved in installing, commissioning and servicing Genesis instant, double freshbrew and espresso (B2C) table top beverage vending machines. The technical information contained within this document is for information only and may be changed without prior notice. Crane...
Page 3: Table Of Contents
Internal Features ......... .8 Drinks Choice (Instant Machines) ......9 Drinks Choice (Freshbrew Machines) .
Page 4 System Overview .........83 Genesis B2C Water Flow Diagram ......86 Section 9 - Pre-Set Drink Timings .
Page 5 Console Assembly ..........141 Interior View - Instant Machines ....... . .143 Interior View - Instant Machines (Covers Removed) .
Page 6 Dispense Head Assembly ........169 Boiler Assembly (Instant/Freshbrew Machines) ..... .171 Mixing System &...
Page 7: Important Safeguards
Technical Manual Important Safeguards When installing or servicing the Genesis, always have this manual available for quick and easy reference and always follow these basic safety precautions: Ensure that the machine is situated on a strong horizontal surface (see Specifications Table page 6), at a convenient height and in a position where it is not likely to be knocked off.
Page 8: Section 1 - Machine Specifications
2.8 kg - 1075 cups Water Filter Genesis machines fitted with a paperless freshbrew brewer or CoEx® espresso brewer must be connected to the water supply via a scale inhibiting water filter. CMS recommend and supply the Brita AquaQuell Compact water filter.
Page 9: External Features
Technical Manual External Features Key: Coin Entry Coin Return Coin Reject Button Foot LCD Display Door Lock Drink Selection Keypad Graphic Panel Selection Decals 10. Door...
Page 10: Internal Features
Technical Manual Internal Features N.B. Photograph shows Genesis double freshbrew machine Key: Instant Ingredient Canister Waste Tray Grille Freshbrew Tea Canister Moving Dispense Head Main Loom 10. Door Switch Freshbrew Coffee Canister 11. Mixing System Paperless Dual Brewer 12. Cup Drop Unit Brewer Waste Bucket 13.
Page 11: Drinks Choice (Instant Machines)
Option 2 - 7 Canisters 1. Milk 2. Sugar 3. Cappuccino Topping 4. Chocolate 5. Instant Tea 6. Instant Coffee 7. Soup Genesis - Instant Option 1 Drink Selections Option 1 Option 2 7 Canisters 7 Canisters Instant Coffee Instant Coffee Decaf...
Page 12: Drinks Choice (Freshbrew Machines)
5. Freshbrew Tea 6. Freshbrew Coffee Option 2 - 6 Canisters 1. Milk 2. Sugar 3. Instant/Decaf. Coffee 4. Chocolate 5. Freshbrew Tea 6. Freshbrew Coffee Option 1: All speciality drinks made with freshbrew coffee. Cappuccino made with cappuccino topping.
Page 13: Drinks Choice (B2C Machines)
Technical Manual Drinks Choice (B2C Machines) Ingredients: 6 Canisters 1. Milk 2. Sugar 3. Cappuccino Topping 4. Chocolate 5. Freshbrew Coffee 6. Coffee Beans Espresso: All speciality drinks made with freshly ground coffee beans and cappuccino topping. Drink Selections 6 Canisters Fresh Ground Coffee Freshbrew Coffee Chocolate...
Page 14: Drinks Choice (B2C & Teapot Machines)
Technical Manual Drinks Choice (B2C & Teapot Machines) Ingredients: 7 Canisters 1. Milk 2. Sugar 3. Cappuccino Topping 4. Chocolate 5. Freshbrew Tea 6. Freshbrew Coffee 7. Coffee Beans Espresso: All speciality drinks made with freshly ground coffee beans and cappuccino topping.
Page 15: Section 2 - Installation Procedure
Technical Manual Section 2 - Installation Procedure Important! It is essential that personnel responsible for installing, commissioning and servicing the machine understand the following: The installation and commissioning of the machine should only be carried out by trained and authorised service engineers. All water and electrical services must be correctly and safely connected.
Page 16: Connecting The Water Supply
Connect the hose to the inlet valve located on the rear of the machine. Ensure that the seal is correctly fitted. Ensure that all water supply fittings are tight. Freshbrew & B2C Machines: Genesis machines fitted with a CoEx® brewer must be connected to the water supply via a water filter. This filter...
Page 17: Commissioning Procedure
Technical Manual Commissioning Procedure The following procedure must be carried out by a trained installation engineer before the machine can be used for the first time. Ensure that the electrical and water services to the machine are connected correctly and turned on. Ensure that the waste tray is fitted correctly to the machine.
Page 18 LCD will display the message as shown opposite, indicating that the water in the boiler is being heated. Instant & Freshbrew machines: As heater tank fills and heats, ensure that no water overflows from overflow pipe into the waste tray. Check the system for leaks.
Page 19 Technical Manual These two procedures are used to setup the bean to cup grinder and the freshbrew auger. The procedures are the same for both and can be run consecutively: Grinder Calibration (see page 42). Auger Calibration (see page 43). 10.
Page 20 Technical Manual 14. Ensure that the cup drop mechanism operates correctly. Press the Cup Test (button 7), located in the Service Keypad (see page 69) on the rear of the door and ensure that a cup is ejected cleanly from the cup drop unit.
Page 21: Section 3 - Programming Mode
SUGAR Menu Display The Genesis features an interactive menu display. The multi line LCD display helps to make navigating the programming menu structure easy and intuitive. It is used to display programming information and will change according to the type of data being updated.
Page 22: Accessing The Programming Mode
Technical Manual To return to the Main Menu from any screen, simply press the X (Exit) key until you reach the Main Menu. Accessing the Programming Mode Open the front door of the machine and insert the safety key to restore power to the machine.
Page 23 (down) keys to set the required option followed by the ↵ (Edit) key to store/save it (indicated by the filled radio button). All operator programming for the Genesis range follows the procedures as described above. Specific program actions are described fully in the following section.
Page 24: Section 4 - Engineers Program
Technical Manual Section 4 - Engineers Program To access the Engineers Program, enter the Main Menu programming mode as described in Section 3. Once Data Recall Diagn ostics in the Engineers Program the LCD on the front of Test the machine will display the top level programming Price Product Confi gur atio n menu screen - Main Menu.
Page 25 Technical Manual Data Fields on the Overall Totals screen: Sales-£ Displays the total machine sales in £ Sales-# Displays the total number of machine vends. This value includes normal, discount and surcharge vend totals. Discount-£ Displays the total monetary value of all discounts in £ Discount-# Displays the total number of discounted vends Test Vend-£...
Page 26 Technical Manual The engineer can then scroll through the list displayed using the (up) or (down) keys on the drink selection keypad and record the audit data. When complete, press the X (Exit) key on the drink selection keypad to return the machine to the previous screen.
Page 27 Technical Manual From the Resettable Sales Data screen, Clear Data highlight the Clear Data sub menu using Are you sur e you want (down) key and press the ↵ (Edit) to set all r esett able key. The LCD on the front of the machine data to zero ? will display the screen as shown opposite, CANCEL - EXIT...
Page 28: Diagnostic Menu
Technical Manual 4.1.5 SureVend™ This menu becomes available when SureVend™ is enabled via the Product Configuration menu (see page 34). From the Data Recall menu scroll down SureVend and highlight SureVend™ then press the ↵ Cup Drop Failures 1-# SV Assisted-# (Edit) key.
Page 29: Test Menu
Technical Manual Test Menu Test Cup Mec hanis m This menu allows the engineer to test individual Hot Vend Test Dis pense Head components and switch inputs to ensure correct Switches & Senso rs operation. On entry into the Test menu the LCD Test Vend Withou t Cups will display the screen as shown.
Page 30 Technical Manual Press the X (Exit) key to return to the main test menu screen. Whipper: This sub menu allows the engineer to test for correct operation of each individual whipper assembly fitted to the machine. Press the ↵ (Edit) key to display the test screen which indicates the number of whippers fitted to the machine.
Page 31 Technical Manual 4.3.3 Test Dispense Head This sub menu allows the engineer to test the operation of the dispense head mechanism. Press the ↵ (Edit) key to display the test Test Dispe nse Head screen followed by the START/? button on Dispe nse Head Posi tion the drink selection keypad.
Page 32 Technical Manual Mug Sensor - Current: This menu gives the engineer an indication as to the efficiency of the SureVend™ sensor. The range for correct operation is a numerical value between 51 - 255. Highlight Mug Sensor - Current from the Mug Sensor - Curr ent Switches &...
Page 33 Technical Manual 4.3.6 Test Vend This menu allows the engineer to make a test vend in order to verify that the dispensed vend is acceptable. Highlight Test Vend in the main Test menu and press the ↵ (Edit) key. The LCD will display the screen as shown opposite.
Page 34: Price Menu
Technical Manual 4.3.9 Display Entry into this menu allows the engineer to test the LCD display screen. Highlight Display in the Test menu and press the ↵ (Edit) key. Press the START/? key repeatedly to cycle through the different test patterns. The test patterns will reveal any flaw in the display.
Page 35 Inst ant Tea for the highlighted selection. The example Choc olate Cappuc cino shown illustrates an Instant Coffee =£ 0. 35 selection with a price set currently at 35p. To change the price of the highlighted Instant C offe e selection, press the ↵...
Page 36 Technical Manual Tip: If most selections are to be sold at the same price, use this menu to quickly set the entire machine to this price, then access the Individual Prices menu to adjust prices for individual selections. Entering a single price for the entire machine will over-ride any individual prices previously programmed.
Page 37: Product Configuration Menu
↵ (Edit) key to enter the Press E DIT to Select sub-menu. The following examples describe how to adjust Instant Coffee, a recipe common to all machines and the Fresh Coffee from Beans recipe found in the espresso machine.
Page 38 Technical Manual Scroll down and highlight Instant Coffee. Press the ↵ (Edit) key to access the menu. The status line at the bottom of the screen shows the current value of the highlighted timer. In the example shown, the Hot Water value is configured to be on for 4 seconds.
Page 39 Edit w hen Finish ed Press the ↵ (Edit) key to return to the Instant Coffee menu and verify that the new timing value is displayed at the bottom of the screen. N.B. When in this screen with the ingredient highlighted, pressing the...
Page 40 Technical Manual Post Dispense Delay - when the dispense head is retracted after a vend. 4.5.3 Disable Selections This sub menu allows the engineer to disable individual or all drink selections if necessary. With Disable Selections highlighted, press the ↵ (Edit) key to access the menu.
Page 41 Technical Manual Customers can now get their money back by pressing the coin return button or removing their card. The LCD will change and display the message Out of Cups Please Insert Mug. The machine remains in service but will not vend a cup from the cup drop unit. To clear the message and return to standby mode;...
Page 42 Technical Manual Press the ↵ (Edit) key. The screen will Conf irm Se lect ion change and prompt the engineer to Are you sur e you want confirm the selection. Press the ↵ (Edit) to chan ge c up s ize key to continue.
Page 43 Technical Manual N.B. Before proceeding with the following tests, ensure that you have an accurate measuring cylinder to hand. Soluble Compensation: Enter the Selection Timers menu and access the Hot Water sub menu. Check and note the water timer setting (default 160ml).
Page 44 Technical Manual 4.5.7 Co-Ex Setup (B2C Machines) This sub menu enables the engineer to setup the CoEx® brewer and initiate the brewer cleaning cycle. Options within the menu enable the calibration of the brewer and the auger to programme in a base value from which the strength of a cup of coffee can be adjusted.
Page 45 Technical Manual Ensure that the waste bucket is placed correctly in the machine to catch dispensed ground coffee. The LCD will now display the menu screen as shown opposite. Place the calibrated cup under the grinder outlet and press the START/? key. The grinder will run and dispense dry ground coffee into the cup.
Page 46 Low on this menu. 4.5.8 Heater Tank Set-Up (Instant & Freshbrew Machines) This sub menu allows the engineer to set values relating to the target temperature to which the water will be heated to and maintained at within the heater tank, and the minimum temperature at which the machine will vend a drink.
Page 47 Technical Manual Heater Tank Set-Up Heater Tank Temperature-Up: From the Heater Tank Te mpera tur e Product Configuration menu, highlight Heater Minimum Vend Tempe rat ure Tank Set-Up and press the ↵ (Edit) key. The Heater Tank Temperature menu is highlighted and displays the default temperature - factory = 90C set to 90°C - in the status line at the bottom of...
Page 48 Technical Manual 4.5.9 Brewer Waste Management This sub menu allows the engineer to set a value for the maximum amount of brewer waste that can be ejected from the brewer (CoEx® and freshbrew) into the waste container. This value is used to determine the number of vends that can be completed before freshbrew/espresso drinks become disabled and the waste container needs to be removed from the machine and emptied.
Page 49: Free Vend Menu
Technical Manual Free Vend Menu This menu allows the engineer to turn free vend on or off when the machine is fitted with a coin/card mechanism. From the Main Menu screen use the (down) key to scroll through the menu until Free Vend is highlighted. By default, Free Vend is set to Off as indicated by the status line at the bottom of the screen.
Page 50: System Settings Menu
Technical Manual System Settings Menu This menu allows the engineer to input text System Setting s information relevant to the machine and its location, Mach ine Inf ormatio n Cloc k set the current time and date, change the language Languag e displayed, configure the monetary system, set and Monetary...
Page 51 Technical Manual When complete, press the X (Exit) key to return to the Machine (down) then ↵ (Edit) keys to Information menu screen. Press the highlight then enter the Machine Location screen. Enter a unique machine location using the 0-9 drink selection keys as described above. When complete press the X (Exit) key.
Page 52 Technical Manual Pressing the ↵ (Edit) key will move back to the Clock menu screen and save the new time to the machines memory. Confirm that the status line at the bottom of the screen displays the correct time when Time is highlighted.
Page 53 Mechanism is selected. Select The Bill Validator: (USA Machines only) N.B. A Bill Validator unit can only be mounted in a base cabinet supplied with the Genesis machine. From the Monetary menu press the ▼ (down) key to highlight Bill Validator and press the ↵...
Page 54 Configure Bill Stack Option: N.B. It is unlikely that Bill Stack Option will be required for Genesis machines. The following description is for information only. The Bill Stack Option specifies how the machine accepts notes and returns change.
Page 55 Technical Manual Configure Multiple Vend Mode: N.B. This option is only applicable when an MDB coin mechanism is fitted and configured from within the Coin Mechanism menu. The Multiple Vend Mode option specifies how the machine will dispense change to the customer once a purchase is made. The engineer can set one of two options: Single Vend: Change will be returned to the customer automatically as soon as a valid selection is made.
Page 56 Technical Manual To configure this value: From the Monetary menu press the Change With out Purc hase (down) key to highlight Change Without Purchase and press the ↵ (Edit) key. Enter 01.00 the required value, e.g. press 0-1-0-0 using 0.00 = Fo rced Vend the drink selection keypad to set a change without purchase value of £1.00.
Page 57 Press the ↵ (Edit) key to save the selection and return to the Monetary menu. Verify that the chosen option is displayed in the status line at the bottom of the display when Credit For Failed Vend is highlighted. Configure Card Revalue: Not applicable for Genesis machines.
Page 58 Technical Manual Configure Display Coin Set: The Display Coin Set menu enables the engineer to configure the coin set to suit the coin/card mechanism or bill validator fitted to the machine. This ensures that the message displayed in standby mode, correctly indicates to the customer which coins (or card/key) may be entered.
Page 59 Technical Manual DTS Standby Mode: Scroll down and DTS Standby Mode highlight DTS from the System Settings DTS Audit L ist menu. Press the ↵ (Edit) key to access the CA304 D ata Type menu. The LCD will display the screen as Data Reset Mode Event Re set Mode shown.
Page 60 Technical Manual Printer Baud Rate: This allows the engineer to set the correct baud rate for a serial printer if one is to be used. It is important for this to be set correctly to ensure successful data transfer. Serial Flash This menu only becomes available when a serial flash card (Data Key CMS part no.
Page 61 Technical Manual Seri al Flash Enter the engineers program as previously Firmwa re described. Access the Systems Settings Default Data menu and using the (down) key highlight Conf igu rat ion Data Serial Flash. Press the ↵ (Edit) key to Conf igu rat ion and S ales Data Language Data enter the sub program.
Page 62 Technical Manual Scroll down and highlight Backup/Restore Backup/ Resto re from the System Settings menu. Press the Bac kup D ata ↵ (Edit) key to access the menu. If this is the first time that a backup has been selected the LCD will display the screen as Press E DIT to Select shown.
Page 63 Technical Manual Press the ↵ (Edit) key to save the new value and return to the System Settings menu. Verify that the number is displayed in the status line at the bottom of the display when Screen Contrast is highlighted. Software Version The Software version menu displays the version number of the software installed and is for information only.
Page 64: Security Codes Menu
Technical Manual Security Codes Menu This menu allows the engineer to change both the operator and engineer program entry codes for the machine. These factory default codes are 1-1-1-1 (engineers) and 2-2-2-2 (operators). If either code is changed ensure that the new code is recorded and kept in a secure place.
Page 65 Technical Manual Press the ↵ (Edit) key to access the menu. State The LCD will display the screen as shown. Event Type By default the current State is set to Off Start Time as indicated by the status line at the Sto p Time Days Of Week bottom of the screen.
Page 66 Technical Manual Days of Week Press the (down) key to highlight Days Of Week and press the ↵ (Edit) key. The Tuesday Wednes day engineer can now set the days on which Thursday Friday the free vend period will take place. Upon Saturday entry to the sub menu, the first day, Start = Set or C lear Al l...
Page 67 Technical Manual 14. To enter the discount value, e.g. 50%, Disco unt press the sequence 5-0 using the appropriate number keys on the drink selection keypad. Press the ↵ (Edit) key to 0-9 to E dit Value return to the 11 (Discount) screen and Edit w hen Finish ed verify that the status line displays the discount percentage value entered.
Page 68 Technical Manual Press the (down) key to highlight Event State Type. By default the event is set to Timed Event Type as indicated by the text displayed in the Start Time status line at the bottom of the screen. Days Of Week Therefore it is not necessary for the Timed engineer to enter this sub menu.
Page 69 Technical Manual From the Main Menu press the (down) Sanita tion Events Menu Timed key until Timed Events is highlighted then Timed press the ↵ (Edit) key. Once in the Timed Timed Events menu press the (down) key to Timed Timed highlight Sanitation Events Menu then Post Vend...
Page 70 Technical Manual Press the X (Exit) key three times to return to the Timed Events Menu. Using the sequence described above the engineer can quickly and easily set up additional post vend sanitation event periods for the machine if required. N.B.
Page 71 Technical Manual Days of Week Press the (down) key to highlight Days Of Week and press the ↵ (Edit) key. From Monday Tuesday this menu the engineer can set the days on Wednes day Thursday which the Backup event will take place. To Friday select everyday (Monday - Sunday), press Start = Set or C lear Al l...
Page 72: Section 5 - Service Keypad Functions
Technical Manual Section 5 - Service Keypad Functions Genesis machines are fitted with a service keypad (a) mounted on the rear of the door. This keypad contains the Operators Program entry key and also allows the operator to carry out specific functions during routine cleaning and maintenance.
Page 73: Button 4 - Brewer Clean (Freshbrew Machines)
Technical Manual Press and release the Flush (button 3). The flush sequence begins. Empty the waste water container when complete. Button 4 - Brewer Clean (Freshbrew Machines) The brewer clean button enables the brewer to be cleaned independently. In order to guarantee the highest standards of cleanliness, the boiler fill valve is disabled, ensuring that the water used is delivered at the optimum temperature to kill any micro-organisms.
Page 74: Button 7 - Cup Test
Press button 12 on the service keypad to reset the counter. Two audible bleeps confirm that the counter has been reset to zero. 5.13 Button 13 - This button is not currently used in the Genesis machine. 5.14 Button 14 - Clear SureVend Error ™...
Page 75: Section 6 - The Vend Cycle
Technical Manual Section 6 - The Vend Cycle Standby Mode In standby mode the machine is idle, awaiting input from the drink selection keypad. The LCD will display to the customer one of a number of messages indicating the credit mechanism of the machine, the coin set, the time and if appropriate water temperature.
Page 76 Technical Manual N.B. The default strength setting for this drink selection is Normal as shown. To obtain a Strong or Mild beverage it is necessary to press the current drink selection button. Pressing once will toggle to the Strong selection. Pressing the button again will toggle to the Mild selection.
Page 77 Technical Manual If Extra Sugar is required the customer presses the sugar button a second time. A third press will display the No Sugar selection. Freshbre w Tea Freshbr ew Tea No Sugar No Sugar Press sugar key to Sugar Sugar incre ment strength Extra Sugar...
Page 78: Replacing/Updating Drink Selection Decals
Technical Manual Choc olat e 10. Other drink choices do not allow the strength option or milk/sugar to be selected. For example, if the customer presses the Chocolate selection button, Press Start all of the other selection buttons will be Credi t .00 11.43 AM extinguished, the START buttons will light...
Page 79: Section 7 - Technical Information
Section 7 - Technical Information Water Services The mains water supply provides water for the heater tank fitted in Instant & Freshbrew machines, or the pressure system fitted to Espresso (B2C) machines. Water enters at the rear of the machine through a solenoid operated inlet valve operating at 24v DC, which opens or closes the water supply as required.
Page 80: Ingredient Dispense
Technical Manual Ingredient Dispense The ingredients required for making up either an instant or freshbrew drink are contained in ingredient canisters and are dispensed by means of an auger located in the base of each canister. Each auger is driven by a 24v DC 130 rpm motor.
Page 81: Cup Dispense Unit
Technical Manual The mechanism is operated by a 24v DC 50 RPM motor. The motor is connected to a pinion which engages with a rack on the dispense arm. This mechanism is used to move the dispense head backwards and forwards. A micro switch, fitted to the rear of the dispense head chassis detects the home position (head withdrawn/not dispensing).
Page 82: Waste Level Probes
Technical Manual period no cups have been detected the machine will display the “Out of Cups” message. N.B. An illustration showing the parts breakdown for the Cup Drop Unit is included in Section 13 - Spare Parts (see page 159). Waste Level Probes The waste level probes, fitted to the underside of the machine, detect the water level in the waste tray.
Page 83: Coex® Brewer (B2C Machines)
Technical Manual CoEx® Brewer (B2C Machines) The unique CoEx® combined coffee and espresso brewer provides both freshly brewed coffee along with fresh coffee from beans through the same unit. The unit is driven by a 24v DC, 13 RPM motor, controlled by a micro switch. The switch sends logic signals to the controller during vend and initialise operations, indicating its position.
Page 84: Amp Filter
Where possible the change giver will return the appropriate amount of change to the customer. 7.16 Coin Blocker For Genesis machines fitted with a change-giver, a logic ‘low’ level from the vending machine controller will disable any coin acceptance. 7.17 Card/Key System The card system fitted to the machine communicates with the vending machine controller using the same principle as the change giver.
Page 85: Section 8 - B2C (Espresso) System
Technical Manual Section 8 - B2C (Espresso) System Genesis B2C machines are capable of producing high quality espresso based drinks through the unique CoEx® brewer unit either independently (Espresso, Americano), or in conjunction with the soluble product (Cappuccino, Caffe Mocha etc). The machine can also vend high quality freshbrew coffee from pre-ground product.
Page 86 Technical Manual (1) Water Inlet Valve A 24V dc single solenoid water inlet valve. When a drink is selected the inlet valve is opened. At the same time the pumps are operated, pumping water through the system. (2) Reducing Valve An inline reducing valve maintains water pressure to the pumps at 0.5 bar.
Page 87 Technical Manual Grinder Mechanism (Not Shown On Water Flow Diagram) The grind mechanism consists of a 230V ac conical grinder with a manual adjustment. When an espresso based drink is selected the grinder will run for the required time, grinding beans and feeding the brewer. The grinder is fitted with a manual adjusting mechanism which allows the engineer to vary the size of the ground coffee in order to satisfy customers’...
Page 88: Genesis B2C Water Flow Diagram
Technical Manual Genesis B2C Water Flow Diagram...
Page 89: Section 9 - Pre-Set Drink Timings
These values may be changed from within the Product Configuration Menu (see page 34), accessed via the engineers program. Instant - Option 1 (Two Coffee Selections) Coffee Preset Coffee (Decaff) Preset Preset Hot Water (Coffee) 4.00...
Page 90: Instant - Option 2 (Soup And Instant Coffee)
Hot Water 7.50 Water 8.00 Ingredient 1.50 Product Delay 1.00 Whipper Time 8.50 Whipper Delay 0.50 Instant - Option 2 (Soup and Instant Coffee) Coffee Preset Preset Cappuccino Preset Hot Water (Coffee) 4.00 Hot Water (Tea) 4.00 Hot Water (Milk) 3.50 Ingredient - 1 1.00...
Page 91 Technical Manual Latte Preset Caffe Mocha Preset Espresso Preset Hot Water (Coffee) 2.50 Hot Water (Choc) 3.25 Hot Water (Coffee) 3.25 Ingredient 1.00 Ingredient 2.75 Ingredient 1.50 Product Delay 1.00 Product Delay 1.00 Product Delay 1.00 Whipper Time 3.00 Whipper Time 3.75 Whipper Time 3.75...
Page 92: Freshbrew - Option 1
Technical Manual Freshbrew - Option 1 Speciality drinks made with freshbrew coffee. F/B Coffee Preset F/B Tea Preset F/B Cappucino Preset Hot Water (Coffee) 4.00 Hot Water (Tea) 4.00 Hot Water (Milk) 2.50 Ingredient - 1 2.50 Ingredient - 1 1.50 Ingredient 1.50...
Page 93: Freshbrew - Option 2
Product Delay 1.00 Whipper Time 3.25 Whipper Delay 0.50 Hot Milk Preset Water 7.50 Freshbrew - Option 2 Speciality selections made with instant coffee. F/B Coffee Preset F/B Tea Preset F/B Cappucino Preset Hot Water (Coffee) 4.00 Hot Water (Tea) 4.00 Hot Water (Milk) 2.50...
Page 94 Technical Manual Instant Coffee Preset Latte Preset Caffe Mocha Preset Hot Water (Coffee) 4.00 Hot Water (Coffee) 1.50l Hot Water (Choc) Ingredient - 1 0.70 Ingredient 1.00 Ingredient 2.75 Ingredient - 2 1.05 Product Delay 1.00 Product Delay Ingredient - 3 0.53...
Page 95 Technical Manual F/B Coffee Preset Fresh Coffee Preset Cappucino Preset Hot Water (Coffee) 80ml Hot Water (Coffee) 80ml Hot Water (Capp) 80ml Ingredient - 1 2.75 Ingredient - 1 6.0g Ingredient 2.00 Ingredient - 2 3.00 Ingredient - 2 7.0g Product Delay 1.00 Ingredient - 3...
Page 96: Grammes/Second Information
All the ingredient pre-sets shown in the previous tables are shown as seconds except where indicated. The table below shows the approximate gramme throw dispensed per product per second. Product Grammes/Second Milk Sugar Chocolate Chocomilk 4.5g Coffee 1.7g Decaff Coffee 1.8g Freshbrew Coffee Instant Tea 0.7g Freshbrew Tea 3.6g...
Page 97: Section 10 - Electrical/Electronic Diagrams
The diagrams shown on the following pages illustrate the layout of, and the connections between, the electrical and electronic components within Genesis machines. N.B. Instant, Freshbrew and Espresso machines are equipped with very similar wiring arrangements. The following diagrams are common to all machines except where stated.
Page 98: Control Board
Technical Manual 10.2 Control Board The Control Board is the main controller for all of the machines functions. The board is located inside the door behind the monetary cover. To gain access to the board: Switch off the power to the machine and open the front door. Unscrew and remove the two knurled thumbscrews securing the monetary cover.
Page 99: Control Board Connections - 1
Technical Manual 10.3 Control Board Connections - 1 The diagram below illustrates the connections between the control board and the console board, SureVend™ sensor and heater tank (Instant & Freshbrew machines)/pressure boiler (B2C machines) thermistor.
Page 100: Control Board Connections - 2
Technical Manual 10.4 Control Board Connections - 2 The diagram below illustrates the connections between the control board and the input/output board, coin mechanism communications and the switch mode power supply.
Page 101: Input/Output Board (Instant Machines)
Technical Manual 10.5 Input/Output Board (Instant Machines) The Input/Output Board is mounted onto the power supply chassis. This is located on the PSU chassis on the left hand side of the machine and can be accessed by removing the lower front panel.
Page 102: Output Circuit (Instant Machines)
Technical Manual 10.6 Output Circuit (Instant Machines) DISP ENSE HEAD MOTOR TURRET MOTOR INLE T VALVE VAL VE 2 RED/ O RANGE ORANGE/BLACK WHIPPER 6 RED/ W HITE MOTOR 7 VAL VE 7 PUR PLE/WH ITE PINK BLA CK/RED WHIPPER 5...
Page 103: Input/Output Board (Freshbrew Machines)
Technical Manual 10.7 Input/Output Board (Freshbrew Machines) The Input/Output Board is mounted onto the power supply chassis. This is located on the PSU chassis on the left hand side of the machine and can be accessed by removing the lower front panel. JUNC TION PRO BE 230V N...
Page 104: Output Circuit (Freshbrew Machines)
Technical Manual 10.8 Output Circuit (Freshbrew Machines) DISPEN SE HEAD MOTOR RED /ORANGE TURRET MOTOR ORANGE/BLA CK INLET VAL VE RED /WHITE VAL VE 2 FRESH B REW PUR PLE /WHITE MOTOR PINK BLA CK/RED VAL VE 6 BLA CK/PINK YEL LOW/GREY RED /WHITE MOTOR 6...
Page 105: A) Input/Output Board (B2C Machines)
Technical Manual 10.9 (a) Input/Output Board (B2C Machines) The Input/Output Board is mounted onto the power supply chassis. This is located on the PSU chassis on the left hand side of the machine and can be accessed by removing the lower front panel. N.B.
Page 106: B) Input/Output Board (B2C & Teapot Machines)
Technical Manual 10.9 (b) Input/Output Board (B2C & Teapot Machines) This board is used for all B2C machines, with or without a Teapot. CUP SPLITTER CoEx SOLENOID BREWER MOTOR GRINDER MOTOR PUMP 1 PUMP 2 SOLID SSR GND STATE SSR 24V RELAY DISPENSE I/O Board...
Page 107: Output Circuit (B2C Machines)
Technical Manual 10.10 Output Circuit (B2C Machines) ORANGE/PINK CoEx BREWER WHITE MOTOR RED/ORANGE DISPENSE HEAD MOTOR ORANGE/BLACK VALVE 2 (HOT WATER) PRESSURE VALVE ESPRESSO VALVE WHIPPER 3 (TEAPOT BREWER MOTOR)
Page 108: Input/Output Board Connections (Common)
Technical Manual 10.11 Input/Output Board Connections (Common) The diagram below illustrates the connections between the I/O board and the main controller board serial comms link and switch mode power supply.
Page 109: Input/Output Board Connections (Instant Machines)
Technical Manual 10.12 Input/Output Board Connections (Instant Machines) The diagram below illustrates the connections between the I/O board and the CDU cup sensor, dispense head opto sensor, carousel position switch and dispense head home switch.
Page 110: Input/Output Board Connections (Freshbrew Machines)
Technical Manual 10.13 Input/Output Board Connections (Freshbrew Machines) The diagram below illustrates the connections between the I/O board and the CDU cup sensor, dispense head opto sensor, carousel position switch, dispense head home switch and brewer index home switch.
Page 111: Input/Output Board Connections (B2C Machines)
Technical Manual 10.14 Input/Output Board Connections (B2C Machines) The diagram below illustrates the connections between the I/O board and the CDU cup sensor, dispense head opto sensor, carousel position switch, dispense head home switch, brewer index home switch and the water flow meter. FLOW METER DISPENSE HEAD...
Page 112: A) Power Circuit - 230V System
Technical Manual 10.15 (a) Power Circuit - 230V System Pre serial numbers up to starting 1634...
Page 113: B) Power Circuit - 230V System
Technical Manual 10.15 (b) Power Circuit - 230V System Post serial numbers from starting 1634..ELEMENT HEATER TANK/ PRESSURE BOILER ONLY ON B2C MACHINES 1 2 3 1 2 3 1 2 3 1 2 3 AUX FUSE (4A)
Page 114: Heater Circuit
INPUT/OUTPUT BOARD (INSTANT & FRESHBREW MACHINES) The water temperature in the heater tank (instant/freshbrew machines)/pressure boiler (B2C machines) is controlled by a thermistor probe. The thermistor has a variable resistance; when cold it has a high resistance and when hot it has a low resistance.
Page 115 This process continues until the water has reached the temperature which has been set in the temperature configuration program. Instant & Freshbrew Machines: If the water in the tank should overheat and boil over, a high temperature cut out, positioned in the overflow pipe, will cut off the mains supply to the heater at approximately 90°C within 60 seconds.
Page 116: Section 11 - Dispense Pipe Lengths
Technical Manual Section 11 - Dispense Pipe Lengths 11.1 Instant - Option 1 Machines Pipe No Diameter Length 6 mm I.D. x 10 mm O.D. 170 mm 6 mm I.D. x 10 mm O.D. 160 mm 6 mm I.D. x 10 mm O.D.
Page 117: Instant - Option 2 Machines
Technical Manual 11.2 Instant - Option 2 Machines Pipe No Diameter Length 6 mm I.D. x 10 mm O.D. 170 mm 6 mm I.D. x 10 mm O.D. 160 mm 6 mm I.D. x 10 mm O.D. 170 mm 6 mm I.D. x 10 mm O.D.
Page 118: Freshbrew Machines
Technical Manual 11.3 Freshbrew Machines Pipe No Diameter Length 6 mm I.D. x 10 mm O.D. 170 mm 6 mm I.D. x 10 mm O.D. 160 mm 6 mm I.D. x 10 mm O.D. 170 mm 8 mm I.D. x 13 mm O.D. 250 mm 8 mm I.D.
Page 119: B2C Machines
Technical Manual 11.4 B2C Machines Pipe No Diameter Length 6 mm I.D. x 10 mm O.D. 170 mm 6 mm I.D. x 10 mm O.D. 160 mm 6 mm I.D. x 10 mm O.D. 170 mm 8 mm I.D. x 13 mm O.D. 360 mm H = Hot Water Dispense Pipe...
Page 120: B2C & Teapot Machines
Technical Manual 11.5 B2C & Teapot Machines Pipe No Diameter Length 6 mm I.D. x 10 mm O.D. 170 mm 6 mm I.D. x 10 mm O.D. 160 mm 6 mm I.D. x 10 mm O.D. 190 mm 8 mm I.D. x 13 mm O.D. 360 mm H = Hot Water Dispense Pipe...
Page 121: Section 12 - Diagnostics And Maintenance Procedures
Technical Manual Section 12 - Diagnostics and Maintenance Procedures 12.1 Diagnostics The following pages list the error messages that may be displayed, diagnostics messages accessed via the engineers program and fault descriptions. For further help and advice please contact the Crane Merchandising Systems Technical Support Helpline on 01249 667323.
Page 122 Technical Manual Error Message Diagnostics Screen Fault Description Text Please Remove Cup Mug sensor error Cup not removed from dispense area after vend completed or faulty mug sensor Sorry Out of Service No cup delivered ring 1 Problem with CDU (cup jam) Please Insert Mug SureVend on/SureVend No more cups being dispensed...
Page 123: Heater Tank De-Scale Procedure (Instant & Freshbrew Machines)
Bean hopper or coffee Out Of Coffee containers empty 12.2 Heater Tank De-Scale Procedure (Instant & Freshbrew Machines) To maintain correct water levels and water temperature the heater tank must be inspected regularly and, if necessary, be de-scaled. To ensure long and trouble-free operation, Crane Merchandising Systems recommend that all machines have a water filter fitted.
Page 124: Brewer Maintenance (Freshbrew Machines)
Freshbrew machines are fitted with a dual brewer unit which produces freshbrew coffee and tea beverages from the same unit. Routine cleaning and maintenance instructions for this unit can be found in the Genesis Operators Manual - Part No. PR1035001.
Page 125 Technical Manual 12.3.2 Removing The Filter Mesh Assemblies Both the coffee brewer and tea brewer contain fine screen mesh assemblies which ensure coffee and tea vends are produced to the highest standards. To remove the mesh assemblies, proceed as follows: Remove the brewer unit from the machine as previously described and place on a flat surface.
Page 126 Technical Manual 12.3.4 Re-assembling The Brewer To The Machine Carefully slide the brewer chamber/wipe arms assembly into the brewer unit. Important! The wiper arm lug (a) must be located between the stainless steel arms (b) as shown. Line up the brewer unit with its mounting bracket ensuring that the drive shaft correctly engages with the brewer motor drive dog.
Page 127: Adjusting The Cup Drop Mechanism
Technical Manual Re-install the brew chambers/wipe arms assembly into the brewer and install the unit back into the machine. Insert the door switch safety key and allow the machine to power up. Test vend several freshbrew drinks through the brewer to ensure that the brew chambers assembly closes correctly and does not leak.
Page 128: B2C System Drain Down (B2C Machines)
Technical Manual Place a minimum of 4 new cups into the cup splitter. Observe the clearance as shown in the illustration below. N.B. Clearance indicated in Correct Adjustment diagram should be no more than half the diameter of the cup lip (maximum) but just enough to allow for smooth cup ejection.
Page 129 Technical Manual Open the door and insert the door switch safety key. Ensure the waste tray is fitted Mach ine cool ing correctly and empty. Using the service keypad located in the rear of the door, press the Machine Cool Down (button 10).
Page 130: Coex® Brewer/Bean Grinder Maintenance (B2C Machines)
Routine cleaning and maintenance instructions for this unit can be found in the Genesis Operators Manual - Part No. PR10350001. 12.6.1 CoEx® Brewer/Grinder Blades - 50,000 Vend Service Crane Merchandising Systems recommends that the brewer unit and bean grinder is serviced by an authorised engineer after every 50,000 vends.
Page 131 Technical Manual To carry out the 50,000 vend service, proceed as follows: Disconnect the machine from the mains electricity. Open the front door of the machine. Remove the coffee dispense pipe from the brewer outlet. Holding the unit as shown in the photograph, lift the green lever (a) and carefully pull the brewer unit out of the machine.
Page 132 Technical Manual Holding the unit as shown in the photograph, rotate the lower piston and cylinder assembly clockwise and then remove it up and out of the swing arms/filter holder assembly. Discard the used lower piston and cylinder assembly. Clean all of the dismantled brewer components thoroughly to remove all traces of waste coffee product.
Page 133 Technical Manual 10. Check and ensure that the lower piston guide block (c) locates with the piston drive cam (d) as shown in the photograph. 11. Ensure that the plastic washer (a) is fitted correctly over the input shaft (long side) as shown.
Page 134 Technical Manual 14. Re-assemble the wiper arm (d) to the filter holder assembly Ensure that the wiper arm is located under the coffee outlet pipes as shown (e). 15. Moving to the machine, remove the ‘O’ ring (a) from the water inlet pipe and discard. Fit the ‘O’...
Page 135 Technical Manual 18. Take the new grinder body complete with inner grinder ring from the service kit. Screw the grinder body clockwise into the blade housing until it stops. Re-set the grinder blades. An approximate starting position is achieved by turning the grinder body back one full turn anti-clockwise.
Page 136 Technical Manual...
Page 137: Section 13 - Spare Parts
Technical Manual Section 13 - Spare Parts The following section details the spare parts that are available for the Genesis. Use of these genuine components when servicing or repairing the machine will significantly increase the working life of the machine.
Page 138: Exterior View
Technical Manual Exterior View...
Page 139 Coin Entry Moulding PL10004250 Blank Moulding - Free Vend PR10224000 Genesis Name Badge MT10091000 Side Panel - L.H. (Instant & FB) MT10092000 Side Panel - R.H. (Instant & FB) MT10437000 Side Panel - L.H. (B2C) MT10438000 Side Panel - R.H. (B2C)
Page 140: Door Interior
Technical Manual Door Interior...
Page 141 Technical Manual Door Interior Ref. No. Part No. Item Description EL10025000 Service Keypad (obsolete from serial no. starting 1634...) EL10025001 Service Keypad FA01416000 Knurled Thumb Nut - M5 ME02857000 Door lock ME00933000 Key - No. 2101 MT05222000 Door Lock Cam MT07119000 Door Switch Actuator SureVend ™...
Page 142: Console Assembly
Technical Manual Console Assembly...
Page 143 PCB - Instant AA (Option 1 Decaff) PH10256ABU PCB - Instant AB (Option 2 Soup) PH10256AFU PCB - Double F/B AF (Option 1) PH10256AGU PCB - Double F/B AG (Option 2 Instant coffee) PH10256AQU PCB - B2C EL10256000 MPU PCB - unprogrammed board EL10266000...
Page 144: Interior View - Instant Machines
Technical Manual Interior View - Instant Machines...
Page 145 Technical Manual Interior View - Instant Machines Ref. No. Part No. Item Description Tall Canister Assembly (see page 161) MT10076250 Extract Tray - Five Whippers MT10075250 Extract Tray - Six Whippers Mixing System (see page 173) MT10078000 Cover Panel - Lower...
Page 146: Interior View - Instant Machines (Covers Removed)
Technical Manual Interior View - Instant Machines (Covers Removed)
Page 147 Technical Manual Interior View - Instant Machines (Covers Removed) Ref. No. Part No. Item Description Boiler Assembly (see page 171) MO10151000 Ingredient Motor, 24v DC - 90 rpm (obsolete from serial no. starting 1634..., all motors are now the 130 rpm motors)
Page 148: Interior View - Freshbrew Machines
Technical Manual Interior View - Freshbrew Machines...
Page 149 Technical Manual Interior View - Freshbrew Machines Ref. No. Part No. Item Description Freshbrew Coffee Canister (see page 165) MT10090000 Brewer Cover Single/Double Freshbrew Brewer (see page 179) MT10110000 Brewer Side Tray SA06075000 Outlet Adaptor Kit PL10280000 Freshbrew Waste Container FA07112000 Spacer - M10 x 20 ME05281001...
Page 150: Interior View - Freshbrew Machines (Covers Removed)
Technical Manual Interior View - Freshbrew Machines (Covers Removed)
Page 151 Technical Manual Interior View - Freshbrew Machines (Covers Removed) Ref. No. Part No. Item Description HO06632000 Inlet Hose - Aquavend 10 LO10111000 Main Loom LO10111001 Main Loom (post serial no. starting 1634..) MO10151000 Motor - 90 rpm, 24v DC (F/B Tea) (obsolete from serial no.
Page 152: Interior View - B2C Machines
Technical Manual Interior View - B2C Machines...
Page 153 Technical Manual Interior View - B2C Machines Ref. No. Part No. Item Description Fresh Beans Container (see page 195) MT10143000 Bean Container Keep Bar MO10108001 Grinder & Motor Assembly Grinder Fixings (pre serial no. starting 1634..) FA02029000 Posi Pan Head Screw - M4 x 20 FA05209000 Grommet, Red Silicone FA03262000...
Page 154: Interior View - B2C Machines (Covers Removed)
Technical Manual Interior View - B2C Machines (Covers Removed)
Page 155 Technical Manual Interior View - B2C Machines (Covers Removed) Ref. No. Part No. Item Description ME10208000 Coupling, Extended Male Elbow HO10245000 FEP Tube, 6mm OD ME10047000 Pump PL10246000 Tee Piece, Nylon PL10282000 Coffee Outlet, Grinder SI10538000 Silicone Tube, 4mm ID VA10044000 Pressure Relief Valve - 3 Bar ME10211000...
Page 156: Interior View - B2C & Teapot Machines
Technical Manual Interior View - B2C & Teapot Machines 11, 12...
Page 157 Technical Manual Interior View - B2C & Teapot Machines Ref. No. Part No. Item Description Fresh Beans Container (see page 195) MT10143000 Bean Container Keep Bar MO10108001 Grinder & Motor Assembly Grinder Fixings - includes items 5 to 10 MT10966000 Grinder Mounting Bracket FA04340000 Posi Pan Head Screw - M4 x 16...
Page 158: Interior View - B2C & Teapot Machines (Covers Removed)
Technical Manual Interior View - B2C & Teapot Machines (Covers Removed) 11 16...
Page 159 Technical Manual Interior View - B2C & Teapot Machines (Covers Removed) Ref. No. Part No. Item Description ME10208000 Coupling, Extended Male Elbow HO10245000 FEP Tube, 6mm OD ME10047000 Pump PL10246000 * Tee Piece, Nylon PL10282000 Coffee Outlet, Grinder SI10538000 Silicone Tube, 4mm ID VA10044000 Pressure Relief Valve - 3 Bar ME10211000...
Page 160: Cup Drop Unit Assembly
Technical Manual Cup Drop Unit Assembly...
Page 161 Technical Manual Cup Drop Unit Assembly Ref. No. Part No. Item Description 3 GE CDU ASSY Cup Drop Unit Assembly PH10020000 Turret Extrusion PH10020001 Turret Extrusion (post serial no. starting 1634...) PL10985000 * Turret Lid (post serial no. starting 1634...) PL10019000 Turret Spigot PL10015000...
Page 162: Tall Canister Assembly
Technical Manual Tall Canister Assembly...
Page 163 Technical Manual Tall Canister Assembly Ref. No. Part No. Item Description PL10153000 Canister Assembly - c/w Agitator PL10154000 Canister Assembly - No Agitator PL11126000 * Narrow Canister Assembly - c/w Agitator PL11127000 * Narrow Canister Assembly - No Agitator PL07138000 Canister Lid PL11636000 * Canister Lid - Narrow...
Page 164: Short Canister Assembly
Technical Manual Short Canister Assembly...
Page 165 Technical Manual Short Canister Assembly Ref. No. Part No. Item Description PL10155000 Canister Assembly - Freshbrew Tea PL10549000 Canister Assembly - Freshbrew Coffee * PL11128000 Canister Assembly - Teapot * PL07138000 Canister Lid PL02528001 Canister Lid - Wide * PL10390000 Canister Base PL02703000 Canister Base - Wide *...
Page 166: Coffee Canister Assembly (Freshbrew Machines)
Technical Manual Coffee Canister Assembly (Freshbrew Machines)
Page 167 Technical Manual Coffee Canister Assembly (Freshbrew Machines) Ref. No. Part No. Item Description PL10156000 Freshbrew Canister Assembly PL07137000 Canister Lid PL01128000 Canister Chute - Central PL02709000 Flange - Front SI04697000 ‘O’ Ring ME10386000 Auger c/w ‘O’ Ring PL02710000 Flange - Rear PL02711000 Canister Drive ME10387000...
Page 168: Dispense Head Assembly
Technical Manual Dispense Head Assembly...
Page 169 Technical Manual Dispense Head Assembly Pre serial numbers up to starting 1634..Ref. No. Part No. Item Description 3 GE DISP HEAD Dispense Head Assembly EL04920000 Micro Switch EL10036000 Dispense Head Opto Sensor MT10099000 Cover Plate MO10150000 Motor, 24v DC, 50rpm c/w Drive Pinion MT10098000 Motor Bracket MT10101000...
Page 170 Technical Manual Dispense Head Assembly...
Page 171: Dispense Head Assembly
Technical Manual Dispense Head Assembly Post serial numbers from starting 1634..Ref. No. Part No. Item Description 3 GE DISP HEAD Dispense Head Assembly EL04920000 Micro Switch EL10036000 Dispense Head Opto Sensor MT10099000 Cover Plate MO10794000 Motor, 24v DC, 50rpm c/w Drive Pinion MT10101000 Decoder Bracket PL10035000...
Page 172: Boiler Assembly (Instant/Freshbrew Machines)
Technical Manual Boiler Assembly (Instant/Freshbrew Machines)
Page 173 Technical Manual Boiler Assembly (Instant/Freshbrew Machines) Ref. No. Part No. Item Description LO10111001 Main Loom MT10054000 Boiler Lid FA01143000 Screw, M4 x 10 FA03227000 Unex Clip - 19mm HO06632000 Inlet Hose SI10056000 Boiler Seal BA10050000 Boiler Assembly c/w Lid and Seal...
Page 174: Mixing System & Hygiene Kit
Technical Manual Mixing System & Hygiene Kit...
Page 175 Whipper Base Seal PL01970000 Impeller PL10992000 Whipper Body PL01967000 Mixing Bowl PL10183000 Bowl Adaptor PL10187000 Steam Trap PL10802000 Fixing Plate - Whipper Motor Hygiene Kit * 1GHYG INSTANT 2 Instant 1GHYG FBREW 2 Freshbrew 1GHYG B2C 2 * not illustrated...
Page 176: Power Supply Assembly
Technical Manual Power Supply Assembly...
Page 177 Part No. Item Description EL08977000 Genesis I/O PCB - Instant/Freshbrew EL10146000 Genesis I/O PCB - B2C EL11361000 Genesis I/O PCB - B2C & Teapot (supersedes item 1(b) for all B2C machines) MT10788000 * PSU Cover MA10252000 Power Supply Chassis MA10546000 Power Supply Chassis (B2C &...
Page 178: Brewer Motor Assembly (Freshbrew Machines)
Technical Manual Brewer Motor Assembly (Freshbrew Machines)
Page 179 Technical Manual Brewer Motor Assembly (Freshbrew Machines) Ref. No. Part No. Item Description PH10023001 Brewer Motor Assembly - includes items 1,2,3 PL03297000 Drive Dog ME08734000 Roll Pin - 36 x 3mm MO10023000 Freshbrew Motor ME00979000 Cam c/w Grub Screw EL01148000 Micro Switch ME04926001 Brewer Retaining Pin...
Page 180: Brewer Assembly (Zuma)
Technical Manual Brewer Assembly (Zuma) 56 55 50 4 49 12 13...
Page 181 Technical Manual Brewer Assembly (Zuma) Ref. No. Part No. Item Description ME07000000 Brewer Complete - Single Chamber ME10022000 * Brewer Complete - Dual Chamber ME07448000 Wiper Arm Shaft ME07449000 Wiper Arm Pin ME07450000 Bearing FA07668000 Retaining Ring ME07451000 Roller ME07452000 Wiper Arm Spacer ME07453000 Wiper Arm Spring...
Page 182 Technical Manual Brewer Assembly (Zuma) 56 55 50 4 49 12 13...
Page 183 Technical Manual Brewer Assembly (Zuma) Ref. No. Part No. Item Description ME07467000 Piston Top Plate FA07674000 Screw SI01171960 Silicone Pipe PL06075001 Outlet Adaptor FA01216000 ‘O’ Ring - Outlet SI06077000 Outlet Adaptor Seal SA06075000 Outlet Adaptor Assembly ME08285000 Brewer Chamber Vent Plug PL07675000 Brewer Chamber PL07155000...
Page 184 Technical Manual Brewer Assembly (Zuma) 56 55 50 4 49 12 13...
Page 185 Technical Manual Brewer Assembly (Zuma) Ref. No. Part No. Item Description ME07476000 Threaded Rod FA07680000 Screw ME07477000 Brewer Chamber Support Bracket ME07478000 Latch Block - LH ME07479000 Latch Block - RH ME10497000 * Tea Funnel Assy - Dual Brewer (includes item 66 &...
Page 186: Coex® Brewer/Motor Assembly (B2C Machines)
Technical Manual CoEx® Brewer/Motor Assembly (B2C Machines)
Page 187 Technical Manual CoEx® Brewer/Motor Assembly (B2C Machines) Ref. No. Part No. Item Description ME10190000 Brewer Assembly (includes items 2, 3, 4, 5, 7, 8, 9, 10, 11, 12) ME10599000 Brewer PL11622000 Wiper Arm PL10283000 Coffee Outlet Spout ME10284000 Filter Head Assembly (includes item 6) ME10596000 Quad Ring ME10595000...
Page 188: Teapot Assembly (B2C & Teapot Machines)
Technical Manual Teapot Assembly (B2C & Teapot Machines)
Page 189 Technical Manual Teapot Assembly (B2C & Teapot Machines) Ref. No. Part No. Item Description PL02278000 Fixing Strap MT11124000 Teapot Cover PL10766000 Whipper Base - Blind SI10818000 ‘O’ Ring PL10767000 Mixing Bowl Chamber PA10977000 Teapot Assembly c/w Mesh SI01669000 ‘O’ Ring PL10975000 Filter Mesh FA01855000...
Page 190: Water Inlet/Pressure Valve Assembly (B2C Machines)
Technical Manual Water Inlet/Pressure Valve Assembly (B2C Machines)
Page 191 Technical Manual Water Inlet/Pressure Valve Assembly (B2C Machines) Pre serial numbers up to starting 1634..Ref. No. Part No. Item Description VA10147000 Inlet Valve, 24v DC VA10048000 Valve, Pressure Reducing Boiler Assembly (see page 193) SI10538000 Silicone Tubing, 4mm i.d. MT10140000 * Rear Cover Panel * not illustrated...
Page 192 Technical Manual Water Inlet/Pressure Valve Assembly (B2C Machines)
Page 193: Water Inlet/Pressure Valve Assembly (B2C Machines)
Technical Manual Water Inlet/Pressure Valve Assembly (B2C Machines) Post serial numbers from starting 1634..Ref. No. Part No. Item Description VA10147000 Inlet Valve, 24v DC VA10048000 Valve, Pressure Reducing Boiler Assembly (see page 193) SI10538000 Silicone Tubing, 4mm i.d. ME10834000 Flow Meter FA05209000 Grommet, Red Silicone...
Page 194: Pressure Boiler Assembly (B2C Machines)
Technical Manual Pressure Boiler Assembly (B2C Machines)
Page 195 Technical Manual Pressure Boiler Assembly (B2C Machines) Pre serial numbers up to starting 1634..Ref. No. Part No. Item Description BA10000000 Pressure Boiler c/w 2kW Element EL10226000 High Temperature Cut Out ME10220000 Coupling, Double Male Stem ME10218000 Coupling, Male VA10535000 Valve Body, 3 Way VA10536000 Valve Coil, 3 Way...
Page 196: Fresh Bean Container (B2C Machines)
Technical Manual Fresh Bean Container (B2C Machines)
Page 197 Technical Manual Fresh Bean Container (B2C Machines) Ref. No. Part No. Item Description PL10027000 Bean Container Lid SI10548000 Bean Container Lid Seal PL10026000 Fresh Beans Container PL10028000 Bean Container Shut Off...
Page 198: Water Filter Assembly (Brita 'Aquaquell')
Technical Manual Water Filter Assembly (Brita ‘Aquaquell’)
Page 199 Technical Manual Water Filter Assembly (Brita ‘Aquaquell’) Ref. No. Part No. Item Description 1 BRITA GENESIS Filter Kit WF04910000 Filter WF04911000 Filter Head - Small HO04446000 Hose...
Page 200: Water Filter Assembly (Brita '06B')
Technical Manual Water Filter Assembly (Brita ‘06B’)
Page 201 Technical Manual Water Filter Assembly (Brita ‘06B’) Ref. No. Part No. Item Description 1BRITA06BFILTER Filter Kit, Aquavend 0-6B WF07310000 Filter Cartridge WF07309000 Filter Head Assembly - includes mounting bracket and screws HO07498000 Hose, Inlet HO07499000 Hose, Outlet...
Page 202: Water Filter Assembly (Everpure)
Technical Manual Water Filter Assembly (Everpure)
Page 203 Technical Manual Water Filter Assembly (Everpure) Ref. No. Part No. Item Description 1 EPURECARTKIT Filter Kit WF03273000 Filter Cartridge WF03116000 Filter Head Assembly - includes mounting bracket and screws HO04074000 Hose, Inlet HO4075000 Hose, Outlet...
Page 204: Base Cabinet & Waste Equipment
Technical Manual Base Cabinet & Waste Equipment...
Page 205 Bucket - 10 litre PL05177000 Funnel MT10337000 Funnel Holder WO05396000 Level Probe Assembly SI01142960 Pipe Fixing Kit - to secure the Genesis machine to the base cabinet (includes items 20 to 23) FA07116000 Bolt - M6x100mm FA03126000 Washer, Flat FA01561000 Washer, Spring FA07113000...
Page 206 Technical Manual...
Page 207: Optional Payment System Equipment
Technical Manual Optional Payment System Equipment Ref. No. Part No. Item Description 1 GE FV/JUG 00 Freevend M/C 1 GE FV/Jug 01 Payvend M/C 4 GE NFM 531 Platinum Coin Kit 4 GE WFM 531 Freevend to Payvend Kit (converts a freevend to a payment system) ME10267000 Transformer (used with the Executive coin...
Page 208: Notes
Technical Manual Notes...
Page 210 Pipsmore Park, Bumpers Farm Industrial Estate, Chippenham, Wiltshire SN14 6NQ Tel: +44 (0)1249 444807 Fax: +44 (0)1249 444819 Email: sales@cranems.co.uk Website: www.cranems.co.uk Visit the Tech Zone on our website to find this and other manuals and technical information for the Crane equipment range.

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